Furnace burden presetting equipment for high-carbon ferrochrome smelting

By designing preset equipment for high-carbon iron chromium smelting, and using crushing rollers and filter screens to combine with the stirring device in the mixing tank, the cumbersome problems of crushing and mixing in the existing technology are solved, efficient and uniform raw material processing is achieved, and smelting efficiency and quality are improved.

CN223197111UActive Publication Date: 2025-08-08EBIAN MINGDA ELECTRIC MELTING CO LTD
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Patent Information

Application Number
CN202422297173.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-08
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

During the existing high-carbon iron chromium smelting process, the crushing and mixing processes are cumbersome, resulting in low working efficiency and uneven mixing, affecting the subsequent smelting effect.

Method used

A preset equipment for high-carbon iron chromium smelting furnace materials is designed, including a crushing box, a filter mesh and a mixing tank. The raw materials are crushed through the crushing roller, and the filter mesh is screened for qualified powder. The mixing rod and the rotation driving rod in the mixing tank are stirred to simplify the process flow and improve the mixing uniformity.

Benefits of technology

It realizes efficient crushing and mixing of raw materials, simplifies the process flow, improves work efficiency, ensures the mixing uniformity of metal powders, and improves the smelting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of furnace charge presetting equipment, and discloses furnace charge presetting equipment for high-carbon ferrochrome smelting, which comprises a crushing box for crushing raw materials, the inner wall of the crushing box is rotatably connected with two crushing rollers, the right ends of the crushing rollers are fixedly connected with linkage gears, and the close sides of the outer walls of the two linkage gears are in meshed connection. Sliding grooves are formed in the bottoms of the left side and the right side of the inner wall of the smashing box, filter screens are slidably connected to the inner walls of the sliding grooves, connecting blocks are fixedly connected to the front ends and the rear ends of the right sides of the filter screens, reciprocating blocks are fixedly connected to the close sides of the two connecting blocks, and the reciprocating blocks are slidably connected with the inner walls of the right sliding grooves. According to the raw material screening device, raw materials are smashed through the smashing roller, smashed raw material powder falls onto the filter screen, the reciprocating gear rotates to be meshed with the reciprocating block, and the reciprocating block is driven to enable the filter screen to slide in the sliding groove in a reciprocating mode to screen the raw materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of furnace charge presetting equipment, in particular to a furnace charge presetting equipment for high-carbon ferrochrome smelting. Background Art

[0002] Ferrochromium is the most important raw material for stainless steel production. 200 series stainless steel contains approximately 16% chromium, 300 series stainless steel contains approximately 25%, and 400 series stainless steel contains approximately 14%. 300 series stainless steel, which has the highest demand for ferrochromium, also accounts for the largest proportion of stainless steel production. This is because chromium plays a decisive role in stainless steel. There is only one element that determines the properties of stainless steel, and each type of stainless steel contains a certain amount of chromium.

[0003] The existing production process usually involves crushing the metal raw materials, screening them, weighing them, and then putting them into a mixing tank in proportion for mixing and then smelting. This process is very cumbersome and affects work efficiency. At the same time, the existing mixing tank cannot mix the metal powder well, which affects subsequent smelting.

[0004] In view of the existing technical problems, a high-carbon ferrochrome smelting charge presetting device is needed to solve the above problems. Utility Model Content

[0005] In order to solve the technical problems existing in the prior art, the present application provides a charge presetting device for high-carbon ferrochrome smelting.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A preset device for high-carbon ferrochrome smelting furnace charge, comprising a crushing box for crushing raw materials, wherein the inner wall of the crushing box is rotatably connected to two crushing rollers, the right end of the crushing roller is fixedly connected to a linkage gear, and the outer walls of the two linkage gears are meshed and connected on one side thereof, and the bottoms of the left and right sides of the inner wall of the crushing box are provided with chutes, the inner wall of the chutes is slidably connected to a filter screen, the front and rear ends of the right side of the filter screen are fixedly connected to connecting blocks, the two connecting blocks are fixedly connected to a reciprocating block on one side thereof, the reciprocating block is slidably connected to the inner wall of the right chute, the inner wall of the reciprocating block is meshed and connected to the reciprocating gear, and the right side of the linkage gear on the front side is connected to the reciprocating gear through a transmission component. The right side of the gear is connected to make the linkage gear and the reciprocating gear rotate synchronously. A pipe chain conveyor is provided on the left side of the crushing box. A mixing tank is fixedly connected to the left side of the bottom of the crushing box. A discharge pipe is fixedly connected to the bottom of the crushing box. The bottom side of the outer wall of the discharge pipe is fixedly connected to the top side of the mixing tank. The inner wall of the mixing tank is rotatably connected to a driving stirring rod, and the top of the outer wall of the driving stirring rod is fixedly connected to a rotating plate. The left and right sides of the bottom of the rotating plate are rotatably connected to self-rotating driving rods. The top of the driving stirring rod is connected to the top of the self-rotating driving rod through a linkage assembly, so that the self-rotating driving rod can also rotate while rotating around the driving stirring rod.

[0008] As a further improvement of the present invention, the transmission assembly includes a transmission pulley fixedly connected to the right end of the reciprocating gear, and a driving pulley is fixedly connected to the right side of the front linkage gear, and the driving pulley and the transmission pulley are connected through the inner side of the belt.

[0009] As a further improvement of the present invention, a reciprocating groove is provided on the right side of the reciprocating block.

[0010] As a further improvement of the present invention, a first motor is fixedly connected to the left side of the crushing box, and a driving end of the first motor is fixedly connected to the left side of the front crushing roller.

[0011] As a further improvement of the present invention, the linkage assembly includes a driving gear fixedly connected to the top of the driving stirring rod, and the top of the rotating driving rod is fixedly connected with a rotating gear, and the outer wall of the rotating gear is meshed with the outer wall of the driving gear.

[0012] As a further improvement of the present invention, a second motor is fixedly connected to the top of the mixing tank, and a driving end of the second motor is fixedly connected to the top of the driving stirring rod.

[0013] As a further improvement of the present invention, scraper plates are fixedly connected to the left and right sides of the rotating plate, a discharge pipe is provided at the bottom end of the mixing tank, and two contraction plates are provided on the inner wall of the chute, and the adjacent sides of the two contraction plates are fixedly connected to the bottom and top sides of the filter.

[0014] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:

[0015] 1. In the utility model, the raw materials are crushed by the crushing roller, and the raw material powder after crushing falls into the filter screen. The reciprocating gear rotates and engages with the reciprocating block, driving the reciprocating block to make the filter screen slide back and forth in the chute to screen the raw materials. The qualified metal powder falls into the mixing tank through the discharge port for mixing, and the unqualified metal powder rolls into the pipe chain conveyor under the vibration of the filter screen and is transported by the pipe chain conveyor to the crushing box for further crushing, which simplifies the process and improves work efficiency.

[0016] 2. In this utility model, the raw materials are stirred by driving the stirring rod to rotate, which drives the rotating plate and the self-rotating driving rod to rotate around the driving stirring rod. As the self-rotating driving rod rotates around the driving stirring rod, the two self-rotating driving rods rotate to continuously stir the raw materials inside the crushing box, and the scraper plate scrapes the inner wall of the mixing tank to prevent the raw materials from adhering to the inner wall of the mixing box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an axonometric diagram of a furnace charge presetting device for high-carbon ferrochrome smelting proposed in the present invention;

[0018] Figure 2 This is a schematic diagram of a crushing roller of a pre-set device for high-carbon ferrochrome smelting furnace charge proposed in the present invention;

[0019] Figure 3 This is a schematic diagram of a shrinkage plate of a charge presetting device for high-carbon ferrochrome smelting proposed in the present invention;

[0020] Figure 4 This is a schematic diagram of the reciprocating gear of a charge presetting device for high-carbon ferrochrome smelting proposed in the present invention;

[0021] Figure 5 This is a schematic diagram of a driving stirring rod of a charge presetting device for high-carbon ferrochrome smelting proposed in the utility model.

[0022] Legend:

[0023] 1. Mixing tank; 2. Crushing box; 3. First motor; 4. Second motor; 5. Crushing roller; 6. Tube chain conveyor; 7. Discharge pipe; 8. Filter; 9. Drive pulley; 10. Retraction plate; 11. Drive pulley; 12. Interlocking gear; 13. Connecting block; 14. Reciprocating gear; 15. Reciprocating block; 16. Driving stirring rod; 17. Rotating driving rod; 18. Scraper plate; 19. Rotating gear; 20. Driving gear; 21. Rotating plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.

[0025] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0027] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0028] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0029] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0030] Example 1:

[0031] refer to Figure 1-Figure 5, a preset device for high-carbon ferrochrome smelting furnace charge, including a crushing box 2 for crushing raw materials, the inner wall of the crushing box 2 is rotatably connected to two crushing rollers 5, the right end of the crushing roller 5 is fixedly connected to a linkage gear 12, the outer walls of the two linkage gears 12 are meshed and connected, the bottom of the left and right sides of the inner wall of the crushing box 2 are provided with chutes, the inner wall of the chute is slidably connected to a filter screen 8, the front and rear ends of the right side of the filter screen 8 are fixedly connected to connecting blocks 13, the two connecting blocks 13 are fixedly connected to a reciprocating block 15 on the adjacent side, the reciprocating block 15 is slidably connected to the inner wall of the right chute, a reciprocating groove is provided on the right side of the reciprocating block 15, the inner wall of the reciprocating block 15 is meshed and connected to a reciprocating gear 14, the right end of the reciprocating gear 14 is fixedly connected to a transmission pulley 9, the front side A driving pulley 11 is fixedly connected to the right side of the linkage gear 12, and the driving pulley 11 and the transmission pulley 9 are connected through the inner side of the belt to make the linkage gear 12 and the reciprocating gear 14 rotate synchronously. A first motor 3 is fixedly connected to the left side of the crushing box 2, and the driving end of the first motor 3 is fixedly connected to the left side of the front crushing roller 5. A tube chain conveyor 6 is provided on the left side of the crushing box 2, and a mixing tank 1 is fixedly connected to the left side of the bottom of the crushing box 2. A discharge pipe 7 is fixedly connected to the bottom of the crushing box 2. Scraper plates 18 are fixedly connected to the left and right sides of the rotating plate 21. A discharge pipe is provided at the bottom end of the mixing tank 1. Two contraction plates 10 are provided on the inner wall of the chute, and the adjacent sides of the two contraction plates 10 are fixedly connected to the bottom and top sides of the filter screen 8;

[0032] Specifically, during operation, metal raw materials are placed into the crushing box 2, and the first motor 3 is started to rotate the crushing roller 5. The crushing roller 5 causes the other crushing roller 5 to rotate through the linkage gear 12 to crush the raw materials. After the crushing, the raw material powder falls onto the filter screen 8. When the linkage gear 12 rotates, the reciprocating gear 14 rotates through the transmission pulley 9 and the drive pulley 11. The reciprocating gear 14 rotates and engages with the reciprocating block 15, driving the reciprocating block 15 to slide back and forth. When the connecting block 13 reciprocates, the filter screen 8 slides back and forth in the chute to screen the raw materials. Qualified metal powder falls into the mixing tank 1 through the discharge port 7 for mixing. Unqualified metal powder rolls into the tube chain conveyor 6 under the vibration of the filter screen 8 and is transported by the tube chain conveyor 6 to the crushing box 2 for further crushing. The contraction plate 10 prevents powder from mixing into the chute.

[0033] Example 2:

[0034] refer to Figure 1-Figure 5The bottom side of the outer wall of the discharge pipe 7 is fixedly connected to the top side of the mixing tank 1, the inner wall of the mixing tank 1 is rotatably connected to the driving stirring rod 16, the top of the outer wall of the driving stirring rod 16 is fixedly connected to a rotating plate 21, the left and right sides of the bottom of the rotating plate 21 are rotatably connected to the self-rotating driving rod 17, the top of the driving stirring rod 16 is fixedly connected to a driving gear 20, the top of the self-rotating driving rod 17 is fixedly connected to the self-rotating gear 19, the outer wall of the self-rotating gear 19 is meshed with the outer wall of the driving gear 20, so that the self-rotating driving rod 17 can also rotate while rotating around the driving stirring rod 16, and the top of the mixing tank 1 is fixedly connected to a second motor 4, and the driving end of the second motor 4 is fixedly connected to the top of the driving stirring rod 16.

[0035] Specifically, the second motor 4 is started to rotate the driving stirring rod 16. The driving stirring rod 16 rotates, driving the rotating plate 21 and the self-rotating driving rod 17 to rotate around the driving stirring rod 16 to stir the raw materials. As the self-rotating driving rod 17 rotates around the driving stirring rod 16, the driving gear 20 engages with the self-rotating gear 19, driving the two self-rotating driving rods 17 to rotate, so that the raw materials are continuously stirred inside the crushing box 2. At the same time, the scraper plate 18 scrapes the wall of the mixing tank 1 to prevent the raw materials from adhering to the inner wall of the mixing tank 1. After mixing, the raw materials are discharged from the discharge pipe.

[0036] Working Principle: During operation, metal raw material is placed into the crushing chamber 2. The first motor 3 is activated to rotate the crushing roller 5. This, in turn, rotates the other crushing roller 5 via the linkage gear 12, thereby crushing the raw material. The crushed raw material powder falls onto the filter screen 8. As the linkage gear 12 rotates, the reciprocating gear 14 rotates via the drive pulley 9 and the drive pulley 11. The reciprocating gear 14 rotates and engages with the reciprocating block 15, driving the reciprocating block 15 to slide back and forth, causing the connecting block 13 to slide back and forth. As the connecting block 13 reciprocates, the filter screen 8 slides back and forth within the chute to screen the raw material. Qualified metal powder falls through the discharge port 7 into the mixing tank 1 for mixing. Unqualified metal powder, vibrated by the filter screen 8, rolls onto the tube chain conveyor 6, where it is transported to the crushing chamber 2 for further crushing. The second motor 4 is activated to rotate the driving agitator 16. This rotation drives the rotating plate 21 and the self-rotating driving rod 17 to rotate around the driving agitator 16, stirring the raw material. As the self-rotating driving rod 17 rotates around the driving stirring rod 16, the driving gear 20 engages with the self-rotating gear 19 to drive the two self-rotating driving rods 17 to rotate, so that the raw materials are continuously stirred inside the crushing box 2. At the same time, the scraper plate 18 scrapes the wall of the mixing tank 1 to prevent the raw materials from adhering to the inner wall of the mixing tank 1. After mixing is completed, the raw materials are discharged from the discharge pipe.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A charge presetting device for high carbon ferrochrome smelting, characterized in that: The invention comprises a crushing box (2) for crushing raw materials, wherein the inner wall of the crushing box (2) is rotatably connected to two crushing rollers (5), the right end of the crushing roller (5) is fixedly connected to a linkage gear (12), and the outer walls of the two linkage gears (12) are meshed and connected on the adjacent side, and the bottoms of the left and right sides of the inner wall of the crushing box (2) are provided with chutes, and the inner wall of the chutes is slidably connected to a filter (8), and the front and rear ends of the right side of the filter (8) are fixedly connected to a connecting block (13), and the adjacent side of the two connecting blocks (13) is fixedly connected to a reciprocating block (15), and the reciprocating block (15) is slidably connected to the inner wall of the right chute, and the inner wall of the reciprocating block (15) is meshed and connected to a reciprocating gear (14), and the right side of the linkage gear (12) on the front side is connected to the right side of the reciprocating gear (14) through a transmission component, so as to make the linkage The gear (12) and the reciprocating gear (14) rotate synchronously. A tube chain conveyor (6) is provided on the left side of the crushing box (2). The left side of the bottom of the crushing box (2) is fixedly connected to the mixing tank (1). The bottom of the crushing box (2) is fixedly connected to a discharge pipe (7). The bottom side of the outer wall of the discharge pipe (7) is fixedly connected to the top side of the mixing tank (1). The inner wall of the mixing tank (1) is rotatably connected to a driving stirring rod (16). The top of the outer wall of the driving stirring rod (16) is fixedly connected to a rotating plate (21). The left and right sides of the bottom of the rotating plate (21) are rotatably connected to self-rotating driving rods (17). The top of the driving stirring rod (16) is connected to the top of the self-rotating driving rod (17) through a linkage assembly, so that the self-rotating driving rod (17) can also rotate when rotating around the driving stirring rod (16).

2. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: The transmission assembly includes a transmission pulley (9) fixedly connected to the right end of the reciprocating gear (14), a driving pulley (11) fixedly connected to the right side of the front linkage gear (12), and the driving pulley (11) and the transmission pulley (9) are connected through the inner side of the belt.

3. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: A reciprocating groove is provided on the right side of the reciprocating block (15).

4. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: A first motor (3) is fixedly connected to the left side of the crushing box (2), and a driving end of the first motor (3) is fixedly connected to the left side of the front crushing roller (5).

5. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: The linkage assembly includes a driving gear (20) fixedly connected to the top of the driving stirring rod (16), and the top of the self-rotating driving rod (17) is fixedly connected to a self-rotating gear (19), and the outer wall of the self-rotating gear (19) is meshed with the outer wall of the driving gear (20).

6. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: The top end of the mixing tank (1) is fixedly connected to a second motor (4), and the driving end of the second motor (4) is fixedly connected to the top end of the driving stirring rod (16).

7. The high carbon ferrochrome smelting charge presetting device according to claim 1, characterized in that: The left and right sides of the rotating plate (21) are fixedly connected with scraper plates (18), the bottom end of the mixing tank (1) is provided with a discharge pipe, the inner wall of the chute is provided with two contraction plates (10), and the adjacent sides of the two contraction plates (10) are fixedly connected to the bottom and top sides of the filter screen (8).