Dispensing device for LED lamp bead die bonding

By introducing a rotating chassis and lifting mechanism in the production of LED lamp beads, combined with the curing ring and the air pump jet structure, the problem of slow curing speed after dispensing is solved, automatic rapid curing is achieved, and processing efficiency is improved.

CN223197378UActive Publication Date: 2025-08-08XINJIANG XINSHUO SEMICONDUCTOR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422316108.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-08
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the production process of existing LED lamp beads, the curing speed after dispensing is slow, resulting in low overall processing efficiency and lack of automatic accelerated curing structure.

Method used

A dispensing device is designed, including a rotating chassis, a lifting mechanism and a curing ring. Continuous feeding is achieved through the rotating chassis. The lifting mechanism is used to make the dosing tube pass through the curing ring, and air is transported through the air pump to the air guide square pipe, and the air outlet trough is used to speed up the curing of the dispensing part.

Benefits of technology

The curing speed of the dispensing part is improved, the overall efficiency of the dispensing process is improved, and an automated rapid curing process is realized.

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Abstract

The utility model relates to the technical field of LED lamp bead processing, and discloses a dispensing device for LED lamp bead die bonding, which comprises a base, the upper surface of the base is rotatably provided with a rotating chassis, the upper surface of the rotating chassis is fixedly connected with a bearing disc, the upper surface of the bearing disc is provided with a plurality of placing grooves, the placing grooves are used for placing LED lamp beads, and the LED lamp beads are placed in the placing grooves. The back face of the base is fixedly connected with a fixed bottom block, and the upper surface of the fixed bottom block is fixedly connected with a fixed column. According to the LED lamp bead dispensing device, the air guide square pipe and the curing ring are arranged on the surface of the fixing column of the dispensing device, when LED lamp beads in the containing groove are subjected to dispensing operation, the lifting mechanism can be used for driving the dispensing pipe to penetrate through the curing ring downwards, so that the LED lamp beads in the containing groove are subjected to dispensing operation, and then the first air pump is used for conveying air to the air guide square pipe; and an air outlet groove in the lower surface of the curing ring is used for carrying out air injection operation on a placement groove, so that the curing speed of the dispensing part is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp bead processing, and more specifically to a glue dispensing device for LED lamp bead solid crystal. Background Art

[0002] During the production and processing of LED lamp beads, die-bonding and dispensing equipment is required. Die-bonding is generally used to encapsulate components such as LED lamp beads, circuit boards, and transistors, and typically appears as a transparent solid. Dispensing, on the other hand, is typically used to bond mechanical parts, electronic components, and other items, and appears as a thin liquid. Dispensing typically relies on light- or heat-sensitive curing, a chemical reaction that is slower than die-bonding. Dispensing can also be selected as a single or two-component adhesive to suit different industrial applications.

[0003] Publication number CN219850434U discloses a curing device for dispensing and shaping LED lamp beads, including a frame, a bracket and a cross frame. The surface of the frame is provided with a placement plate, the inclined surface of the frame is provided with a switch, pulley slot plates are provided on both sides of the frame, the side edges of the bracket are provided with pulley grooves, the side of the bracket is provided with a placement box, the groove on the surface of the cross frame is provided with a card plate, and the surface of the cross frame is provided with a dispensing machine.

[0004] During actual use of the dispensing device proposed in the above patent document, after the dispensing operation is performed on the LED lamp beads on the surface of the mounting plate using the dispensing equipment, the curing speed after dispensing is slow, and the device body is not provided with a structure to automatically accelerate the curing speed of the dispensing part, resulting in slow curing of the dispensing part, which requires subsequent manual acceleration, resulting in low overall efficiency of the dispensing process. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a dispensing device for LED lamp bead solidification, which has the advantages of improving the dispensing and curing speed, so as to solve the problems existing in the above-mentioned background technology.

[0006] The utility model provides the following technical solution: a dispensing device for LED lamp bead solid crystal, comprising a base, a rotating chassis rotatably provided on the upper surface of the base, a carrying plate fixedly connected to the upper surface of the rotating chassis, a plurality of placement grooves provided on the upper surface of the carrying plate, the placement grooves being used to place LED lamp beads, and when performing the dispensing process, the LED lamp beads are first placed one by one into the plurality of placement grooves on the surface of the carrying plate, and then the placement grooves are driven by the rotating chassis to rotate and load the material;

[0007] The back side of the base is fixedly connected to a fixed bottom block, the upper surface of the fixed bottom block is fixedly connected to a fixed column, a lifting mechanism is provided inside the fixed column, the lifting mechanism includes a movable block slidably arranged on the surface of the fixed column, the upper surface of the movable block is provided with a limited insertion hole, the inner wall of the limited insertion hole is provided with a glue storage cylinder, the bottom end of the glue storage cylinder is fixedly connected to a glue tube, the position of the glue tube corresponds to the placement slot, when the rotating chassis drives the placement slot to rotate to a position directly below the glue tube, the rotating chassis automatically stops rotating, and then the lifting mechanism is used to drive the glue tube to move downward, thereby dispensing glue on the LED lamp beads in the placement slot;

[0008] An air guide square tube is fixedly embedded in the surface of the fixing column, and a curing ring is fixedly connected to the output end of the air guide square tube. The position of the curing ring corresponds to the placement groove, and the curing ring is located directly above the placement groove. An annular air outlet groove is provided on the lower surface of the curing ring. When performing a glue dispensing operation on the LED lamp beads in the placement groove, the lifting mechanism can be used to drive the glue dispensing tube downward through the curing ring, thereby performing a glue dispensing operation on the lamp beads in the placement groove, and then using a first air pump to transport air to the air guide square tube, and then performing a jetting operation on the placement groove through the air outlet groove on the lower surface of the curing ring, thereby accelerating the curing speed of the glue dispensing part;

[0009] An installation groove is provided inside the fixing column, a fixing frame is fixedly connected to the inner wall of the installation groove, a first air pump is fixedly connected to the surface of the fixing frame, an output end of the first air pump is fixedly connected to an air guide pipe, and the output end of the air guide pipe is fixedly connected to the input end of the air guide square pipe.

[0010] Furthermore, an air inlet hole is provided on the inner wall of the air outlet slot, and the air inlet hole extends to the interior of the air guide square tube away from one end of the air outlet slot. The air inlet hole can transmit the air delivered by the first air pump from the air guide square tube to the interior of the curing ring, thereby using the air outlet slot to spray the placement slot.

[0011] Furthermore, the air outlet slot is a conical structure that is larger at the top and smaller at the bottom. The air outlet slot can concentrate the airflow transported by the air guide square tube and spray it into the interior of the placement slot. By setting up the air outlet slot with a conical structure, the air delivery direction can be concentrated to the middle of the placement slot.

[0012] Furthermore, a ventilation hole is provided on the back side of the fixing column, a dust filter is fixedly connected to the inner wall of the ventilation hole, and the position of the ventilation hole corresponds to the input end of the first air pump.

[0013] Furthermore, the lifting mechanism includes a lifting motor, a rectangular groove is opened inside the fixed column, the lifting motor is fixedly connected to the inner bottom wall of the rectangular groove, and the output shaft of the lifting motor is fixedly connected to the lifting screw, the surface of the lifting screw is threadedly connected to the linkage block, the front of the linkage block extends to the outside of the fixed column and is fixedly connected to the back of the movable block.

[0014] Furthermore, a second air pump is fixedly provided on the top of the fixed column, and an output end of the second air pump is fixedly connected to an air supply hose, and the air supply hose extends to the interior of the rubber storage cylinder at one end away from the second air pump. The second air pump can be used to transport gas into the rubber storage cylinder to increase the air pressure inside the rubber storage cylinder, thereby achieving the effect of discharging glue.

[0015] Furthermore, a groove is provided on the upper surface of the base, a rotating motor is fixedly provided on the inner bottom wall of the groove, and an output shaft of the rotating motor is fixedly connected to the center of the lower surface of the rotating chassis.

[0016] Furthermore, a bolt hole is provided on the surface of the fixing column, and a limit bolt is threadedly connected to the inner wall of the bolt hole. The position of the limit bolt corresponds to the rubber storage cylinder, and the limit bolt serves to limit the rubber storage cylinder.

[0017] Technical effects and advantages of this utility model:

[0018] 1. The utility model is provided with an air guide square tube and a curing ring on the surface of the fixed column of the dispensing equipment. When the LED lamp beads in the placement groove are dispensed, the lifting mechanism can be used to drive the dispensing tube downward through the curing ring, so as to perform the dispensing operation on the lamp beads in the placement groove. Then, the first air pump is used to transport air to the air guide square tube, and then the air is quickly sprayed to the placement groove through the air outlet groove on the lower surface of the curing ring, thereby accelerating the curing speed of the dispensing part and helping to improve the overall efficiency of the dispensing process.

[0019] 2. The utility model is provided with a rotating chassis on the surface of the base, and a rotating motor can be used to drive the rotating chassis to rotate on the surface of the base, thereby driving the carrying plate to rotate and position, so as to facilitate the orderly rotation of the placement grooves on the surface of the carrying plate to the bottom of the dispensing station one by one, thereby achieving the effect of continuous loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional first-view structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional second viewing angle structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the side cross-sectional structure of the curing ring of the utility model;

[0023] Figure 4 This is a schematic diagram of a partial side sectional structure of a fixed column of the utility model;

[0024] Figure 5 This is a schematic diagram of the side sectional structure of the lifting mechanism of the utility model;

[0025] Figure 6 This is a schematic diagram of the front cross-section structure of the base of the utility model.

[0026] The accompanying drawings are marked as follows: 1. Rotating chassis; 2. Carrying plate; 3. Placement slot; 4. Fixed column; 5. Movable block; 6. Limiting jack; 7. Glue storage cylinder; 8. Glue dispensing tube; 9. Air guide square tube; 10. Curing ring; 11. Air outlet slot; 12. Fixed frame; 13. First air pump; 14. Air guide pipe; 15. Ventilation hole; 16. Dust filter; 17. Lifting motor; 18. Lifting screw; 19. Linkage block; 20. Second air pump; 21. Air supply hose; 22. Rotating motor; 23. Limiting bolt; 24. Air inlet. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely examples. The present invention involves a dispensing device for LED lamp bead solid crystals and is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] Reference Figure 1-6 The utility model provides a dispensing device for LED lamp bead solid crystal, including a base, a rotating chassis 1 is rotatably provided on the upper surface of the base, a carrying plate 2 is fixedly connected to the upper surface of the rotating chassis 1, a groove is provided on the upper surface of the base, a rotating motor 22 is fixedly provided on the inner bottom wall of the groove, and the output shaft of the rotating motor 22 is fixedly connected to the center of the lower surface of the rotating chassis 1.

[0029] The upper surface of the carrier plate 2 is provided with a plurality of placement grooves 3 for placing LED lamp beads;

[0030] The back of the base is fixedly connected to a fixed bottom block, the upper surface of the fixed bottom block is fixedly connected to a fixed column 4, a lifting mechanism is provided inside the fixed column 4, the lifting mechanism includes a movable block 5 slidably arranged on the surface of the fixed column 4, the lifting mechanism includes a lifting motor 17, a rectangular groove is provided inside the fixed column 4, the lifting motor 17 is fixedly connected to the inner bottom wall of the rectangular groove, and the output shaft of the lifting motor 17 is fixedly connected to a lifting screw rod 18, the surface of the lifting screw rod 18 is threadedly connected to a linkage block 19, the front of the linkage block 19 extends to the outside of the fixed column 4, and is fixedly connected to the back of the movable block 5.

[0031] The upper surface of the movable block 5 is provided with a limited insertion hole 6, the inner wall of the limited insertion hole 6 is provided with a glue storage cylinder 7, the bottom end of the glue storage cylinder 7 is fixedly connected to a glue dispensing tube 8, and the position of the glue dispensing tube 8 corresponds to the placement slot 3;

[0032] A bolt hole is provided on the surface of the fixing column 4 , and the inner wall of the bolt hole is threadedly connected to a limit bolt 23 . The position of the limit bolt 23 corresponds to the rubber storage cylinder 7 , and the limit bolt 23 serves to limit the rubber storage cylinder 7 .

[0033] It is worth noting that by arranging a rotating chassis 1 on the surface of the base, during operation, the rotating motor 22 can be used to drive the rotating chassis 1 to rotate on the surface of the base, and then drive the supporting plate 2 to rotate and position, so as to facilitate the orderly rotation of the placement grooves 3 on the surface of the supporting plate 2 one by one to the bottom of the dispensing station, thereby achieving the effect of continuous loading.

[0034] A second air pump 20 is fixedly provided on the top of the fixed column 4 , and an output end of the second air pump 20 is fixedly connected to an air delivery hose 21 , and an end of the air delivery hose 21 away from the second air pump 20 extends to the inside of the rubber storage cylinder 7 .

[0035] An air-guiding square tube 9 is fixedly embedded in the surface of the fixed column 4, and a curing ring 10 is fixedly connected to the output end of the air-guiding square tube 9. The position of the curing ring 10 corresponds to the placement slot 3, and the curing ring 10 is located directly above the placement slot 3. An annular air outlet slot 11 is provided on the lower surface of the curing ring 10, and an air inlet hole 24 is provided on the inner wall of the air outlet slot 11. The air inlet hole 24 extends to the interior of the air-guiding square tube 9 at one end away from the air outlet slot 11. The air outlet slot 11 has a conical structure with a larger upper portion and a smaller lower portion. The air outlet slot 11 can concentrate the airflow transported by the air-guiding square tube 9 and spray it into the interior of the placement slot 3. By setting the air outlet slot 11 with a conical structure, the air delivery direction can be concentrated to the middle of the placement slot 3.

[0036] An installation groove is provided inside the fixed column 4, and a fixed frame 12 is fixedly connected to the inner wall of the installation groove. A first air pump 13 is fixedly connected to the surface of the fixed frame 12. The output end of the first air pump 13 is fixedly connected to an air guide pipe 14, and the output end of the air guide pipe 14 is fixedly connected to the input end of the air guide square pipe 9.

[0037] A ventilation hole 15 is provided on the back of the fixing column 4 , and a dust filter 16 is fixedly connected to the inner wall of the ventilation hole 15 . The position of the ventilation hole 15 corresponds to the input end of the first air pump 13 .

[0038] When performing the solid crystal dispensing operation on the LED lamp beads, first place the LED lamp beads that need to be dispensed with glue into several placement slots 3 on the surface of the carrier plate 2, and then use the lifting motor 17 to drive the lifting screw 18 to rotate, and the lifting screw 18 drives the linkage block 19 to move downward, thereby driving the movable block 5 and the glue storage cylinder 7 to move downward, and at the same time drives the dispensing tube 8 downward through the curing ring 10, and then use the second air pump 20 and the air supply hose 21 to transport air to the glue storage cylinder 7, and use the air pressure to spray the glue in the glue storage cylinder 7 from the dispensing tube 8, so as to perform the dispensing operation on the lamp beads in the placement slot 3, and then use the first air pump 13 to transport air to the air guide square tube 9, and then use the air outlet slot 11 on the lower surface of the curing ring 10 to perform the jet operation on the placement slot 3, thereby accelerating the curing speed of the dispensing part and helping to improve the overall efficiency of the dispensing process.

[0039] Finally, it should be noted that the drawings of the disclosed embodiments of the present invention only involve structures related to the disclosed embodiments. The above is only a preferred embodiment of the present invention and is not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A dispensing device for LED lamp bead die bonding, comprising a base, characterized in that: A rotating chassis (1) is rotatably provided on the upper surface of the base, a carrying plate (2) is fixedly connected to the upper surface of the rotating chassis (1), and a plurality of placement grooves (3) are provided on the upper surface of the carrying plate (2), and the placement grooves (3) are used to place LED lamp beads; The back of the base is fixedly connected to a fixed bottom block, the upper surface of the fixed bottom block is fixedly connected to a fixed column (4), the interior of the fixed column (4) is provided with a lifting mechanism, the lifting mechanism comprises a movable block (5) slidably arranged on the surface of the fixed column (4), the upper surface of the movable block (5) is provided with a limited position plug hole (6), the inner wall of the limited position plug hole (6) is provided with a glue storage cylinder (7), the bottom end of the glue storage cylinder (7) is fixedly connected to a glue dispensing tube (8), the position of the glue dispensing tube (8) corresponds to the placement groove (3); An air guide square tube (9) is fixedly embedded in the surface of the fixed column (4), and a curing ring (10) is fixedly connected to the output end of the air guide square tube (9). The position of the curing ring (10) corresponds to the placement groove (3), and the curing ring (10) is located directly above the placement groove (3). An annular air outlet groove (11) is provided on the lower surface of the curing ring (10). An installation groove is provided inside the fixed column (4), and a fixing frame (12) is fixedly connected to the inner wall of the installation groove. A first air pump (13) is fixedly connected to the surface of the fixing frame (12). The output end of the first air pump (13) is fixedly connected to an air guide tube (14), and the output end of the air guide tube (14) is fixedly connected to the input end of the air guide square tube (9).

2. The dispensing device for LED lamp bead die bonding according to claim 1, characterized in that: An air inlet hole (24) is provided on the inner wall of the air outlet slot (11), and the air inlet hole (24) extends from one end of the air outlet slot (11) to the interior of the air guide square tube (9).

3. The dispensing device for LED lamp bead die bonding according to claim 2, characterized in that: The air outlet slot (11) is in a conical structure that is larger at the top and smaller at the bottom. The air outlet slot (11) can concentrate the airflow delivered by the air guide square tube (9) and spray it into the interior of the placement slot (3).

4. The dispensing device for LED lamp bead die bonding according to claim 3, characterized in that: A ventilation hole (15) is provided on the back of the fixed column (4), and a dust filter (16) is fixedly connected to the inner wall of the ventilation hole (15). The position of the ventilation hole (15) corresponds to the input end of the first air pump (13).

5. The dispensing device for LED lamp bead die bonding according to claim 4, characterized in that: The lifting mechanism includes a lifting motor (17), a rectangular groove is provided inside the fixed column (4), the lifting motor (17) is fixedly connected to the inner bottom wall of the rectangular groove, and the output shaft of the lifting motor (17) is fixedly connected to a lifting screw (18), the surface of the lifting screw (18) is threadedly connected to a linkage block (19), the front side of the linkage block (19) extends to the outside of the fixed column (4), and is fixedly connected to the back side of the movable block (5).

6. The dispensing device for LED lamp bead die bonding according to claim 5, characterized in that: A second air pump (20) is fixedly provided on the top of the fixed column (4), and an output end of the second air pump (20) is fixedly connected to an air delivery hose (21), and an end of the air delivery hose (21) away from the second air pump (20) extends to the interior of the rubber storage cylinder (7).

7. The dispensing device for LED lamp bead die bonding according to claim 6, characterized in that: A groove is provided on the upper surface of the base, and a rotating motor (22) is fixedly provided on the inner bottom wall of the groove. The output shaft of the rotating motor (22) is fixedly connected to the center of the lower surface of the rotating chassis (1).

8. The dispensing device for LED lamp bead die bonding according to claim 7, characterized in that: A bolt hole is provided on the surface of the fixing column (4), and a limit bolt (23) is threadedly connected to the inner wall of the bolt hole. The position of the limit bolt (23) corresponds to the rubber storage cylinder (7), and the limit bolt (23) serves to limit the rubber storage cylinder (7).

Citation Information

Patent Citations

  • Curing device for adhesive dispensing and shaping in LED lamp bead production

    CN219850434U