Cast aluminum cylinder body high-temperature working condition laser marking device

Abstract

The utility model provides a cast aluminum cylinder body high-temperature working condition laser marking device. The cast aluminum cylinder body high-temperature working condition laser marking device comprises a laser marking machine. The laser marking machine is installed in the protective shell, a visual code reader is further arranged in the protective shell, a marking window is formed in one side of the protective shell, and a workpiece conveying device is arranged on the side corresponding to the marking window. A conveying base is arranged on the workpiece conveying device, a labeling machine is placed on the conveying base, a marking workpiece is placed on the labeling machine, and the marking workpiece corresponds to the laser marking machine and the visual code reader through a marking window; a heat dissipation device is arranged on the other side of the protective shell, the protective shell is placed on a workbench, the workbench is placed on a cabinet body, the cabinet body is communicated with the protective shell through a connecting pipeline, and an electric control cabinet is placed on the side edge of the cabinet body. A controller is installed in the electric control cabinet and electrically connected with the laser marking machine, the visual code reader, the workpiece conveying device, the heat dissipation device and the labeling machine respectively, and the laser marking machine has the advantages of being simple in structure, convenient to use and stable in performance.

Description

Technical Field

[0001] The utility model relates to the technical field of laser marking, in particular to a high-temperature working condition laser marking device for a cast aluminum cylinder. Background Art

[0002] The rapid development of industrial automation and intelligent manufacturing has placed higher demands on the marking technology of precision components such as cast aluminum cylinder blocks. Laser marking equipment for cast aluminum cylinder blocks operating under high-temperature conditions must not only ensure high efficiency and precision, but also ensure stability and long-term reliability in extreme environments.

[0003] In traditional industrial production, the marking of precision parts such as cast aluminum cylinder blocks often relies on manual operation or semi-automated equipment. These methods have problems such as low efficiency, prone to errors, and difficulty adapting to high-temperature environments. With the advancement of Industry 4.0, the demand for automated, intelligent, and high-precision marking technology is growing.

[0004] The existing technology has the following technical problems:

[0005] 1. The operating temperature of the cast aluminum cylinder body is as high as 700 degrees. The heat dissipation problem of the equipment in high temperature environment affects the performance and life of the equipment.

[0006] 2. Problems with the stability and positioning accuracy of the workpiece under high temperature conditions.

[0007] 3. Insufficient automation leads to limited production efficiency.

[0008] 4. The equipment is complex to operate and requires professional personnel to operate and maintain. Utility Model Content

[0009] The technical problems to be solved by the present invention are the heat dissipation problems of existing equipment in high-temperature environments, the stability and positioning accuracy of workpieces in high-temperature conditions, the insufficient degree of automation leading to limited production efficiency, and the complex operation of equipment requiring professional personnel to operate and maintain.

[0010] In order to solve the above technical problems, the utility model provides a high-temperature laser marking device for a cast aluminum cylinder body, comprising a laser marking machine; the laser marking machine is installed in a protective shell, a visual code reader is also provided in the protective shell, a marking window is provided on one side of the protective shell, and a workpiece conveying device is provided on the side corresponding to the marking window; a conveying base is provided on the workpiece conveying device, a labeling machine is placed on the conveying base, a marking workpiece is placed on the labeling machine, and the marked workpiece corresponds to the laser marking machine and the visual code reader respectively through the marking windows; a heat dissipation device is provided on the other side of the protective shell, the protective shell is placed on a workbench, the workbench is placed on a cabinet, the cabinet is connected to the protective shell through a connecting pipe, and an electrical control cabinet is placed on the side of the cabinet; a controller is installed in the electrical control cabinet, and the controller is electrically connected to the laser marking machine, the visual code reader, the workpiece conveying device, the heat dissipation device, and the labeling machine respectively.

[0011] A technical solution provided by this application also has the following technical features:

[0012] Preferably, the workpiece conveying device includes a first workpiece conveying device and a second workpiece conveying device, the first workpiece conveying device and the second workpiece conveying device are arranged in parallel, the marked workpiece includes a first marking workpiece and a second marking workpiece, the first marking workpiece is conveyed by the first workpiece conveying device, and the second marking workpiece is conveyed by the second workpiece conveying device, and the first workpiece conveying device and the second workpiece conveying device are both electrically connected to the controller.

[0013] Preferably, a code reader moving mechanism is further provided in the protective shell, and the code reader moving mechanism includes an "L"-shaped baffle, a push rod and a pushing device, and the pushing device is electrically connected to the controller.

[0014] Preferably, the heat dissipation device includes a first industrial air conditioner and a second industrial air conditioner, the first industrial air conditioner is installed on one side of the protective shell, and the second industrial air conditioner is installed on one side of the cabinet, and the first industrial air conditioner and the second industrial air conditioner are both electrically connected to the controller.

[0015] Preferably, a display screen, control buttons, a mouse and keyboard drawer, and a controller are sequentially arranged on one side of the electrical control cabinet from top to bottom.

[0016] Preferably, the controller includes a PLC and a laser controller.

[0017] Preferably, rollers are provided at the four corners of the bottom of the cabinet, a supporting device is provided on one side of the rollers at the four corners of the bottom of the cabinet, and a fixing device is provided on one side of the rollers at the four corners of the side of the cabinet.

[0018] Advantages of this utility model:

[0019] 1. Greatly improve production efficiency: The automated marking process reduces manpower requirements and production cycle time.

[0020] 2. Significantly improve product quality: precise marking technology ensures high standards and traceability of product identification.

[0021] 3. Enhanced device stability: The specially designed heat dissipation system and protective shell improve the long-term stability and reliability of the device.

[0022] 4. Simplified operation process: The centralized electrical control system simplifies operation, reduces the operating error rate and improves user-friendliness.

[0023] 5. Reduce maintenance costs: The easy-to-maintain design reduces maintenance time and costs, and improves the economy of the equipment.

[0024] This proposed high-temperature laser marking device for cast aluminum cylinders effectively addresses several technical challenges faced by traditional marking equipment in high-temperature environments by integrating innovative automation, precise control, efficient heat dissipation, and a maintainable design. This device not only improves production efficiency and product quality but also provides a novel solution for industrial automation and intelligent manufacturing, promising broad market applications and significant industry momentum. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of a laser marking device for a cast aluminum cylinder block under high-temperature conditions.

[0026] Figure 2 This is a schematic diagram of the side structure of a laser marking device for a cast aluminum cylinder under high-temperature conditions.

[0027] Figure 3 This is a schematic diagram of the structure inside the protective shell of a laser marking device for a cast aluminum cylinder under high-temperature conditions.

[0028] As shown in the figure:

[0029] 1. Electrical control cabinet; 2. First workpiece conveyor; 3. Second workpiece conveyor; 4. Protective shell; 5. Workbench; 6. First industrial air conditioner; 7. Cabinet; 8. Connecting pipes; 9. Second marking workpiece; 10. First marking workpiece; 11. Second industrial air conditioner; 12. Conveying base; 13. Marking window; 14. Labeling machine; 15. Laser marking machine; 16. Visual code reader; 17. Baffle; 18. Push rod; 19. Pushing device; 101. Display screen; 102. Control button; 103. Mouse and keyboard drawer; 104. Controller; 701. Roller; 702. Fixing device; 703. Support device. DETAILED DESCRIPTION

[0030] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings, wherein the same components are represented by the same reference numerals.

[0031] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0032] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0033] Combined with attachment Figure 1-3 As shown, the present invention provides a high-temperature laser marking device for cast aluminum cylinder blocks, comprising a laser marker 15 mounted within a protective housing 4. The laser marker 15 is used to precisely mark the surface of the cast aluminum cylinder block. By focusing and moving the laser beam, the laser marker 15 can permanently mark the workpiece surface according to a preset pattern or text. The laser marker 15 utilizes a high-power 1000W laser source and is equipped with a beam control system, achieving a marking range of 170 x 170 mm to accommodate the marking needs of cast aluminum cylinder blocks of varying sizes. The laser marker 15 offers high precision, clear markings, and high speed. A visual code reader 16 is also housed within the protective housing 4. The protective housing 4 protects the laser marker 15 and its internal components from heat and dust. Typically constructed of high-temperature-resistant materials, the laser marker 15 can withstand temperatures up to 700°C while effectively isolating the components from dust and other contaminants, ensuring the proper operation and long-term stability of the internal components. The visual code reader 16 is used in conjunction with the laser marking machine 15 to read the barcode or other identification on the workpiece to ensure the accuracy of the marking position. The visual code reader 16 uses a high-temperature resistant camera and code reading software. The visual code reader 16 helps to improve the level of automation and reduce human errors. A marking window 13 is provided on one side of the protective shell 4, and a workpiece conveying device is provided on the side corresponding to the marking window 13; the marking window 13 is a passage between the workpiece and the laser marking machine 15, allowing the laser beam to pass through to mark the workpiece, and a conveying base 12 is provided on the workpiece conveying device, and a labeling machine 14 is placed on the conveying base 12, and a marked workpiece is placed on the labeling machine 14. The workpiece conveying device includes a conveying base 12 and a labeling machine 14, which are used to accurately convey the workpiece to the marking position and keep it stable. The marked workpiece corresponds to the laser marking machine 15 and the visual code reader 16 through the marking window 13 respectively.

[0034] A heat sink is provided on the other side of the protective housing 4. The heat sink includes a first industrial air conditioner 6 and a second industrial air conditioner 11. The first industrial air conditioner 6 is mounted on one side of the protective housing 4, and the second industrial air conditioner 11 is mounted on one side of the cabinet 7. Both the first and second industrial air conditioners 6 and 11 are electrically connected to the controller 104. The heat sink, comprising the first and second industrial air conditioners 6 and 11, is used to maintain cooling in high-temperature environments and prevent overheating.

[0035] In order to adapt the equipment to marking workpiece surface temperatures of around 700 degrees, the laser is fully sealed and equipped with industrial air conditioning for heat dissipation.

[0036] The protective shell 4 is placed on a workbench 5 , and the workbench 5 is placed on a cabinet 7 . The cabinet 7 is connected to the protective shell 4 through a connecting pipe 8 , and an electrical control cabinet 1 is placed on the side of the cabinet 7 .

[0037] The workbench 5 and the cabinet 7 both provide stable platforms to support the protective shell and the heat dissipation device, thereby ensuring the stability of the entire device.

[0038] The electrical control cabinet 1 is provided with a controller 104, which is electrically connected to the laser marking machine 15, the visual code reader 16, the workpiece conveying device, the heat dissipation device, and the labeling machine 14. The controller 104 includes a PLC and a laser controller.

[0039] The electrical control cabinet 1 includes a controller 104, which is the control center of the entire device and is responsible for coordinating the work of various components. It usually includes a PLC (Programmable Logic Controller) and a laser controller for programming and controlling the laser marking process.

[0040] The workpiece conveying device includes a first workpiece conveying device 2 and a second workpiece conveying device 3, which are arranged in parallel. The marked workpiece includes a first marking workpiece 10 and a second marking workpiece 9. The first marking workpiece 10 is conveyed by the first workpiece conveying device 2, and the second marking workpiece 9 is conveyed by the second workpiece conveying device 3. The first workpiece conveying device 2 and the second workpiece conveying device 3 are both electrically connected to the controller 104.

[0041] A code reader moving mechanism is further provided in the protective shell 4 . The code reader moving mechanism includes an L-shaped baffle 17 , a push rod 18 and a pushing device 19 . The pushing device 19 is electrically connected to the controller 104 .

[0042] The code reader moving mechanism includes an "L"-shaped baffle 17, a push rod 18 and a pushing device 19, which are used to adjust the position of the visual code reader to adapt to workpieces of different sizes.

[0043] The working process of the visual code reader 16 is controlled by the code reader moving mechanism:

[0044] Before the marking process begins, the code reader moving mechanism is in its initial position, allowing the visual code reader 16 to align with the marking window 13 so that the code can be read when the workpiece is transported to the marking position. When the workpiece needs to be marked, the controller 104 activates the code reader moving mechanism according to a preset program or real-time instructions. The driving device 19 (which is a motor or other drive mechanism) receives a signal from the controller 104 and begins to operate. The "L"-shaped baffle 17, as part of the moving mechanism, moves according to the designed path to block the marking window 13. After blocking the marking window 13, the field of view of the visual code reader 16 is limited or completely blocked, preventing external light or interference from affecting the code reading process.

[0045] At this time, if the visual code reader 16 needs to read the code, it will accurately read the barcode or mark on the workpiece without external interference.

[0046] Once the code reading is completed and confirmed to be correct, the laser marking machine 15 starts working and marks the workpiece through the marking window 13. During this process, the code reader moving mechanism maintains its shielding position to ensure that the laser marking process is not affected by external factors.

[0047] After marking is complete, controller 104 issues another command, prompting pusher 19 to return the L-shaped baffle 17 to its initial position, opening marking window 13. Once marking window 13 reopens, visual barcode reader 16 can reread the workpiece to verify the accuracy of the marking. If verification fails, an alarm is triggered. After verification, the workpiece transport mechanism moves the workpiece to the next production stage or is collected. This control method not only improves the accuracy of the marking and reading processes but also enhances the flexibility and automation of the entire system. This design also helps protect visual barcode reader 16 from damage during the marking process.

[0048] On one side of the electrical control cabinet 1, there are arranged, from top to bottom, a display screen 101, control buttons 102, a mouse and keyboard drawer 103, and a controller 104. A user interface is provided for operating and monitoring the laser marking process.

[0049] Rollers 701 are provided at the four corners of the bottom of the cabinet 7 , a supporting device 703 is provided on one side of the rollers 701 at the four corners of the bottom of the cabinet 7 , and a fixing device 702 is provided on one side of the rollers 701 at the four corners of the side of the cabinet 7 .

[0050] The rollers 701 and the supporting device 703 are used for moving and positioning the cabinet 7 .

[0051] The fixing device 702 is used to fix the cabinet to prevent it from moving during operation.

[0052] The working process of this utility model:

[0053] 1. Workpiece preparation: The cast aluminum cylinder workpiece is sent to the marking position through the workpiece conveyor.

[0054] 2. Visual code reading: The visual code reader 16 reads the barcode or QR code on the workpiece to ensure the accuracy of the marking content.

[0055] 3. Workpiece positioning: The workpiece conveying device accurately positions the workpiece under the marking window 13.

[0056] 4. Laser marking: The laser marking machine 15 performs laser marking on the workpiece through the marking window 13 .

[0057] 5. Code reader movement: The code reader movement mechanism adjusts the position of the visual code reader 16 as needed to adapt to the marking requirements of different workpieces.

[0058] 6. Heat dissipation control: The first industrial air conditioner 6 and the second industrial air conditioner 11 provide cooling for the device to keep the equipment at a suitable operating temperature.

[0059] 7. Electrical control: The controller 104 in the electrical control cabinet 1 controls the entire marking process to ensure automation and accuracy.

[0060] 8. Label printing and labeling: The labeling machine 14 prints and applies labels for identification or tracking of workpieces.

[0061] 9. Monitoring and operation: The operator monitors and operates through the display screen 101 and control buttons 102 on the electrical control cabinet 1.

[0062] 10. Movement and fixation: The rollers 701 and support device 703 at the bottom of the cabinet 7 allow the device to be moved and fixed.

[0063] Advantages and benefits of this utility model:

[0064] 1. High degree of automation: The entire marking process is automated, reducing manual operations and improving production efficiency.

[0065] 2. Accuracy: The combination of the laser marking machine 15 and the visual code reader 16 ensures the accuracy and consistency of the marking.

[0066] 3. Flexibility: The design of the code reader moving mechanism and workpiece conveyor allows marking of workpieces of different sizes and shapes.

[0067] 4. Stability: The heat dissipation device ensures the stable operation of the equipment in high temperature environment.

[0068] 5. Easy to operate and monitor: The centralized electrical control system makes operation and monitoring simple and intuitive.

[0069] 6. Easy maintenance: The design takes maintenance convenience into consideration, such as the rollers and support device 703 that make it easy to move and fix the equipment.

[0070] 7. Improve production efficiency: The automated marking process reduces the production cycle time and improves overall production efficiency.

[0071] 8. Improve product quality: Accurate marking and quality control help improve the quality of the final product.

[0072] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0073] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A high-temperature laser marking device for a cast aluminum cylinder, comprising a laser marking machine (15); characterized in that: The laser marking machine (15) is installed in a protective shell (4), and a visual code reader (16) is also provided in the protective shell (4). A marking window (13) is provided on one side of the protective shell (4), and a workpiece conveying device is provided on the side corresponding to the marking window (13); a conveying base (12) is provided on the conveying base (12), a labeling machine (14) is placed on the labeling machine (14), and a marking workpiece is placed on the labeling machine (14), and the marking workpiece is respectively corresponding to the laser marking machine (15) and the visual code reader (16) through the marking window (13); A heat dissipation device is provided on the other side of the protective shell (4); the protective shell (4) is placed on a workbench (5); the workbench (5) is placed on a cabinet (7); the cabinet (7) is connected to the protective shell (4) through a connecting pipe (8); an electrical control cabinet (1) is placed on the side of the cabinet (7); A controller (104) is installed in the electrical control cabinet (1), and the controller (104) is electrically connected to the laser marking machine (15), the visual code reader (16), the workpiece conveying device, the heat dissipation device, and the labeling machine (14).

2. The high-temperature laser marking device for cast aluminum cylinders according to claim 1, characterized in that: The workpiece conveying device comprises a first workpiece conveying device (2) and a second workpiece conveying device (3), the first workpiece conveying device (2) and the second workpiece conveying device (3) are arranged in parallel, the marking workpiece comprises a first marking workpiece (10) and a second marking workpiece (9), the first marking workpiece (10) is conveyed by the first workpiece conveying device (2), and the second marking workpiece (9) is conveyed by the second workpiece conveying device (3), and the first workpiece conveying device (2) and the second workpiece conveying device (3) are both electrically connected to a controller (104).

3. The high-temperature laser marking device for cast aluminum cylinder according to claim 1, characterized in that: A code reader moving mechanism is also provided in the protective shell (4), and the code reader moving mechanism includes an "L"-shaped baffle (17), a push rod (18), and a pushing device (19), and the pushing device (19) is electrically connected to the controller (104).

4. The high-temperature laser marking device for cast aluminum cylinder according to claim 1, characterized in that: The heat dissipation device comprises a first industrial air conditioner (6) and a second industrial air conditioner (11), wherein the first industrial air conditioner (6) is installed on one side of the protective shell (4), and the second industrial air conditioner (11) is installed on one side of the cabinet (7), and both the first industrial air conditioner (6) and the second industrial air conditioner (11) are electrically connected to a controller (104).

5. The high-temperature laser marking device for cast aluminum cylinder according to claim 1, characterized in that: One side of the electrical control cabinet (1) is provided with a display screen (101), a control button (102), a mouse and keyboard drawer (103), and a controller (104) in sequence from top to bottom.

6. A high-temperature laser marking device for a cast aluminum cylinder according to any one of claims 1 to 5, characterized in that: The controller (104) includes a PLC and a laser controller.

7. The high-temperature laser marking device for cast aluminum cylinder according to claim 1, characterized in that: Rollers (701) are provided at the four corners of the bottom of the cabinet (7), a supporting device (703) is provided on one side of the rollers (701) at the four corners of the bottom of the cabinet (7), and a fixing device (702) is provided on one side of the rollers (701) at the four corners of the side of the cabinet (7).

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