Two-layer rack

By designing a reversible two-layer material rack, using structures such as universal wheels, ground brakes, support rods and traction parts, the safety hazards and stability problems of existing material racks during handling and stopping are solved, and efficient and safe workpiece transportation is achieved.

CN223199028UActive Publication Date: 2025-08-08QINGDAO OAKE LNTELLIGENT SYST CO LTD
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Patent Information

Application Number
CN202422544579.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-08
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing two-layer material racks have safety hazards when handling workpieces, and they are prone to slip on uneven grounds, resulting in damage to workpieces or equipment.

Method used

A two-layer material rack is designed to achieve stable stopping through universal wheels and ground brakes. The support rod and traction section improve operational safety and flexibility. The support rod and stop block increase stability. The limit plate prevents workpiece from being disengaged. The connection and traction section allow multiple material racks to move simultaneously.

Benefits of technology

It realizes safe, stable movement and docking of the material rack, improves work efficiency, reduces the risk of workpiece damage, and enhances operational flexibility and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical equipment, in particular to a two-layer rack which comprises a rack body, a ground brake is fixedly connected to the bottom of the rack body, and universal wheels are fixedly connected to the four corners of the lower end of the rack body respectively. The material frame comprises a lower-layer material frame and an upper-layer material frame, the lower-layer material frame is fixedly connected with the frame body, one side of the upper-layer material frame is hinged to the frame body, and at least one supporting rod is arranged between the upper-layer material frame and the frame body; the traction part is hinged to the frame body; the turnover device has the advantages of being capable of being turned over, stable and high in working efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a two-layer material rack. Background Art

[0002] Currently, in the field of mechanical manufacturing, workpieces are often placed or transported on racks. Existing two-tier racks are generally fixed structures. When handling workpieces on the lower rack, operators are restricted by the fixed state of the upper rack and are easily bumped, posing a safety hazard. Furthermore, because the workpieces placed on the racks are heavy, when they need to be docked on a non-flat surface, even a slight slope can easily cause the racks to slip, causing damage to the workpieces or equipment. Summary of the Invention

[0003] In order to solve the deficiencies in the prior art, the utility model provides a two-layer material rack, which has the advantages of being flippable, stable and having high working efficiency.

[0004] The above-mentioned invention object of the utility model is achieved through the following technical solutions:

[0005] The utility model provides a two-layer material rack, comprising:

[0006] A frame, wherein the bottom of the frame is fixedly connected to a floor brake, and the four corners of the lower end of the frame are respectively fixedly connected to universal wheels;

[0007] A material rack, the material rack comprising a lower material rack and an upper material rack, the lower material rack being fixedly connected to the frame body, one side of the upper material rack being hinged to the frame body, and at least one support rod being provided between the upper material rack and the frame body;

[0008] and a traction portion, wherein the traction portion is hinged to the frame.

[0009] When the workpiece is to be placed on the upper rack, the upper rack is gently lifted, and one side of the upper rack hinged to the rack body rotates along the hinge, and the other side thereof moves away from the lower rack. One end of the support rod is fixedly connected to the rack body, and the other end thereof is fixed on the upper rack. The support rod is extended to support the lifted state of the upper rack. When the upper rack is needed, the upper rack is pulled down so that the other side approaches the lower rack, the support rod is retracted, the upper rack is in a horizontal state, and the workpiece can be placed on the upper rack. When the workpiece needs to be moved, the rack body is pushed, and the universal wheels facilitate the movement of the rack body under the action of the thrust, or the rack body can be connected to the power equipment through the traction part to drag the workpiece to a predetermined position. When the rack needs to be docked, whether it is on a flat ground or a slightly inclined slope, the universal wheels can be fixed, and the ground brake can be activated to lock the rack firmly.

[0010] Furthermore, a stop block is provided on the frame body, and the stop block limits the displacement of the upper material rack from the horizontal position toward the lower material rack.

[0011] By adopting the above technical solution, when the upper material rack is converted from a raised state to a horizontal state as needed, the lower part of one side of the upper material rack abuts against the upper part of the block. At this time, one side of the upper material rack is mounted on the block of the frame body, and the other side abuts against the frame body, thereby increasing the stability of the upper material rack.

[0012] Furthermore, a bracket is provided on the frame body, and the bracket is fixed to the lower part of the joint between the upper material rack and the frame body, and a gasket is provided on the upper part of one end of the bracket away from the frame body.

[0013] By adopting the above technical solution, there is a certain height difference between the upper part of the bracket and the upper material rack. When the upper material rack is lifted or pulled back, there will be no interference with the hinge, and the gasket makes up for the height difference between the bracket and the upper material rack. When the upper material rack is in a horizontal state, the upper material rack just abuts against the gasket. The bracket can provide support for the upper material rack and increase its load-bearing stability for carrying workpieces.

[0014] Furthermore, there are two support rods, which are respectively arranged at both ends of the upper material rack. The support rods can be gas springs or hydraulic rods.

[0015] By adopting the above technical solution, when the upper material rack is lifted, the support rods on both sides can be extended at the same time to support the upper material rack, making the upper material rack more stable when in the lifted state and avoiding the unbalanced force caused by supporting one side.

[0016] Furthermore, the traction part includes a traction frame and a traction ring, the traction frame is a V-shaped frame, and the traction ring is fixed to the tip of the traction frame.

[0017] By adopting the above technical solution, two hinges are generated between the traction part and the frame, so that the traction force can be evenly distributed on the frame.

[0018] Furthermore, a U-shaped tube is provided at the lower portion of the frame, and at least two U-shaped tubes are provided, and the U-shaped tubes and the frame form a through-opening structure.

[0019] By adopting the above technical solution, the through-port structure formed by the U-shaped tube and the frame can be used as a connection medium, or as a fork socket of a handling, loading and unloading or transportation equipment such as a forklift.

[0020] Furthermore, limit plates are provided on the upper material rack and the lower material rack.

[0021] By adopting the above technical solution, the limiting plate limits the workpiece on the upper material rack or the lower material rack, and even if the material rack is slightly offset during the process, it will not fall off the material rack.

[0022] Furthermore, a handle is provided at one end of the frame, and the handle is detachably connected to the frame.

[0023] By adopting the above technical solution, the material rack can be pushed or the direction of the material rack can be controlled by the handle.

[0024] Furthermore, a connecting piece is provided at one end of the frame body, the connecting piece and the traction part are respectively provided at two ends of the frame body, and a pin is provided on the connecting piece.

[0025] By adopting the above technical solution, two or more material racks can be connected through the cooperation of the connecting piece and another material rack traction part, and one traction device can move multiple material racks at the same time, with high work efficiency.

[0026] To sum up, the utility model includes at least one of the following beneficial technical effects: the two-layer material rack of the utility model, the upper material rack can be rotated along one side of the rack body, and can be relatively lifted or dropped to a horizontal position, so as to facilitate the removal of workpieces on the lower material rack; the double-layer material rack of the utility model can be used alone, or two or more can be used in combination with connecting parts and traction parts, and can be moved by handles, or external traction can be applied by the traction part, with diverse usage methods and strong functionality; the double-layer material rack of the utility model can be stably docked on a plane or a slope of a certain slope through the cooperation of universal wheels and ground brakes, and has strong safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the overall structure of this embodiment;

[0028] Figure 2 This is a structural diagram of the upper material rack of this embodiment in an open state;

[0029] Figure 3 This is a schematic diagram of the structure of the two-layer rack for placing workpieces in this embodiment;

[0030] Figure 4 It is a structural diagram of the traction unit of this embodiment.

[0031] In the figure, 01, workpiece; 1, frame; 11, floor brake; 12, universal wheel; 13, handle; 14, limit plate; 15, block; 16, bracket; 17, gasket; 18, U-shaped tube; 19, connector; 191, pin; 2, lower material rack; 3, upper material rack; 4, support rod; 5, traction part; 51, traction frame; 52, traction ring. DETAILED DESCRIPTION

[0032] The present invention will be described in further detail below with reference to the accompanying drawings.

[0033] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0034] Referring to the figure, a two-layer material rack disclosed in the present utility model includes: a frame body 1, a material rack and a traction part 5.

[0035] The bottom of the frame 1 is fixedly connected to a floor brake 11, and universal wheels 12 are fixedly connected to the four corners of the lower end of the frame 1. When the workpiece needs to be moved, the frame 1 is pushed, and the universal wheels 12 facilitate the movement of the frame 1 under the action of the thrust. The frame 1 can also be connected to a power device through the traction unit 5 to drag the workpiece to a predetermined location. When the material rack needs to be docked, whether on a flat ground or a slightly inclined surface, the universal wheels 12 can be fixed and the floor brake 11 can be activated to lock the material rack securely.

[0036] One end of the frame 1 is further provided with a handle 13, which is detachably connected to the frame 1. The handle 13 can be used to push the material rack or control the direction of the material rack.

[0037] The material rack includes a lower material rack 2 and an upper material rack 3. The lower material rack 2 is fixedly connected to the frame body 1, and one side of the upper material rack 3 is hinged to the frame body 1. At least one support rod 4 is provided between the upper material rack 3 and the frame body 1. When taking or putting down a workpiece on the material rack 2, the upper material rack 3 is gently lifted up, and the side of the upper material rack 3 hinged to the frame body 1 rotates along the hinge, and the other side moves away from the lower material rack 2. One end of the support rod 4 is fixedly connected to the frame body 1, and the other end is fixed to the upper material rack 3. The support rod 4 is extended to support the raised state of the upper material rack 3; when the upper material rack 3 needs to be used, the upper material rack 3 is pulled down so that the other side approaches the lower material rack 2. The support rod 4 retracts, the upper material rack 3 is in a horizontal state, and the workpiece can be placed on the upper material rack 3.

[0038] A limit plate 14 is provided on the upper material rack 3 and the lower material rack 2. The limit plate 14 limits the workpiece to the upper material rack 3 or the lower material rack 2, and even if the material rack is slightly offset during the process, the workpiece will not leave the material rack.

[0039] In this embodiment, two support rods 4 are provided, one at each end of the upper material rack 3. The support rods 4 may be gas springs or hydraulic rods. When the upper material rack 3 is raised, the support rods 4 on both sides can be extended simultaneously to support the upper material rack 3, making the upper material rack 3 more stable when raised and avoiding unbalanced force caused by supporting one side.

[0040] A stopper 15 is provided on the frame 1 to limit the displacement of the upper material rack 3 from a horizontal position toward the lower material rack 2. When the upper material rack 3 is shifted from a raised state to a horizontal state as needed, the lower portion of one side of the upper material rack 3 abuts against the upper portion of the stopper. At this time, one side of the upper material rack 3 rests on the stopper of the frame 1, while the other side abuts against the frame 1, thereby increasing the stability of the upper material rack 3.

[0041] The frame 1 is also provided with a bracket 16, which is fixed to the lower part of the abutment between the upper material rack 3 and the frame 1. A gasket 17 is provided on the upper part of the end of the bracket 16 away from the frame 1. There is a certain height difference between the upper part of the bracket 16 and the upper material rack 3. When the upper material rack 3 is lifted or pulled back, it will not interfere with the hinge. The gasket 17 makes up for the height difference between the bracket 16 and the upper material rack 3. When the upper material rack 3 is in a horizontal state, the upper material rack 3 just abuts against the gasket 17. The bracket 16 can provide support for the upper material rack 3 and increase its load-bearing stability when carrying workpieces.

[0042] The lower portion of the frame 1 is further provided with a U-shaped tube 18, at least two of which are provided, forming a through-hole structure with the frame 1. The through-hole structure formed by the U-shaped tube 18 and the frame 1 can serve as a connection medium or as a fork socket for handling, loading and unloading or transporting equipment such as a forklift.

[0043] The traction unit 5 is hinged to the frame 1 and includes a traction frame 51 and a traction ring 52. The traction frame 51 is a V-shaped frame, and the traction ring 52 is fixed to the tip of the traction frame 51. The traction ring 52 can be connected to the power equipment, and two hinges are formed between the traction unit 5 and the frame 1, so that the traction force can be evenly distributed on the frame 1.

[0044] In addition, a connecting member 19 is provided at one end of the frame 1. The connecting member 19 and the traction part 5 are respectively provided at both ends of the frame 1, and a pin 191 is provided on the connecting member 19. By cooperating with the connecting member 19 and the traction part 5 of another material rack, two or more material racks can be connected. One traction device can move multiple material racks at the same time, which is highly efficient.

[0045] When the lifting device 1 is lifted up, the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame 3 is lifted up, and the lifting frame

[0046] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0047] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0048] The above-described embodiments of the present invention do not limit the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A two-layer material rack, characterized in that: include: A frame (1), wherein the bottom of the frame (1) is fixedly connected to a floor brake (11), and the four corners of the lower end of the frame (1) are respectively fixedly connected to universal wheels (12); A material rack, the material rack comprising a lower material rack (2) and an upper material rack (3), the lower material rack (2) being fixedly connected to the frame body (1), one side of the upper material rack (3) being hinged to the frame body (1), and at least one support rod (4) being provided between the upper material rack (3) and the frame body (1); and a traction portion (5), wherein the traction portion (5) is hinged to the frame (1).

2. A two-layer material rack according to claim 1, characterized in that: A stopper (15) is provided on the frame body (1), and the stopper (15) limits the displacement of the upper material rack (3) from a horizontal position toward the lower material rack (2).

3. A two-layer material rack according to claim 1, characterized in that: The frame (1) is further provided with a bracket (16), which is fixed to the lower part of the joint between the upper material rack (3) and the frame (1), and a gasket (17) is provided on the upper part of one end of the bracket (16) away from the frame (1).

4. A two-layer material rack according to claim 1, characterized in that: There are two support rods (4), which are respectively arranged at the two ends of the upper material rack (3). The support rods (4) can be gas springs or hydraulic rods.

5. The two-layer material rack according to claim 1, characterized in that: The traction portion (5) comprises a traction frame (51) and a traction ring (52); the traction frame (51) is a V-shaped frame; and the traction ring (52) is fixed to the tip of the traction frame (51).

6. A two-layer material rack according to claim 1, characterized in that: A U-shaped tube (18) is further provided at the lower portion of the frame (1), at least two U-shaped tubes (18) are provided, and the U-shaped tubes (18) and the frame (1) form a through-opening structure.

7. The two-layer material rack according to claim 1, characterized in that: Limiting plates (14) are provided on the upper material rack (3) and the lower material rack (2).

8. The two-layer material rack according to claim 1, characterized in that: One end of the frame (1) is further provided with a handle (13), and the handle (13) is detachably connected to the frame (1).

9. The two-layer material rack according to claim 1, characterized in that: One end of the frame (1) is further provided with a connecting piece (19), the connecting piece (19) and the traction part (5) are respectively provided at the two ends of the frame (1), and a pin shaft (191) is provided on the connecting piece (19).