Spraying sterilization equipment for abalone processing

By designing spray sterilization equipment for abalone processing with automatic flip and friction control, the problems of incomplete flip and unstable movement of abalone are solved, and uniform sterilization and efficient transmission of both sides of the abalone are achieved.

CN223195449UActive Publication Date: 2025-08-08DALIAN ZHONGSHAN FOOD CO LTD
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Patent Information

Application Number
CN202421477757.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-08-08
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the processing of abalone, the turn-over sterilization treatment of abalone is not thorough, and the impact force of high-temperature and high-pressure water flow causes the abalone to move unstable and easily leave the sterilization position.

Method used

A spray sterilization equipment for abalone processing is designed. Through the combined structure of the flip rod and the conveyor belt, the automatic flip of the abalone is realized, and the friction between the stress block and the rolling ball is used to control the flip and transmission of the abalone, combined with the recycling of high-temperature water flow, ensuring uniform sterilization on both sides.

Benefits of technology

Automatic turn-over sterilization of abalone is realized, ensuring uniform heat on both sides, preventing the abalone from leaving position in high-temperature and high-pressure water flow, and improving sterilization efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses spraying sterilization equipment for abalone processing, which structurally comprises a support frame, a control box, a transmission box, a sterilization mechanism and a pump machine, the pump machine is mounted on the side surface of the support frame, the pump machine is embedded and fixed on the side surface of the upper end of the sterilization mechanism, the sterilization mechanism is mounted at the upper end of the support frame, and the transmission box is embedded and fixed at the bottom of the support frame. According to the abalone overturning machine, under the moving thrust of abalones, the stress blocks drive the shaft rings to extrude and roll the rolling balls, so that the stress blocks generate resistance to the abalones, then upward driving force is generated to one ends of the abalones, overturning of the abalones is achieved, and the abalones are sterilized through the transmission box. During high-temperature impact, the left sides of the abalones are blocked by the inclined planes of the compression plates, the right sides of the abalones are blocked by the height of the left sides of the adjacent compression plates, and the front and rear sides of the abalones are blocked by the blocking strips, so that the abalones are limited on the surfaces of the deformation plates when being subjected to high-temperature impact sterilization, and are prevented from being easily separated from movement under impact.
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Description

Technical Field

[0001] The utility model relates to the technical field of sterilization equipment, in particular to a spray sterilization equipment for abalone processing. Background Art

[0002] When processing abalone, a seafood product, the shelled abalone needs to be sprayed and sterilized. High-temperature, high-pressure water is used to sterilize the abalone at high temperature and high pressure to extend the shelf life of the food. During the spray sterilization process, the abalone is transported horizontally on a conveyor belt, and then vertical nozzles above spray high-temperature, high-pressure water to sterilize the abalone. The high-temperature, high-pressure water does not require the addition of chlorine or other chemicals. Once the water reaches the required temperature, it can be circulated and sterilized.

[0003] However, during sterilization, when the abalone is horizontally transported on the conveyor belt, only one side of the abalone is on the surface for sterilization. The other side of the abalone needs to be manually turned over and transported to the next spraying position for re-sterilization, resulting in the problem that the abalone cannot be turned over for sterilization. In addition, during sterilization, the impact force of the vertical high-temperature and high-pressure water flow from the nozzle is too large. The surface of the abalone is relatively smooth, and the vertical impact of the water flow easily causes the abalone to move around and accumulate. Under continuous impact, the abalone being transported for sterilization has an excessively large movement range, and is easily moved away from the sterilization position under the impact of the sterilization spray. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention is achieved through the following technical solutions: a spray sterilization device for abalone processing, the structure of which includes a support frame, a control box, a transmission box, a sterilization mechanism, and a pump, the pump is installed on the side of the support frame, the control box is embedded in the side of the upper end of the sterilization mechanism, the sterilization mechanism is installed on the upper end of the support frame, the transmission box is embedded in the bottom of the support frame, the transmission box and the internal transmission of the sterilization mechanism are matched, the control box is installed on the side of the sterilization mechanism, and the control box is connected to the transmission box line, the sterilization mechanism is provided with a conveyor belt, a metal plate, a recovery box, a flip rod, a drainage plate, a gear rod, a spray The gear rod is installed on the inner side of the metal plate, the conveyor belt cooperates with the gear rod gear, the flip rod is installed in the middle of the metal plate, the sprayer is embedded in the upper side of the metal plate, the guide plate is installed at the lower end of the metal plate, the recovery box is embedded at the lower end of the guide plate, the recovery box is installed at the upper end of the bottom of the support frame, the transmission box is coordinated with the gear rod transmission, the control box is installed on the outside of the metal plate, and the pump is coordinated with the sprinkler pipe. There are two gear rods, which are arranged in a horizontal state. The transmission box is connected to a motor, which has the effect of driving rotation. The guide plate is tilted to the middle at a horizontal angle of 10 degrees.

[0005] As a further optimization of the present technical solution, the flip rod is provided with a force block, a shaft ring, a fixed rod, and a rolling ball. The force block is embedded in the outside of the shaft ring, the rolling ball is squeezed and fitted with the inside of the shaft ring, the fixed rod and the shaft ring are located at the same central axis position, the rolling ball is squeezed and fitted with the outside of the fixed rod, and the fixed rod is installed in the middle of the metal plate. There are four force blocks, and the overall structure is similar to a trapezoidal structure. The outside is in an arc-shaped state. The force blocks are evenly distributed in a ring with the fixed rod as the center. A layer of rubber material is provided on the outside of the rolling ball, which has the characteristics of high friction and easy extrusion.

[0006] As a further optimization of the present technical solution, the conveyor belt is provided with a belt plate, a circulation groove, a deformation plate, a blocking bar, and a compression plate. The deformation plate is attached to the upper surface of the belt plate, the compression plate is embedded in the upper surface of the belt plate, the compression plate is engaged with the side of the deformation plate, the blocking bar is embedded above the belt plate, and the side of the blocking bar is attached to the deformation plate and the side of the compression plate. The circulation groove is located inside the deformation plate, and the lower surface of the belt plate cooperates with the gear of the gear rod. The deformation plate and the blocking bar are both made of rubber and have the characteristics of deformation and activity. The surface of the compression plate is inclined at 8 degrees and has a blocking effect.

[0007] As a further optimization of the present technical solution, the compression plate is provided with a hollow plate, a rubber strip, a sponge plate, and a movable plate. The hollow plate is attached to the lower end of the movable plate, the rubber strip is embedded in the upper surface of the movable plate, the sponge plate is attached to the lower end of the movable plate, the movable plate is engaged with the side of the deformation plate, the sponge plate and the hollow plate are embedded in the upper surface of the belt plate, the rubber strip is in a right-angled triangle state, perpendicular to the surface of the movable plate, and the hollow plate is made of rubber and has a deformation elastic effect. Beneficial effects

[0008] Compared with the prior art, the spray sterilization equipment for abalone processing of the utility model has the following advantages:

[0009] In the utility model, when the abalone on the surface of the conveyor belt moves, it contacts the hypotenuse of the force-bearing block, and then the force-bearing block drives the shaft collar to squeeze and roll the rolling ball under the thrust of the abalone movement. The rolling ball rotates and rolls outside the fixed rod under the friction resistance of the rolling ball, and then the shaft collar generates a certain rotational resistance, so that the force-bearing block generates resistance to the abalone. While blocking, the force-bearing block rotates slowly counterclockwise, and then the transmission speed of the abalone is greater than the rotation speed of the force-bearing block, so that the abalone is pushed toward the hypotenuse of the force-bearing block, and then an upward driving force is generated on one end of the abalone, so that the abalone is turned over, and then both sides of the abalone are subjected to high-temperature shock sterilization treatment.

[0010] In the utility model, when the gear rod drives the belt plate to move for transmission, the abalone is placed on the surface of the deformation plate for movement, washing and sterilization, and the turning rod squeezes the rubber strip before the abalone turns over, so that the movable plate rotates counterclockwise with the right end as the center, so that the left end of the movable plate and the deformation plate are at the same height, so that the turning rod and the right end of the abalone are guided to turn over, and when subjected to high-temperature impact, the left side of the abalone is blocked by the inclined surface of the compression plate, the right side is blocked by the height of the left side of the adjacent compression plate, and the front and rear sides are blocked by the blocking strips, so that the abalone is limited on the surface of the deformation plate when subjected to high-temperature impact sterilization, and is prevented from being easily separated from the movement under impact. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0012] Figure 1 The utility model is a structural schematic diagram of a spray sterilization device for abalone processing.

[0013] Figure 2 This is a side structural diagram of a sterilization mechanism of the utility model.

[0014] Figure 3 This is a side structural diagram of a flip rod of the utility model.

[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of a conveyor belt of the present utility model.

[0016] Figure 5 This is a schematic diagram of the three-dimensional structure of a compression plate of the present utility model.

[0017] In the figure: support frame 1, control box 2, transmission box 3, sterilization mechanism 4, pump 5, conveyor belt 41, metal plate 42, recovery box 43, flip rod 44, drainage plate 45, gear rod 46, sprinkler 47, load block w1, shaft ring w2, fixing rod w3, rolling ball w4, belt plate t1, circulation groove t2, deformation plate t3, blocking strip t4, compression plate t5, hollow plate t51, rubber strip t52, sponge plate t53, movable plate t54. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the preferred implementation scheme of the present invention is further described below in conjunction with specific implementation schemes and accompanying drawings. Example

[0019] See also Figure 1-Figure 5The utility model provides a spray sterilization equipment for abalone processing, which includes a support frame 1, a control box 2, a transmission box 3, a sterilization mechanism 4, and a pump 5. The pump 5 is installed on the side of the support frame 1, the control box 2 is embedded in the upper side of the sterilization mechanism 4, the sterilization mechanism 4 is installed on the upper end of the support frame 1, the transmission box 3 is embedded in the bottom of the support frame 1, the transmission box 3 is matched with the internal transmission of the sterilization mechanism 4, the control box 2 is installed on the side of the sterilization mechanism 4, and the control box 2 is connected to the transmission box 3 line. The bacteria mechanism 4 is provided with a conveyor belt 41, a metal plate 42, a recycling box 43, a flip rod 44, a drainage plate 45, a gear rod 46, and a sprayer 47. The gear rod 46 is installed on the inner side of the metal plate 42. The conveyor belt 41 and the gear rod 46 are matched with each other. The flip rod 44 is installed in the middle of the metal plate 42. The sprayer 47 is embedded in the upper side of the metal plate 42. The drainage plate 45 is installed at the lower end of the metal plate 42. The recycling box 43 is embedded at the lower end of the drainage plate 45. The recycling box 43 is installed on the support frame 1. At the upper end of the bottom, the transmission box 3 is matched with the gear rod 46 for transmission. The control box 2 is installed on the outside of the metal plate 42, and the pump 5 is matched with the sprinkler 47 pipeline. The gear rod 46 is provided with two, which are arranged and distributed in a horizontal state. The transmission box 3 is connected with a motor, which has the effect of driving rotation. The guide plate 45 is tilted to the middle by 10 degrees horizontally, so that the control box 2 controls the rotation of the motor on the side of the transmission box 3, so that the transmission box 3 is transmitted to the gear rod 46 for rotation and driving, and then the abalone is placed on the surface of the conveyor belt 41. The abalone is horizontally transmitted through the transmission of the gear rod 46, and is flipped under the obstruction of the flip rod 44 in the middle position, so that the lower end of the sprayer 47 evenly sprays high-temperature impact water to sterilize the abalone transmitted on the conveyor belt 41, and the water flows downward from the conveyor belt 41 and enters the recovery box 43 under the guidance of the guide plate 45 for collection. After being extracted by the pump 5, it re-enters the sprayer 47 for reuse. When the temperature is not enough, the hot water enters the recovery box 43 position from the outside under the transportation of the pipeline, thereby realizing a cyclic sterilization process.

[0020] The flip rod 44 is provided with a force block w1, a shaft ring w2, a fixed rod w3, and a rolling ball w4. The force block w1 is embedded in the outer side of the shaft ring w2, and the rolling ball w4 is squeezed and matched with the inner side of the shaft ring w2. The fixed rod w3 and the shaft ring w2 are located at the same central axis position, and the rolling ball w4 is squeezed and matched with the outer side of the fixed rod w3. The fixed rod w3 is installed in the middle of the metal plate 42. There are four force blocks w1, and the whole structure is similar to a trapezoidal structure. The outer side is in an arc state. The force blocks w1 are evenly distributed in a ring with the fixed rod w3 as the center. A layer of rubber material is provided on the outer side of the rolling ball w4, which has the characteristics of high friction and easy extrusion, so that when transmitting When the abalone with the surface of belt 41 moves, it contacts the hypotenuse of the force-bearing block w1, and then under the thrust of the abalone movement, the force-bearing block w1 drives the shaft ring w2 to squeeze and roll the ball w4. Under the friction resistance of the ball w4, the ball w4 rotates and rolls outside the fixed rod w3, and then the shaft ring w2 generates a certain rotational resistance, so that the force-bearing block w1 generates resistance to the abalone. While blocking, the force-bearing block w1 rotates slowly counterclockwise, and then the transmission speed of the abalone is greater than the rotation speed of the force-bearing block w1, so that the abalone is pushed toward the hypotenuse of the force-bearing block w1, and then an upward driving force is generated on one end of the abalone, thereby realizing the flipping of the abalone, and then high-temperature shock sterilization is performed on both sides of the abalone.

[0021] The conveyor belt 41 is provided with a belt plate t1, a circulation groove t2, a deformation plate t3, a blocking strip t4, and a compression plate t5. The deformation plate t3 is attached to the upper surface of the belt plate t1, and the compression plate t5 is embedded in the upper surface of the belt plate t1. The compression plate t5 is engaged with the side of the deformation plate t3. The blocking strip t4 is embedded above the belt plate t1, and the side of the blocking strip t4 is attached to the side of the deformation plate t3 and the compression plate t5. The circulation groove t2 is located inside the deformation plate t3. The lower surface of the belt plate t1 is engaged with the gear rod 46. The deformation plate t3 and the blocking strip t4 are both made of rubber and have the characteristics of deformation and movement. The surface of the contraction plate t5 is in an inclined state of 8 degrees, which has a blocking effect, so that when the gear rod 46 drives the belt plate t1 to transmit and move, the abalone is placed on the surface of the deformation plate t3 for moving, flushing and sterilization, and the high-temperature water flow is discharged downward from the circulation groove t2 for circulation. When passing through the position of the flip rod 44, the flip rod 44 squeezes the surface of the compression plate t5, so that the flip rod 44 and the right end of the abalone are guided to flip, and then during high-temperature impact, the left side of the abalone is blocked by the inclined surface of the compression plate t5, and the right side is blocked by the height of the adjacent compression plate t5. The front and rear sides are blocked by the blocking strip t4, so that the abalone is limited to the surface of the deformation plate t3 when subjected to high-temperature impact sterilization, avoiding easy disengagement under impact.

[0022] The compression plate t5 is provided with a hollow plate t51, a rubber strip t52, a sponge plate t53, and a movable plate t54. The hollow plate t51 is attached to the lower end of the movable plate t54, the rubber strip t52 is embedded in the upper surface of the movable plate t54, the sponge plate t53 is attached to the lower end of the movable plate t54, and the movable plate t54 is engaged with the side of the deformation plate t3. The sponge plate t53 and the hollow plate t51 are embedded in the upper surface of the belt plate t1. The rubber strip t52 is in a right triangle state and is perpendicular to the surface of the movable plate t54. The hollow plate t51 is made of rubber and has a deformation elastic effect, so that the flip rod 44 is on the rubber strip t51. 52 is squeezed, and the movable plate t54 is rotated counterclockwise with the right end as the center, and then the movable plate t54 presses the hollow plate t51, and at the same time drives the sponge plate t53 to compress, so that the left end of the movable plate t54 is at the same height as the deforming plate t3, and then the right end of the abalone on the overturning rod 44 is guided and driven, and the rubber strip t52 on the adjacent compression plate t5 blocks and supports the left end of the abalone, and then the abalone is flipped to the rubber strip t52 surface, and then the abalone slides back to the upper surface of the deforming plate t3. After the flip is completed, the movable plate t54 is reset to the inclined state under the elastic force of the hollow plate t51 to re-engage the limit on the right end of the abalone.

[0023] Working principle: In the utility model, the control box 2 controls the rotation of the motor on the side of the transmission box 3, so that the transmission box 3 is transmitted to the gear rod 46 for rotation and driving, and then the abalone is placed on the surface of the conveyor belt 41 and horizontally transmitted by the transmission of the gear rod 46. At the same time, the abalone is flipped under the blocking of the flip rod 44 in the middle position, so that the lower end of the sprayer 47 evenly sprays high-temperature impact water to sterilize the abalone transmitted on the conveyor belt 41, and the water flows downward from the conveyor belt 41 and enters the recovery box 43 under the guidance of the guide plate 45 for collection. After being extracted by the pump 5, it re-enters the sprayer 47 for reuse. When the temperature is not enough, the hot water enters the recovery box 43 position from the outside under the transportation of the pipeline. Realize cyclic sterilization treatment, and when the abalone on the surface of the conveyor belt 41 is moving, the hypotenuse of the force-bearing block w1 is contacted, and then the force-bearing block w1 drives the collar w2 to squeeze and roll the ball w4 under the moving thrust of the abalone, and the ball w4 rotates and rolls outside the fixed rod w3 under the friction blocking of the ball w4, and then the collar w2 produces a certain rotational resistance, so that the force-bearing block w1 produces resistance to the abalone. While blocking, the force-bearing block w1 rotates slowly counterclockwise, and then the transmission speed of the abalone is greater than the rotation speed of the force-bearing block w1, so that the abalone is pushed toward the hypotenuse of the force-bearing block w1, and then an upward driving force is generated on one end of the abalone, realizing the overturning of the abalone, and then the two sides of the abalone are carried out high-temperature shock sterilization.

[0024] In the present invention, when the gear rod 46 drives the belt plate t1 to transmit and move, the abalone is placed on the surface of the deformation plate t3 to move, rinse and sterilize, and the high-temperature water flow is discharged downward from the circulation groove t2 for circulation. When passing the position of the flip rod 44, the flip rod 44 contacts the rubber strip t52 before the abalone flips over, and squeezes the rubber strip t52 under the transmission moving force of the conveyor belt 41, so that the movable plate t54 rotates counterclockwise with the right end as the center, and then the movable plate t54 presses the hollow plate t51, and at the same time drives the sponge plate t53 to compress, so that the left end of the movable plate t54 is at the same height as the deformation plate t3, so that the flip rod 44 and the right end of the abalone are guided. The abalone is guided to flip over, and the rubber strip t52 on the adjacent compression plate t5 blocks and supports the left end of the abalone during flipping, so that the abalone is flipped to the surface of the rubber strip t52 by the flipping rod 44, and then the abalone slides back to the upper surface of the deformation plate t3. After the flip is completed, the movable plate t54 is reset to the inclined state under the elastic force of the hollow plate t51 to re-engage the right end of the abalone. During high-temperature impact, the left side of the abalone is blocked by the inclined surface of the compression plate t5, and the right side is blocked by the height of the left side of the adjacent compression plate t5. The front and rear sides are blocked by the blocking strip t4, so that the abalone is limited to the surface of the deformation plate t3 when subjected to high-temperature impact sterilization, so as to avoid being easily disengaged under impact.

[0025] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit or basic features of the utility model, the utility model can be implemented in other specific forms, and there will be various changes and improvements. These changes and improvements fall within the scope of the utility model to be protected. Therefore, the scope of protection claimed in the utility model is defined by the attached claims and their equivalents, rather than by the above description.

[0026] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A spray sterilization device for abalone processing, comprising a support frame (1), a control box (2), a transmission box (3), a sterilization mechanism (4), and a pump (5), characterized in that: The pump (5) is mounted on the side of the support frame (1), the control box (2) is embedded in the side of the upper end of the sterilization mechanism (4), the sterilization mechanism (4) is mounted on the upper end of the support frame (1), the transmission box (3) is embedded in the bottom of the support frame (1), the transmission box (3) and the sterilization mechanism (4) are internally driven, the control box (2) is mounted on the side of the sterilization mechanism (4), and the control box (2) and the transmission box (3) are connected by lines; The sterilization mechanism (4) is provided with a conveyor belt (41), a metal plate (42), a recycling box (43), a turning rod (44), a drainage plate (45), a gear rod (46), and a sprayer (47). The gear rod (46) is installed on the inner side of the metal plate (42). The conveyor belt (41) and the gear rod (46) are gear-matched. The turning rod (44) is installed in the middle of the metal plate (42). The sprayer (47) is embedded in the metal plate (42). ) on the inner upper side, the guide plate (45) is installed at the lower end of the metal plate (42), the recovery box (43) is embedded in the lower end of the guide plate (45), the recovery box (43) is installed at the upper end of the bottom of the support frame (1), the transmission box (3) and the gear rod (46) are in transmission coordination, the control box (2) is installed on the outer side of the metal plate (42), the pump (5) is embedded in the side of the metal plate (42), and the pump (5) is coordinated with the sprinkler (47) pipeline.

2. a kind of abalone processing spray sterilization equipment according to claim 1, is characterized in that: The flip rod (44) is provided with a force block (w1), a shaft ring (w2), a fixed rod (w3), and a rolling ball (w4); the force block (w1) is embedded in the outside of the shaft ring (w2); the rolling ball (w4) is squeezed and fitted with the inside of the shaft ring (w2); the fixed rod (w3) and the shaft ring (w2) are located at the same central axis position; the rolling ball (w4) is squeezed and fitted with the outside of the fixed rod (w3); and the fixed rod (w3) is installed in the middle of the metal plate (42).

3. a kind of abalone processing spray sterilization equipment according to claim 1, is characterized in that: The conveyor belt (41) is provided with a belt plate (t1), a circulation groove (t2), a deformation plate (t3), a blocking bar (t4), and a compression plate (t5); the deformation plate (t3) is attached to the upper surface of the belt plate (t1); the compression plate (t5) is embedded in the upper surface of the belt plate (t1); the compression plate (t5) is engaged with the side of the deformation plate (t3); the blocking bar (t4) is embedded above the belt plate (t1); and the side of the blocking bar (t4) is attached to the side of the deformation plate (t3) and the compression plate (t5); the circulation groove (t2) is located inside the deformation plate (t3); and the lower surface of the belt plate (t1) cooperates with the gear of the gear rod (46).

4. a kind of abalone processing spray sterilization equipment according to claim 3, is characterized in that: The compression plate (t5) is provided with a hollow plate (t51), a rubber strip (t52), a sponge plate (t53), and a movable plate (t54); the hollow plate (t51) is attached to the lower end of the movable plate (t54); the rubber strip (t52) is embedded in the upper surface of the movable plate (t54); the sponge plate (t53) is attached to the lower end of the movable plate (t54); the movable plate (t54) is engaged with the side of the deformation plate (t3); and the sponge plate (t53) and the hollow plate (t51) are embedded in the upper surface of the belt plate (t1).