Packaging mold and packaging equipment
By simplifying the structure of packaging molds and equipment, the complex assembly of suspended electromagnet casting molds is solved, and the efficient manufacturing and good packaging effect of suspended electromagnets are achieved, and the manufacturing efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202422376645.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing suspended electromagnet casting mold has complex structures and is inconvenient to assemble and disassemble, which affects manufacturing efficiency and yield.
A simplified structure packaging mold is designed, including a box, cover plate, injection and exhaust connection, heating structure and hoisting mechanism to ensure that heat is transferred to the cavity in a timely manner, and the curing of the packaging material is controlled through vacuum generation equipment, so that the hoisting mechanism is used to facilitate mold release.
The manufacturing efficiency and yield of suspended electromagnets are improved, ensuring rapid curing and efficient packaging of packaging materials, reducing defects and improving product quality.
Smart Images

Figure CN223199376U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a packaging mold and packaging equipment. Background Art
[0002] With the continuous development of urban rail transit technology, medium- and low-speed maglev trains are gaining widespread attention as an advanced, economical, and environmentally friendly mode of transportation. These trains offer advantages such as low noise, minimal vibration, zero pollution, a small turning radius, and strong gradeability, making them particularly suitable for short-distance transportation within cities.
[0003] The levitation electromagnet is a core component in the technical system of medium- and low-speed maglev trains, and its performance directly impacts the stability and efficiency of train operation. Traditionally, the levitation electromagnet is encapsulated using resin or insulating polymer materials to achieve good insulation performance and extend the electromagnet's service life in harsh environments. However, existing electromagnet casting molds suffer from complex structures, difficult assembly and disassembly, and numerous casting defects, severely impacting manufacturing efficiency and yield.
[0004] To address these issues, this patent proposes a casting mold for levitation electromagnets used in medium- and low-speed maglev trains. This mold utilizes a simplified structural design, reducing the complexity of assembly and disassembly, and improving the manufacturing efficiency and yield rate of the cast product. Utility Model Content
[0005] The purpose of the utility model is to provide a packaging mold and packaging equipment.
[0006] The utility model is achieved through the following technical solutions:
[0007] A packaging mold comprises a box body and a cover plate, wherein the cover plate is arranged above the box body;
[0008] A cavity for accommodating the inner core is downwardly opened on the top surface of the box body; an injection connector and an exhaust connector are connected to the side surface of the box body, and one end of each of the injection connector and the exhaust connector can be connected to the cavity, the other end of the injection connector is connected to the injection equipment, and the other end of the exhaust connector is connected to the vacuum generating equipment;
[0009] A plurality of connecting plates are provided on the outer side of the box body, and the connecting plates are respectively attached to one side of the box body. At least some of the connecting plates are provided with a plurality of installation cavities, and the installation cavities can be used to install the heating structure.
[0010] Preferably, at least five connecting plates are provided on the outside of the box body, namely a first mounting plate provided above the box body, a second mounting plate provided in front of the box body, a third mounting plate provided behind the box body, a fourth mounting plate provided on the left side of the box body and a fifth mounting plate provided on the right side of the box body; a plurality of mounting cavities are provided on the first mounting plate, the second mounting plate, the third mounting plate, the fourth mounting plate and the fifth mounting plate.
[0011] Preferably, a sixth mounting plate is provided below the box body.
[0012] Preferably, the sixth mounting plate is provided with a plurality of mounting cavities.
[0013] Preferably, at least a portion of the installation cavity is used to install a heating structure.
[0014] Preferably, it further comprises a lifting mechanism, which is arranged below the box body; the lifting mechanism comprises a lifting rod, and a section of the lifting rod extends into the mold cavity.
[0015] Preferably, the cover plate includes a main plate, a first positioning plate and a second positioning plate, and the first positioning plate and the second positioning plate constitute positioning holes for positioning the inner core.
[0016] A packaging device is also provided, comprising the above-mentioned packaging mold.
[0017] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0018] The packaging mold and packaging equipment of the present invention have a simple structure and are easy to use. By installing the heating structure on a connecting plate attached to the box body, it is ensured that heat can be transferred to the cavity in a timely manner, thereby optimizing the curing effect of the packaging material in the cavity, increasing the curing speed of the packaging material, efficiently packaging the product, and ensuring a good yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model with an inner core;
[0022] Figure 4 This is a schematic diagram of the explosion structure of the utility model;
[0023] Figure 5 This is a structural diagram of one embodiment of the present invention. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific embodiments. However, it should be understood that the drawings are for illustrative purposes only and are not to be construed as limiting this patent. To better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the dimensions of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the drawings. The positional relationships described in the drawings are for illustrative purposes only and are not to be construed as limiting this patent.
[0025] Unless otherwise specified, the technical features of the injection equipment, vacuum generating equipment, etc. described in this utility model (constituent units / elements of this utility model) are obtained from conventional commercial channels or manufactured by conventional methods. Their specific structures, working principles, and possible control methods and spatial layout methods can be selected conventionally in the field and should not be regarded as the innovative points of this utility model. For those skilled in the art, it is understandable that this utility model patent will not be further elaborated.
[0026] Example 1:
[0027] like Figures 1 to 4 As shown, the utility model provides a packaging mold, comprising a box body 1 and a cover plate 2, wherein the cover plate 2 is arranged on top of the box body 1;
[0028] A cavity 11 for accommodating the inner core is formed downwardly on the top surface of the box body 1; an injection connector 3 and an exhaust connector 4 are connected to the side surface of the box body 1, and one end of the injection connector 3 and the exhaust connector 4 can be connected to the cavity 11, the other end of the injection connector 3 is connected to the injection equipment, and the other end of the exhaust connector 4 is connected to the vacuum generating equipment;
[0029] The injection device is used to inject packaging material into the cavity 11. In this embodiment, the packaging material is epoxy resin. In other embodiments, the packaging material may also be other resin materials or modified resin materials.
[0030] The vacuum generating device is used to extract the air in the cavity 11, so that the cavity 11 is in a state close to vacuum, so that the packaging material can fill the gap between the cavity 11 and the inner core, ensuring a better packaging effect; in this embodiment, the vacuum generating device can be a vacuum pump, and in other embodiments, the vacuum generating device can also be an exhaust fan, etc.
[0031] Among them, the injection connection part 3 needs to be set on the side of the box body 1 near the bottom, and the exhaust connection part 4 needs to be set on the side of the box body 1 near the top; the injection connection part 3 and the exhaust connection part 4 can be set on the same side or on different sides; in this embodiment, the injection connection part 3 is set on the left side of the box body 1 near the bottom, and the exhaust connection part 4 is set on the right side of the box body 1 near the top.
[0032] A plurality of connecting plates are provided on the outside of the box body 1 , and the connecting plates are respectively attached to one side of the box body 1 . At least some of the connecting plates are provided with a plurality of mounting cavities 5 , and the mounting cavities 5 can be used to install the heating structure 6 .
[0033] By installing the heating structure on the connecting plate attached to the box body 1, it is ensured that heat can be transferred to the cavity 11 in time, the curing effect of the packaging material in the cavity 11 is optimized, the curing speed of the packaging material is increased, the product is packaged efficiently, and a good yield is guaranteed.
[0034] Furthermore, it also includes a lifting mechanism 9, which is arranged below the box body 1; the lifting mechanism 9 includes a lifting rod 91, and a section of the lifting rod 91 extends into the mold cavity 11.
[0035] The lifting mechanism 9 is used to lift the product after packaging is completed to facilitate demoulding of the product.
[0036] Preferably, the cover plate 2 includes a main body 21 , a first positioning plate 22 and a second positioning plate 23 , and the first positioning plate 22 and the second positioning plate 23 constitute positioning holes 24 for positioning the inner core.
[0037] The positioning hole 24 formed by the cooperation of the first positioning plate 22 and the second positioning plate 23 limits the position of the inner core in the cavity 11, without the need for manual adjustment, thereby ensuring a better packaging effect and improving the packaging efficiency.
[0038] In another embodiment, at least five connecting plates are provided on the outside of the box body 1, namely a first mounting plate 71 provided above the box body 1, a second mounting plate 72 provided in front of the box body 1, a third mounting plate 73 provided behind the box body 1, a fourth mounting plate 74 provided on the left side of the box body 1 and a fifth mounting plate 75 provided on the right side of the box body 1; a plurality of mounting cavities 5 are provided on the first mounting plate 71, the second mounting plate 72, the third mounting plate 73, the fourth mounting plate 74 and the fifth mounting plate 75.
[0039] The top, front, back, left and right sides of the box body 1 are heated by the first mounting plate 71, the second mounting plate 72, the third mounting plate 73, the fourth mounting plate 74 and the fifth mounting plate 75 to ensure that heat can be transferred to the cavity 11 from five directions in a timely manner, optimize the curing effect of the packaging material in the cavity 11, increase the curing speed of the packaging material, efficiently package the product, and ensure a good yield rate.
[0040] Furthermore, at least a portion of the installation cavity 5 is used to install a heating structure 6 ; in this embodiment, a heating structure 6 is provided in each installation cavity 5 .
[0041] In this embodiment, the heating structure is a PTC heating element. In other embodiments, the heating structure may also be other structures that can generate heat.
[0042] All heating structures 6 are connected to the controller, and the temperature of the heating structure 6 is set by the controller to form a temperature gradient on the box body 1, which is convenient for controlling the curing sequence of the packaging material in the cavity 11, avoiding the occurrence of material shortages, flow marks, etc. that lead to unqualified products, and ensuring a better packaging effect.
[0043] Furthermore, a plurality of temperature sensors are provided on the box body 1 for measuring the temperature at different positions on the basic box body 1 , so as to facilitate the controller to control the heating structure 6 .
[0044] like Figure 5 As shown, in yet another embodiment, a sixth mounting plate 76 is provided below the box body 1 .
[0045] Furthermore, a plurality of mounting cavities 5 are formed on the sixth mounting plate 76. One of two adjacent mounting cavities 5 is used to mount the heating structure 6, and the other is used to mount the first thermal insulation structure 8.
[0046] The bottom and left and right sides of the box body 1 can also be heated to ensure that the packaging material at the bottom of the cavity 11 is solidified first, ensuring that the bottom of the product has a better packaging effect.
[0047] A lifting structure 9 needs to be installed at the bottom of the box 1, so a heating structure is generally not set at the bottom of the box 1. However, during the packaging process, material shortages are likely to occur at the bottom. After adding a sixth mounting plate 76 with a heating structure 6 to the bottom of the box 1, the material shortages at the bottom of the product after packaging are greatly reduced, resulting in a higher yield rate.
[0048] Example 2:
[0049] The utility model provides a packaging device, which comprises a packaging mold.
[0050] According to the description and drawings of the present invention, those skilled in the art can easily manufacture or use the packaging mold of the present invention, and can produce the positive effects described in the present invention.
[0051] Unless otherwise specified, in this utility model, if there are terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicating orientation or positional relationships, they are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the orientation or positional relationships in this utility model are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, they can understand the specific meanings of the above terms in conjunction with the accompanying drawings and according to specific circumstances.
[0052] Unless otherwise specified or limited, the terms "disposed," "connected," and "connected" in this utility model should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediary, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0053] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention falls within the scope of protection of the present invention.
Claims
1. A packaging mold, characterized in that: It comprises a box body (1) and a cover plate (2), wherein the cover plate (2) is arranged above the box body (1); A cavity (11) for accommodating an inner core is provided downwardly on the top surface of the box body (1); an injection connector (3) and an exhaust connector (4) are connected to the side surface of the box body (1), and one end of each of the injection connector (3) and the exhaust connector (4) can be connected to the cavity (11), the other end of the injection connector (3) is connected to an injection device, and the other end of the exhaust connector (4) is connected to a vacuum generating device; A plurality of connecting plates are provided on the outside of the box body (1), and the connecting plates are respectively attached to one side of the box body (1). At least some of the connecting plates are provided with a plurality of mounting cavities (5), and the mounting cavities (5) can be used to mount a heating structure (6).
2. The packaging mold according to claim 1, wherein: At least five connecting plates are provided on the outer side of the box body (1), namely a first mounting plate (71) provided above the box body (1), a second mounting plate (72) provided in front of the box body (1), a third mounting plate (73) provided behind the box body (1), a fourth mounting plate (74) provided on the left side of the box body (1), and a fifth mounting plate (75) provided on the right side of the box body (1); a plurality of mounting cavities (5) are provided on the first mounting plate (71), the second mounting plate (72), the third mounting plate (73), the fourth mounting plate (74), and the fifth mounting plate (75).
3. The packaging mold according to claim 2, wherein: A sixth mounting plate (76) is provided below the box body (1).
4. The packaging mold according to claim 3, wherein: A plurality of mounting cavities (5) are provided on the sixth mounting plate (76).
5. The packaging mold according to claim 2 or 4, characterized in that: At least a portion of the installation cavity (5) is used for installing a heating structure (6).
6. The packaging mold according to claim 1, wherein: It also includes a lifting mechanism (9), which is arranged below the box body (1); the lifting mechanism (9) includes a lifting rod (91), and a section of the lifting rod (91) extends into the mold cavity (11).
7. The packaging mold according to claim 1, wherein: The cover plate (2) comprises a main body (21), a first positioning plate (22) and a second positioning plate (23), wherein the first positioning plate (22) and the second positioning plate (23) form a positioning hole (24) for positioning the inner core.
8. A packaging device, characterized in that: The packaging mold comprises the packaging mold according to any one of claims 1 to 7.