PCB carrying disc material taking clamping jaw mechanism
By designing the PCB on-board disc material picking jaw mechanism, combined with visually guided positioning and vacuum suction cups, the random gap problem of PCB on-board disc is solved, unmanned automatic material picking is realized, labor costs and misplaced risks, and production efficiency is improved.
Patent Information
- Application Number
- CN202421829496.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the random gap of the PCB onboard disc leads to difficulty in grasping mechanical fixed positions, high labor costs and risk of misplacement, the jaw mechanism does not have adaptability, and the unmanned automatic material collection cannot be achieved.
A PCB on-board disc material pick-up jaw mechanism is designed, combining a visual guide positioning device and a vacuum suction cup to grasp the PCB board and the disk through the sliding cylinder and the arch frame. The clamps and actuators are used for precise positioning to reduce manual intervention.
It realizes unmanned automatic material collection, reduces labor intensity, avoids the risk of misplaced and damage to products, and improves production efficiency and the practicality of the device.
Smart Images

Figure CN223201077U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of clamp technology, and specifically to a PCB board tray material picking clamp mechanism. Background Art
[0002] A PCB tray is a device used to hold and support printed circuit boards (PCBs). PCB retrieving refers to the process of removing the required components from the tray or box where they are stored and then accurately placing them on the PCB during the electronics manufacturing process.
[0003] The existing technology cannot achieve mechanical fixed-position grabbing due to the large random gap between the material box and the carrier. The existing method uses manual labor to remove the materials from the carrier of the material box. The disadvantages are high labor costs and the risk of misplacement.
[0004] On the basis of this existing technology, the carrier boards on which the PCB workpieces are placed are regularly stacked to achieve mechanical fixed position grabbing of the PCB boards. However, since the clamping mechanism is not adaptable to the PCB carrier boards, manual intervention is still required for semi-automation. In view of the problem that the above-mentioned clamping mechanism requires precise PCB carrier board position and is not suitable for the carrier boards, a PCB board carrier tray material picking clamping mechanism is proposed to solve the problem. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the present application provides a PCB board tray material picking clamp mechanism, which has the advantages of being able to automatically pick up materials and stack the trays without human intervention, and can locate and grasp without precise positioning.
[0006] To achieve the above objectives, the present application provides the following technical solutions: a PCB board tray material removal clamping mechanism, comprising a mounting frame, a flange tube is fixedly mounted on the top of the mounting frame, and a clamping structure is provided on the bottom of the mounting frame;
[0007] The clamping mechanism includes a claw provided at the bottom of the mounting frame and an actuator for pushing the claw, a traction block is fixedly installed on the top of the claw, and a swing block is movably connected to the power end of the actuator;
[0008] A visual guidance positioning device is also provided on the front of the mounting frame, and a vacuum suction cup is also provided on the side wall of the mounting frame.
[0009] Furthermore, a mounting rod is provided at the bottom of the mounting frame, wherein the mounting rod includes two upper and lower rods, one of which is fixedly mounted relative to the mounting frame, and the other is detachably plugged into the mounting frame.
[0010] Furthermore, an extension claw is connected below the latch claw, and a connecting plate for sliding extension is fixedly mounted on opposite side surfaces of the extension claw and the latch claw.
[0011] Furthermore, a trapezoidal groove is provided on the inner side wall of the extending claw.
[0012] Furthermore, a through hole is formed on the connecting plate, and the mounting rod is inserted into the through hole.
[0013] Furthermore, a slide cylinder is fixedly mounted on the side wall of the mounting frame, an arch frame is fixedly mounted on the power end of the slide cylinder, and vacuum suction cups are fixedly mounted on both ends of the arch frame by bolts.
[0014] Furthermore, a vacuum suction cup electronic pressure regulator connected to the vacuum suction cup is also installed on the mounting frame, and a sensor is also provided on the front of the mounting frame, and the sensor is specifically a position status monitoring sensor.
[0015] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0016] The PCB tray picking claw mechanism is equipped with both claws and vacuum suction cups on a mounting frame, and a visual guidance positioning device is provided to guide and position the mounting frame relative to the PCB board, thereby being able to adapt to the random gaps between the material box and the tray. At the same time, the vacuum suction cups are installed by providing a slide cylinder and an arch frame, so that the PCB board and the PCB tray can be grasped, thereby improving the practicality of the device, realizing unmanned production operations, reducing labor intensity and burden, and avoiding misplacement and damage to products. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a rear view of the overall structure of this application;
[0018] Figure 2 This is a side view of the overall structure of this application;
[0019] Figure 3 A three-dimensional diagram of the overall structure of this application;
[0020] Figure 4 This is a schematic diagram of the claw structure of this application;
[0021] Figure 5 This is a schematic diagram of the connecting plate structure of this application.
[0022] In the figure: 1. Mounting frame; 2. Flange pipe; 3. Mounting rod; 4. Claw; 41. Extension claw; 42. Groove; 43. Connecting plate; 44. Perforation; 5. Traction block; 6. Swing block; 7. Actuator; 8. Slide cylinder; 9. Arch frame; 10. Vacuum suction cup; 11. Electronic pressure regulator for vacuum suction cup; 12. Sensor; 13. Vision-guided positioning device; 14. Barcode scanner. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0024] See also Figures 1 to 5 In this embodiment, a PCB board tray material picking claw mechanism includes a mounting frame 1, a flange tube 2 for connecting a robotic arm is fixedly installed on the top of the mounting frame 1, and a claw structure is provided at the bottom of the mounting frame 1 for clamping the PCB board.
[0025] Preferably, the clamping mechanism includes a claw 4 provided at the bottom of the mounting frame 1 and an actuator 7 for pushing the claw 4, wherein the actuator 7 is an electric push rod for pushing the claw 4 to approach and grasp the PCB board.
[0026] In this embodiment, a mounting rod 3 is further provided at the bottom of the mounting frame 1, wherein the mounting rod 3 includes two upper and lower rods, one mounting rod 3 is fixedly installed relative to the mounting frame 1, and the other mounting rod 3 is detachably plugged into the mounting frame 1, and the claw 4 has a hole for the mounting rod 3 to pass through, so that the claw 4 can slide close to the mounting rod 3 for clamping.
[0027] In this embodiment, an extension claw 41 is further connected to the lower side of the latch claw 4 , and a connecting plate 43 for sliding extension is fixedly mounted on the opposite side surfaces of the extension claw 41 and the latch claw 4 .
[0028] It should be noted that a trapezoidal groove 42 is provided on the inner side wall of the extending claw 41 . The provision of the groove 42 can improve the contact stability of the extending claw 41 relative to the edge of the PCB board.
[0029] In this embodiment, a through hole 44 is formed on the connecting plate 43 , and the mounting rod 3 is inserted into the through hole 44 to limit the sliding extension position of the extending claw 41 relative to the locking claw 4 .
[0030] It should be noted that a traction block 5 is fixedly mounted on the top of the pawl 4 , and a swing block 6 is movably connected to the power end of the actuator 7 .
[0031] Specifically, the power end of the actuator 7 is slidably connected to the swing block 6, and the swing block 6 is rotatably connected to the mounting frame 1. The actuator 7 pushes the swing block 6, so that the swing block 6 swings relative to the mounting frame 1 to push the traction block 5.
[0032] In this embodiment, a visual guidance positioning device 13 is also provided on the front of the mounting frame 1 for accurately positioning the workpiece and guiding the gripper robot to grasp it accurately; a barcode scanner 14 is also fixedly installed inside the mounting frame 1 through an L-shaped bending plate.
[0033] In this embodiment, a slide cylinder 8 is fixedly installed on the side wall of the mounting frame 1, an arch frame 9 is fixedly installed on the power end of the slide cylinder 8, and vacuum suction cups 10 are bolted to both ends of the arch frame 9 for grabbing the PCB board carrier.
[0034] It should be noted that the slide cylinders 8 are distributed on both sides of the mounting frame 1 , there are four vacuum suction cups 10 , and the vacuum suction cups 10 extend to the outside of the claws 4 to grab the PCB board tray to avoid the claws 4 .
[0035] Preferably, a vacuum suction cup electronic pressure regulator 11 connected to the vacuum suction cup 10 is also installed on the mounting frame 1 for controlling the vacuum suction cup 10 .
[0036] In this embodiment, a sensor 12 is further provided on the front of the mounting frame 1 . The sensor 12 is specifically a position status monitoring sensor for detecting abnormal status of the workpiece.
[0037] The working principle of the above embodiment is:
[0038] The vision-guided positioning device 13 is used to guide the robotic arm to control the mounting frame 1 to move above the PCB board carrier. The robotic arm moves the mounting frame 1 to a position above the PCB board. At this time, the vision-guided positioning system and the clamping mechanism control the assembly information transmission interaction to control the actuator 7. The actuator 7 drives the swing block 6 on the power end to rotate relative to the mounting frame 1. The swing block 6 pushes the claw 4 on the mounting rod 3 during the swing. The claw 4 approaches along the mounting rod 3 and engages with the two sides of the PCB board through the groove 42 to grab the PCB board for transportation. After the PCB board is continuously transported from the carrier, the vision-guided positioning device 13 is used again to guide the mounting frame 1 to move above the carrier. The arch frame 9 on the power end is pushed to move by controlling the slide cylinder 8, so that the four vacuum suction cups 10 move down to the outer position of the claw 4. Then the vacuum suction cup electronic pressure regulating meter 11 controls the vacuum suction cup 10 to grab the carrier to complete the automatic grabbing and stacking of the PCB board.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0040] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A PCB board tray material picking clamping mechanism, comprising a mounting frame (1), characterized in that: A flange pipe (2) is also fixedly mounted on the top of the mounting frame (1), and a clamping claw structure is provided on the bottom of the mounting frame (1); The clamping mechanism comprises a claw (4) arranged at the bottom of the mounting frame (1) and an actuator (7) for pushing the claw (4); a traction block (5) is fixedly mounted on the top of the claw (4); and a swing block (6) is movably connected to the power end of the actuator (7); A visual guidance positioning device (13) is also provided on the front of the mounting frame (1), and a vacuum suction cup (10) is also provided on the side wall of the mounting frame (1).
2. The PCB board tray material removal clamping mechanism according to claim 1, characterized in that: A mounting rod (3) is also provided at the bottom of the mounting frame (1), wherein the mounting rod (3) comprises two rods, one above and one below, one of which is fixedly mounted relative to the mounting frame (1) and the other of which is detachably plugged into the mounting frame (1).
3. The PCB board tray material removal clamping mechanism according to claim 1, characterized in that: An extension claw (41) is also connected below the latch claw (4), and a connecting plate (43) for sliding extension is fixedly mounted on opposite side surfaces of the extension claw (41) and the latch claw (4).
4. The PCB board tray material removal clamping mechanism according to claim 3, characterized in that: A trapezoidal groove (42) is provided on the inner side wall of the extending claw (41).
5. The PCB board tray material removal clamping mechanism according to claim 4, characterized in that: The connecting plate (43) is provided with a through hole (44), and the mounting rod (3) is inserted into the through hole (44).
6. The PCB tray picking gripper mechanism according to claim 1, characterized in that: A slide cylinder (8) is also fixedly mounted on the side wall of the mounting frame (1), an arch frame (9) is fixedly mounted on the power end of the slide cylinder (8), and vacuum suction cups (10) are fixedly mounted on both ends of the arch frame (9) by bolts.
7. The PCB board tray material removal clamping mechanism according to claim 6, characterized in that: The mounting frame (1) is also provided with a vacuum suction cup electronic pressure regulating meter (11) connected to the vacuum suction cup (10), and a sensor (12) is also provided on the front of the mounting frame (1), wherein the sensor (12) is specifically a position status monitoring sensor.