A conveying and turning mechanism for photovoltaic panel processing

Abstract

The present invention belongs to the technical field of photovoltaic panel processing equipment, and specifically discloses a conveying and flipping mechanism for photovoltaic panel processing, comprising a base, wherein two symmetrically distributed conveying mechanisms are arranged on the top of the base; by arranging the flipping mechanism, gas can be injected into the interior of the airbag through the gas injection equipment to inflate the airbag and clamp the photovoltaic panel, and since the airbag is filled with gas, damage to the photovoltaic panel caused by excessive squeezing can be avoided, and the airbag can fill the gap between the photovoltaic panel and the placement rack, thereby reducing damage to the photovoltaic panel caused by collision during the flipping process, and when the first connecting tube is connected to the through groove, the gas inside the airbag can be gradually discharged through the first connecting tube and the through groove under the action of the airbag's own elastic force and the gravity of the photovoltaic panel, thereby facilitating the conveying mechanism on the other side to convey it out of the inner side of the placement rack.

Description

Technical Field

[0001] The invention belongs to the technical field of photovoltaic panel processing equipment, and specifically discloses a conveying and turning mechanism for photovoltaic panel processing. Background Art

[0002] Photovoltaic panels are an indispensable photovoltaic component. During their production, conveying mechanisms are required to transport them to different processing areas. Currently, some photovoltaic panels require double-sided processing, so a flipping mechanism is required to flip the panels over. After processing one side of the panel, the panels are flipped over for processing the other side. However, to facilitate the placement of the panels, the current flipping mechanism usually has a larger placement area than the thickness of the panels. This can easily cause the panels to be bumped and damaged during the flipping process, affecting product quality. Summary of the Invention

[0003] In view of this, the purpose of the present invention is to propose a conveying and turning mechanism for photovoltaic panel processing to solve the problem that the turning mechanism in the prior art easily causes the photovoltaic panels to be bumped and damaged during the turning process, affecting product quality.

[0004] To achieve the above objectives, the present invention provides a conveying and turning mechanism for photovoltaic panel processing, comprising a base, two symmetrically distributed transmission mechanisms being provided on the top of the base, two mounting plates being fixedly connected to the top of the base and located between the two transmission mechanisms, a rotating shaft being rotatably connected between the two mounting plates, a turning mechanism being provided on the surface of the rotating shaft, an exhaust pipe and an injection pipe being provided on the surface of one side of the mounting plate, the exhaust pipe being used for connecting to an exhaust device, and the injection pipe being used for connecting to an injection device;

[0005] Among them, the flipping mechanism includes several groups of placement racks distributed in a ring shape on the surface of the rotating shaft, the number of placement racks in each group is four, the cross-sectional shape of the placement rack is "U"-shaped, two airbags are embedded and installed on the inner side of the placement rack, and a buffer plate is fixedly connected to the inner side of the placement rack, and the buffer plate is a sponge material component.

[0006] In the above technical solution, preferably, the surface of each group of the placement racks is fixedly connected to two symmetrically distributed first connecting shells, the surface of the first connecting shells is connected to evenly distributed first conduits, the other end of the first conduit is connected to the adjacent airbag, and both ends of the first connecting shells are connected to the first connecting tube.

[0007] In the above technical solution, preferably, a suction cup is embedded in the surface of the airbag, a hose connected to the suction cup is provided inside the airbag, two symmetrically distributed connecting cavities are provided inside the placement rack, and the other end of the hose is connected to the connecting cavity.

[0008] In the above technical solution, preferably, the surface of each group of the placement racks is fixedly connected to two symmetrically distributed second connecting shells, the surface of the second connecting shells is connected to evenly distributed second conduits, the other end of the second conduit is connected to the adjacent connecting cavity, and both ends of the second connecting shells are connected to second connecting pipes.

[0009] In the above technical solution, preferably, a first slide groove and a second slide groove are provided on opposite sides of the two mounting plates, the inner diameter of the first slide groove is smaller than the inner diameter of the second slide groove, and two through grooves are provided on the surface of the mounting plate, which are respectively connected to the first slide groove and the second slide groove.

[0010] In the above technical solution, preferably, the inner walls of the first chute and the second chute are fixedly connected with two symmetrically distributed dividing blocks, and a gas injection area is formed between one side of the two dividing blocks located inside the first chute and the first chute, and a gas extraction area is formed between one side of the two dividing blocks located inside the second chute and the inside of the second chute, the gas extraction pipe is connected to the gas extraction area, and the gas injection pipe is connected to the gas injection area.

[0011] In the above technical solution, preferably, the first slide groove is internally slidably connected to a first connecting ring, the second slide groove is internally slidably connected to a second connecting ring, the other end of the first connecting tube passes through the adjacent first connecting ring and is connected to the first slide groove, and the other end of the second connecting tube passes through the adjacent second connecting ring and is connected to the second slide groove.

[0012] In the above technical solution, preferably, a motor is provided on the surface of the mounting plate on one side, the output shaft of the motor is transmission-connected to the second gear, the surface of the second gear is meshingly connected to the first gear, and the inner side of the first gear is fixedly connected to the surface of the rotating shaft.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By setting up a flipping mechanism, gas can be injected into the interior of the airbag through the gas injection equipment to inflate the airbag and clamp the photovoltaic panel. Since there is gas inside the airbag, damage to the photovoltaic panel caused by excessive squeezing can be avoided. The airbag can fill the gap between the photovoltaic panel and the placement rack, so as to reduce the damage to the photovoltaic panel caused by bumps during the flipping process. When the first connecting tube is connected to the through groove, the gas inside the airbag can be gradually discharged through the first connecting tube and the through groove under the action of the airbag's own elastic force and the gravity of the photovoltaic panel, thereby facilitating the transmission mechanism on the other side to transport it out of the inner side of the placement rack.

[0015] By setting up a flipping mechanism, when the second connecting tube is connected to the exhaust area, air can be exhausted from the inside of the connecting cavity through the second conduit, so that the suction cup generates suction under the action of the hose to enhance the limiting effect on the photovoltaic panel, thereby avoiding position displacement of the photovoltaic panel during the flipping process. When the second connecting tube moves and connects with the through groove, it can be connected with the outside world to destroy the negative pressure environment formed inside the connecting cavity, so that the suction cup can stop adsorbing the photovoltaic panel, so that the subsequent transmission mechanism can transport it out of the inside of the placement rack. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the connection between the turning mechanism and the mounting plate of the present invention;

[0018] Figure 3 This is a schematic diagram of the connection between the turning mechanism and the rotating shaft of the present invention;

[0019] Figure 4 Schematic diagram of the separation of the first connecting ring, the second connecting ring and the mounting plate of the present invention;

[0020] Figure 5 Schematic diagram of the distribution of the first chute, the second chute and the through groove of the present invention;

[0021] Figure 6 Schematic diagram of the distribution of the first connecting shell, the second connecting shell and the placement rack of the present invention;

[0022] Figure 7 for Figure 6 A magnified view of center.

[0023] In the figure: 1. base; 2. transmission mechanism; 3. mounting plate; 301. exhaust pipe; 302. gas injection pipe; 4. flip mechanism; 401. first connecting ring; 402. second connecting ring; 403. first slide groove; 404. through groove; 405. second slide groove; 406. first connecting shell; 407. placement rack; 408. air bag; 409. buffer plate; 410. first conduit; 411. second connecting shell; 412. first connecting pipe; 413. second connecting pipe; 414. hose; 415. connecting cavity; 416. suction cup; 417. second conduit; 418. partition block; 5. motor; 501. first gear; 502. second gear; 503. rotating shaft. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] like Figure 1-Figure 7 The photovoltaic panel processing conveying and turning mechanism shown in FIG. 1 includes a base 1, with two symmetrically distributed transmission mechanisms 2 disposed on the top of the base 1. Two mounting plates 3 are fixedly connected to the top of the base 1 and are located between the two transmission mechanisms 2. A rotating shaft 503 is rotatably connected between the two mounting plates 3. A turning mechanism 4 is disposed on the surface of the rotating shaft 503. An exhaust pipe 301 and an injection pipe 302 are disposed on the surface of one mounting plate 3. The exhaust pipe 301 is used for connecting to the exhaust equipment, and the injection pipe 302 is used for connecting to the injection equipment.

[0027] Among them, the flipping mechanism 4 includes several groups of placement racks 407 distributed in a ring shape on the surface of the rotating shaft 503, and each group of placement racks 407 has four placement racks. The cross-sectional shape of the placement rack 407 is "U"-shaped. Two airbags 408 are embedded and installed on the inner side of the placement rack 407. The inner side of the placement rack 407 is fixedly connected to a buffer plate 409, which is a sponge material component.

[0028] By rotating the shaft 503, the placement rack 407 can be driven to rotate, and the transmission mechanism 2 can transport the photovoltaic panel to the inner side of the "U"-shaped placement rack 407, and drive it to flip 180° under the rotation of the shaft 503 to achieve the flipping effect of the photovoltaic panel. In the process of transporting to the inner side of the photovoltaic panel, the setting of the buffer plate 409 of the sponge material component can prevent the photovoltaic panel from being damaged by collision with the inner side of the placement rack 407. The air bag 408 is injected with gas through the gas injection equipment to inflate the air bag 408, and the photovoltaic panel can be clamped. Since the air bag 408 contains gas, it can avoid damage to the photovoltaic panel caused by excessive squeezing, and the air bag 408 can fill the gap between the photovoltaic panel and the placement rack 407, so as to reduce the damage to the photovoltaic panel caused by collision during the flipping process.

[0029] Specifically, the air extraction equipment and the air injection equipment are both relatively common technical means in existing technical applications. The air extraction equipment can be a vacuum generator, and the air injection equipment can be an air pump, which will not be described in detail here.

[0030] like Figure 1-Figure 7 As shown, the surface of each group of placement racks 407 is fixedly connected to two symmetrically distributed first connecting shells 406, the surface of the first connecting shells 406 is connected to evenly distributed first conduits 410, the other end of the first conduit 410 is connected to the adjacent airbag 408, and both ends of the first connecting shells 406 are connected to the first connecting tube 412.

[0031] A suction cup 416 is embedded in the surface of the airbag 408, and a hose 414 connected to the suction cup 416 is provided inside the airbag 408. Two symmetrically distributed connecting cavities 415 are provided inside the placement rack 407, and the other end of the hose 414 is connected to the connecting cavity 415.

[0032] The surface of each group of placement racks 407 is fixedly connected to two symmetrically distributed second connecting shells 411, and the surface of the second connecting shells 411 is connected to evenly distributed second conduits 417. The other end of the second conduit 417 is connected to the adjacent connecting cavity 415, and both ends of the second connecting shells 411 are connected to second connecting pipes 413.

[0033] A first slide groove 403 and a second slide groove 405 are provided on opposite sides of the two mounting plates 3. The inner diameter of the first slide groove 403 is smaller than the inner diameter of the second slide groove 405. Two through grooves 404 are provided on the surface of the mounting plate 3 and are respectively connected to the first slide groove 403 and the second slide groove 405.

[0034] The inner walls of the first slide groove 403 and the second slide groove 405 are fixedly connected with two symmetrically distributed dividing blocks 418. A gas injection area is formed between one side of the two dividing blocks 418 located inside the first slide groove 403 and the first slide groove 403. A gas extraction area is formed between one side of the two dividing blocks 418 located inside the second slide groove 405 and the interior of the second slide groove 405. The gas extraction pipe 301 is connected to the gas extraction area, and the gas injection pipe 302 is connected to the gas injection area.

[0035] The first connecting ring 401 is slidably connected to the inside of the first slide groove 403, and the second connecting ring 402 is slidably connected to the inside of the second slide groove 405. The other end of the first connecting tube 412 passes through the adjacent first connecting ring 401 and is connected to the first slide groove 403. The other end of the second connecting tube 413 passes through the adjacent second connecting ring 402 and is connected to the second slide groove 405.

[0036] The gas injection device can inject gas into the interior of the gas injection area under the action of the gas injection pipe 302. When the first connecting pipe 412 is connected to the gas injection area under the rotation of the first connecting ring 401, the injected gas can be injected into the interior of the first connecting shell 406 through the first connecting pipe 412, and injected into the interior of the air bag 408 connected thereto through the first conduit 410, so that the air bag 408 swells. The swelling of the air bag 408 is gradual, which makes it possible for the air bag 408 to not affect the normal operation of the photovoltaic panel when the photovoltaic panel enters the inner side of the placement rack 407. It can often enter and can gradually swell up during the rotation process to enhance the limiting effect, thereby preventing the possibility of falling off during rotation and reducing damage caused by bumps. When the first connecting tube 412 is connected to the opening of the through groove 404 under the rotation of the first connecting ring 401, the gas inside the airbag 408 can be gradually discharged through the first connecting tube 412 and the through groove 404 under the action of the airbag's own elastic force and the gravity of the photovoltaic panel, thereby facilitating the transmission mechanism 2 on the other side to transport it out of the inner side of the placement rack 407.

[0037] The vacuum equipment can vacuum the interior of the vacuum zone under the action of the vacuum pipe 301. When the second connecting pipe 413 is connected to the vacuum zone under the rotation of the second connecting ring 402, the interior of the connecting cavity 415 can be vacuumed through the second conduit 417, so that the suction cup 416 generates suction under the action of the hose 414 to enhance the limiting effect on the photovoltaic panel, thereby avoiding position displacement of the photovoltaic panel during the flipping process. When the second connecting pipe 413 moves to the connection point with the through groove 404, it can be connected with the outside world to destroy the negative pressure environment formed inside the connecting cavity 415, so that the suction cup 416 can stop adsorbing the photovoltaic panel, so that the subsequent transmission mechanism 2 can transport it out of the inner side of the placement rack 407.

[0038] like Figure 1-Figure 7As shown, a motor 5 is provided on the surface of a mounting plate 3 on one side, the output shaft of the motor 5 is transmission-connected to a second gear 502 , the surface of the second gear 502 is meshedly connected to the first gear 501 , and the inner side of the second gear 501 is fixedly connected to the surface of the rotating shaft 503 .

[0039] By starting the motor 5, the second gear 502 can be driven to rotate, thereby driving the first gear 501 meshing therewith to rotate, and further driving the rotating shaft 503 to drive the turning mechanism 4 to rotate to realize the turning operation of the photovoltaic panel.

[0040] Working principle: The transmission mechanism 2 can transport the photovoltaic panel to the inner side of the "U"-shaped placement rack 407, and drive it to flip 180° under the rotation of the rotating shaft 503 to achieve the flipping effect of the photovoltaic panel. In the process of transporting to the inner side of the photovoltaic panel, the setting of the buffer plate 409 of the sponge material component can prevent the photovoltaic panel from being damaged by collision with the inner side of the placement rack 407. The air bag 408 is injected with gas through the gas injection equipment to inflate the air bag 408, which can clamp the photovoltaic panel. Since the air bag 408 contains gas, it can avoid damage to the photovoltaic panel caused by excessive squeezing. The air bag 408 can fill the gap between the photovoltaic panel and the placement rack 407, so as to reduce the damage to the photovoltaic panel caused by collision during the flipping process. During the flipping process, the vacuum equipment can vacuum the interior of the vacuum zone under the action of the vacuum pipe 301. When the second connecting pipe 413 is connected to the vacuum zone under the rotation of the second connecting ring 402, the interior of the connecting cavity 415 can be vacuumed through the second conduit 417, so that under the action of the hose 414, the suction cup 416 generates suction to enhance the limiting effect on the photovoltaic panel, thereby avoiding position displacement of the photovoltaic panel during the flipping process. When the second connecting pipe 413 moves to the connection with the through groove 404, it can be connected to the outside world at this time, thereby destroying the negative pressure environment formed inside the connecting cavity 415, so that the suction cup 416 can stop adsorbing the photovoltaic panel, so that the subsequent transmission mechanism 2 can transport it out of the inner side of the placement rack 407.

[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel processing conveying and turning mechanism, comprising a base, characterized in that: The top of the base is provided with two symmetrically distributed transmission mechanisms, the top of the base is fixedly connected with two mounting plates located between the two transmission mechanisms, a rotating shaft is rotatably connected between the two mounting plates, a flip mechanism is provided on the surface of the rotating shaft, and an exhaust pipe and an injection pipe are provided on the surface of one side of the mounting plate. The exhaust pipe is used for connecting the exhaust equipment, and the injection pipe is used for connecting the injection equipment. The flip mechanism includes several groups of placement racks distributed in a ring shape on the surface of the rotating shaft. Each group of placement racks has four placement racks. The cross-section of the placement racks is "U"-shaped. Two airbags are embedded in the inner side of the placement racks. The inner side of the placement racks is fixedly connected to a buffer plate made of sponge material. Two symmetrically distributed first connecting shells are fixedly connected to the surface of each set of placement racks. The surfaces of the first connecting shells are connected to evenly distributed first conduits. The other ends of the first conduits are connected to adjacent airbags. Both ends of the first connecting shells are connected to first connecting pipes. A first chute and a second chute are formed on opposite sides of the two mounting plates. The inner diameter of the first chute is smaller than the inner diameter of the second chute. Two through grooves are formed on the surface of the mounting plates and are respectively connected to the first chute and the second chute. Two symmetrically distributed partition blocks are fixedly connected to the inner walls of the first chute and the second chute. An air injection area is formed between one side of the two partition blocks located inside the first chute and the first chute. An air extraction area is formed between one side of the two partition blocks located inside the second chute and the interior of the second chute. The air extraction pipe is connected to the air extraction area, and the air injection pipe is connected to the air injection area. A first connecting ring is slidably connected inside the first chute, and the other end of the first connecting pipe passes through the adjacent first connecting ring and is connected to the first chute.

2. A photovoltaic panel processing conveying and turning mechanism according to claim 1, characterized in that: A suction cup is embedded in the surface of the airbag, a hose connected to the suction cup is provided inside the airbag, two symmetrically distributed connecting cavities are provided inside the placement rack, and the other end of the hose is connected to the connecting cavity.

3. A photovoltaic panel processing conveying and turning mechanism according to claim 2, characterized in that: The surface of each group of the placement racks is fixedly connected to two symmetrically distributed second connecting shells, the surface of the second connecting shells is connected to evenly distributed second conduits, the other end of the second conduit is connected to the adjacent connecting cavity, and both ends of the second connecting shells are connected to second connecting pipes.

4. A photovoltaic panel processing conveying and turning mechanism according to claim 3, characterized in that: A second connecting ring is slidably connected inside the second chute, and the other end of the second connecting pipe passes through the adjacent second connecting ring and is connected to the second chute.

5. The photovoltaic panel processing conveying and turning mechanism according to claim 1, characterized in that: A motor is provided on the surface of the mounting plate on one side, the output shaft of the motor is transmission-connected to a second gear, the surface of the second gear is meshedly connected to a first gear, and the inner side of the first gear is fixedly connected to the surface of the rotating shaft.

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