Cable twisted wire forming device

By designing a combination of flexible mounting parts and edge block mounting parts, the problem of inconvenient disassembly and assembly of pitch barrels in cable twisted wire forming devices is solved, and cable twisted wire forming with suitable pitch is achieved, which reduces production costs and contact resistance, and improves the conductor tightness and operation convenience of the cable.

CN223193585UActive Publication Date: 2025-08-05XINJIANG NORTH CROSSLINK CABLE CO LTD
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Patent Information

Application Number
CN202422457639.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

When selecting a suitable conductor pitch, the existing cable twisted wire forming devices have problems such as high production costs or intimate conductor joints, resulting in increased contact resistance and cable heating, and inconvenient disassembly and assembly of the pitch barrel, causing trouble in operation.

Method used

A cable twisted wire forming device including a first rotary drum, a pitch assembly, a second rotary drum, a disc and a twisted wire end is designed. Through the combination of flexible mounting parts and edge block mounting parts, the pitch barrel is easily disassembled and assembled, ensuring the appropriate pitch and avoiding the conductor from being tightly engaged.

Benefits of technology

It realizes convenient installation and disassembly of the appropriate pitch barrel according to the cable needs, reduces production costs, improves the conductor tightness of the cable, reduces contact resistance and heating risks, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cable twisted wire forming device, which comprises a first rotary drum, a pitch component, a second rotary drum, a disc and a twisted wire end, and is characterized in that a flexible mounting piece is arranged, a person pushes a moving plate, so that the position of a clamping channel is changed, the distance between moving blocks is changed, the displacement of the moving blocks is changed, and the total width of the components is changed; the moving block on the outermost side abuts against the wall face of the pitch cylinder in the pitch cylinder, the effect of outwards supporting the pitch cylinder is achieved, the pitch cylinder is installed on the edge block installation piece in a clamped mode, and therefore the pitch cylinder can be conveniently disassembled and assembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a cable strand forming device. Background Art

[0002] Cables are mainly composed of conductors and plastics. Stranding is the process of twisting single wires of the same or different diameters together in a certain direction and according to rules to form a whole wire core. Wire twisting refers to the process of grouping several cable cores that meet the resistance requirements into groups in a forward direction through mechanical equipment and twisting them into a conductor.

[0003] When optimizing the existing cable strand forming device, most of the optimization efforts are focused on improving the practicality of the cable strand forming device and reducing damage. For example, the Chinese utility model patent application number CN202322665276.9 discloses a "cable production stranding device". In this device, a chassis is provided, wherein the inner surface of the chassis is rotatably connected to a third rotating shaft, and the number of the third rotating shafts is two. A circular ring is fixedly connected between the two third rotating shafts, and the inner surface of the circular ring is fixedly connected to the first rotating shaft, and the outer surface of the first rotating shaft is rotatably connected to a stranding roller. There are two wire rollers and they are distributed front and back. The inner surface of the front twisting roller is rotatably connected to the second rotating shaft, and the right surface of the second rotating shaft is fixedly connected to the second thin rod. By setting the third rotating shaft, the first rotating shaft, the twisting roller, the twisting groove, and the second rotating shaft, the ring can rotate in the direction of the twisting to reduce the wear of the bare wire. At the same time, the twisting roller rotates to follow the twisting, making the twisting smoother, reducing the contact area with the equipment, and reducing the wear caused by pulling. At the same time, the sliding rod, the first thin rod, the second thin rod, and the second rotating shaft are set to facilitate the insertion of the bare wire while the twisting roller rotates the twisting, which is simple to operate.

[0004] Although the above-mentioned cable strand forming device has certain advantages in terms of high practicality and reduced damage, it still has certain disadvantages: the appropriate conductor pitch has an important impact on the cable production cost. A small pitch increases the production cost, and a large pitch not only makes the conductor bite tight and loose, but also easily causes an increase in contact resistance during use, thereby reducing the heating load of the cable conductor. Therefore, it is necessary to select a suitable pitch cylinder according to actual conditions. If the pitch cylinder does not have a convenient disassembly and assembly method, it is easy to damage the pitch component and cause trouble for personnel operation. Utility Model Content

[0005] (1) Technical problems solved

[0006] In order to solve the above technical problems, the utility model provides a cable strand forming device.

[0007] (2) Technical solution

[0008] Based on this, the utility model provides the following technical solutions: a cable strand forming device, comprising a first rotating drum, a pitch assembly, a second rotating drum, a disc and a strand end, one side end of the first rotating drum is connected to the side of the pitch assembly, the end of the second rotating drum is connected to the side of the pitch assembly, the front end of the second rotating drum is connected to the back of the disc through a bearing seat, the strand end and the disc are an integrated structure and are located in the middle of their front end faces; the pitch assembly comprises a pitch cylinder and a side block mounting member, and the pitch cylinder is mounted on the side of the side block mounting member.

[0009] Preferably, the edge block mounting member includes an outer frame, a slide groove, a wire hole, a limiting rail and a flexible mounting member. The slide groove is arranged on the inner side of the outer frame, the wire hole and the outer frame are an integrated structure and are set through, the rear end of the limiting rail is fixedly connected to the interior of the outer frame, the rear end of the flexible mounting member is slidably connected to the slide groove, and the side end of the flexible mounting member is movably matched with the limiting rail.

[0010] Preferably, the flexible mounting part includes a moving block, a moving plate, a sliding rod, a positioning track, a round rod and a positioning handle. The moving block and the moving plate are movably matched through the round rod. The sliding rod is vertically arranged at the rear end position of the moving block. The positioning track and the moving plate are an integrated structure. The positioning handle passes through the side end of the moving plate.

[0011] Preferably, the second rotating drum includes a drum body, a wire threading channel, a connecting rod and a wire passing port, the wire threading channel and the drum body are an integrated structure, the connecting rod is fixedly connected to the front end face of the drum body, and the wire passing port and the drum body are an integrated structure and are through-set at the front end face position.

[0012] Preferably, there are two edge block mounting members, which are arranged in opposite directions.

[0013] Preferably, the front end of the flexible mounting member penetrates into the interior of the pitch tube and is movably engaged, and the limiting rail serves as a guide for the lateral displacement of the flexible mounting member.

[0014] Preferably, the slide rod is perpendicular to the slide groove, the moving block slides with the slide groove through the slide rod, the side end of the moving plate slides with the limit rail, there are eight moving blocks, and they are arranged vertically, and the positioning paths are provided at eight locations on the moving plate. When the moving plate is displaced, the engagement position of the positioning paths and the round rod changes, which is convenient for driving the moving block to displace and controlling the change in the total width of the moving block.

[0015] Preferably, the cylinder is connected to the bearing seat on the back of the disc through a connecting rod, and the cable can be passed through the wire channel and then passed through the wire opening to the twisted wire end.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a cable strand forming device with the following beneficial effects:

[0018] 1. A cable strand forming device, according to the cable strand requirements, select a pitch drum of appropriate length, install it on the upper block mounting piece, start the power supply, and let the whole device run. The disc and the strand end remain stationary. The cable can be twisted into strands at the strand end as the first rotating drum, pitch assembly, and second rotating drum turn to complete the stranding.

[0019] 2. This cable strand forming device is equipped with a flexible mounting part. When a person pushes the movable plate, the position of the positioning path changes, and the distance between the movable blocks changes. The displacement change of the movable blocks causes the total width of the composition to change. The outermost movable block collides with the wall of the pitch cylinder inside the pitch cylinder, which has the effect of supporting the pitch cylinder outward, so that the pitch cylinder is engaged and installed on the side block mounting part, thereby completing the convenient disassembly and assembly of the pitch cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic structural diagram of the pitch assembly of the utility model;

[0022] Figure 3 This is a schematic structural diagram of the edge block mounting member of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the flexible mounting member of the utility model;

[0024] Figure 5 This is a schematic structural diagram of the second rotating drum of the present invention.

[0025] In the figure: first rotating drum 1, pitch assembly 2, second rotating drum 3, disc 4, twisted wire end 5, pitch drum 21, edge block mounting part 22, outer frame 221, slide groove 222, wire hole 223, limit rail 224, flexible mounting part 225, moving block a1, moving plate a2, slide rod a3, positioning channel a4, round rod a5, positioning handle a6, cylinder body 31, wire threading channel 32, connecting rod 33, wire passing port 34. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-2 A cable strand forming device comprises a first rotating drum 1, a pitch assembly 2, a second rotating drum 3, a disc 4 and a strand end 5. One side end of the first rotating drum 1 is connected to the side of the pitch assembly 2, the end of the second rotating drum 3 is connected to the side of the pitch assembly 2, the front end of the second rotating drum 3 is connected to the back of the disc 4 through a bearing seat, the strand end 5 and the disc 4 are an integrated structure and are located in the middle of the front end surface thereof; the pitch assembly 2 comprises a pitch cylinder 21 and a side block mounting part 22. The pitch cylinder 21 is mounted on the side of the side block mounting part 22. There are two side block mounting parts 22, and they are arranged in opposite surfaces.

[0028] See also Figure 3-4 , a cable strand forming device, the edge block mounting part 22 includes an outer frame 221, a slide groove 222, a wire hole 223, a limiting rail 224 and a flexible mounting part 225, the slide groove 222 is arranged on the inner side of the outer frame 221, the wire hole 223 and the outer frame 221 are an integrated structure and are set through, the rear end of the limiting rail 224 is fixedly connected to the inside of the outer frame 221, the rear end of the flexible mounting part 225 is slidably connected to the slide groove 222, and the side end of the flexible mounting part 225 is movably matched with the limiting rail 224, the flexible mounting part 225 includes a moving block a1, a moving plate a2, a slide rod a3, a positioning path a4, a round rod a5 and a positioning handle a6, the moving block a1 and the moving plate a2 are movably matched through the round rod a5, and the slide rod a3 is vertically set on the moving block a1 At the rear end position, the positioning path a4 and the movable plate a2 are an integrated structure, the positioning handle a6 passes through the side end of the movable plate a2, the front end of the flexible mounting part 225 passes through the interior of the pitch cylinder 21 and is movably engaged, and the limiting rail 224 guides the lateral displacement of the flexible mounting part 225. The slide rod a3 is perpendicular to the slide groove 222, and the moving block a1 slides with the slide groove 222 through the slide rod a3. The side end of the movable plate a2 slides with the limiting rail 224. There are eight movable blocks a1, and they are arranged vertically. There are eight positioning paths a4 on the movable plate a2. When the movable plate a2 is displaced, the engaging position of the positioning path a4 and the round rod a5 changes, which is convenient for driving the movable block a1 to displace and controlling the total width change of the movable block a1.

[0029] See also Figure 5, a cable strand forming device, the second rotating drum 3 includes a cylinder body 31, a threading channel 32, a connecting rod 33 and a wire passing port 34, the threading channel 32 and the cylinder body 31 are an integrated structure, the connecting rod 33 is fixedly connected to the front end face of the cylinder body 31, the wire passing port 34 and the cylinder body 31 are an integrated structure and are through-set at the front end face position, the cylinder body 31 is connected to the bearing seat on the back of the disc 4 through the connecting rod 33, the threading channel 32 can be passed by the cable, and then passed through the wire passing port 34 to the stranded wire end 5.

[0030] In summary, according to the requirements of the cable strands, select a pitch drum 21 of appropriate length, install it on the side block mounting part 22, and then install the first rotating drum 1 and the second rotating drum 3 on the other side of the side block mounting part 22 respectively, pass the cable through the hole on the first rotating drum 1, then through the wire hole 223, and then through the hole on the second rotating drum 3, and then pass it into the threading channel 32, and pass it out from the wire passing port 34, and then pass it through the inside of the stranded wire end 5 and lead it out to the outside, start the power supply, and let the whole device run, the disc 4 and the stranded wire end 5 remain stationary, and the cable can be twisted into strands at the stranded wire end 5 as the first rotating drum 1, the pitch assembly 2, and the second rotating drum 3 turn to complete the stranding. Through the flexible mounting part 225 provided, when the selection is made After the pitch cylinder 21 with a suitable inner diameter is selected, it is placed between the side block mounting parts 22. The person pushes the movable plate a2 to change the position of the positioning path a4, so that the round rod a5 is subjected to external force and displaced with the change of the positioning path a4, thereby causing the distance between the movable blocks a1 to change. The movable block a1 is displaced along the slide groove 222 with the cooperation of the slide rod a3, which can avoid the movable block a1 from being offset. The displacement change of the movable block a1 causes the total width of the composition to change. The outermost movable block a1 conflicts with the wall surface of the pitch cylinder 21 inside the pitch cylinder 21, which has the effect of supporting the pitch cylinder 21 outward, so that the pitch cylinder 21 is engaged and mounted on the side block mounting parts 22, thereby completing the convenient disassembly and assembly of the pitch cylinder 21.

[0031] The control method of the present invention is to manually start and stop the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field. Moreover, the present invention is mainly used to protect mechanical devices. Therefore, the control method and wiring arrangement are not explained in detail in the present invention.

[0032] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable strand forming device, characterized by: The invention comprises a first rotating drum (1), a pitch assembly (2), a second rotating drum (3), a disc (4) and a twisted wire end (5), wherein one side end of the first rotating drum (1) is connected to the side of the pitch assembly (2), the end of the second rotating drum (3) is connected to the side of the pitch assembly (2), the front end of the second rotating drum (3) is connected to the back of the disc (4) via a bearing seat, and the twisted wire end (5) and the disc (4) are an integrated structure and are located in the middle of the front end surface thereof; The pitch assembly (2) comprises a pitch cylinder (21) and an edge block mounting member (22), wherein the pitch cylinder (21) is mounted on the side of the edge block mounting member (22).

2. A cable strand forming device according to claim 1, characterized in that: The edge block mounting member (22) comprises an outer frame (221), a slide groove (222), a wire hole (223), a limit rail (224) and a flexible mounting member (225); the slide groove (222) is arranged on the inner side of the outer frame (221); the wire hole (223) and the outer frame (221) are an integrated structure and are arranged through; the rear end of the limit rail (224) is fixedly connected to the inside of the outer frame (221); the rear end of the flexible mounting member (225) is slidably connected to the slide groove (222); and the side end of the flexible mounting member (225) is movably matched with the limit rail (224).

3. A cable strand forming device according to claim 2, characterized in that: The flexible mounting member (225) includes a moving block (a1), a moving plate (a2), a sliding rod (a3), a positioning track (a4), a round rod (a5) and a positioning handle (a6); the moving block (a1) and the moving plate (a2) are movably matched through the round rod (a5); the sliding rod (a3) is vertically arranged at a rear end position of the moving block (a1); the positioning track (a4) and the moving plate (a2) are an integrated structure; and the positioning handle (a6) passes through the side end of the moving plate (a2).

4. A cable strand forming device according to claim 1, characterized in that: The second rotating drum (3) comprises a drum body (31), a threading channel (32), a connecting rod (33) and a threading port (34); the threading channel (32) and the drum body (31) are an integrated structure; the connecting rod (33) is fixedly connected to the front end face of the drum body (31); the threading port (34) and the drum body (31) are an integrated structure and are arranged through the front end face thereof.

5. The cable strand forming device according to claim 1, characterized in that: The edge block mounting members (22) are provided with two and are arranged in opposite directions.

6. A cable strand forming device according to claim 2, characterized in that: The front end of the flexible mounting member (225) penetrates into the interior of the pitch cylinder (21) and is movably engaged.

7. The cable strand forming device according to claim 3, characterized in that: The slide rod (a3) is perpendicular to the slide groove (222), the moving block (a1) is slidably engaged with the slide groove (222) via the slide rod (a3), and the side end of the moving plate (a2) is slidably engaged with the limit rail (224).

8. The cable strand forming device according to claim 4, characterized in that: The cylinder (31) is connected to the bearing seat at the back of the disc (4) via a connecting rod (33).

Citation Information

Patent Citations

  • Wire stranding device for cable production

    CN220856210U