Activated carbon column replacing mechanism for sewage treatment
By designing the activated carbon column replacement mechanism of the reversing valve seat and the tee pipe, the problem of the system being suspended during the replacement of the carbon column is solved, and the replacement without shutdown is achieved, and the purification efficiency is improved.
Patent Information
- Application Number
- CN202422358020.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing carbon column device needs to be suspended during replacement, which affects the overall purification efficiency.
An activated carbon column replacement mechanism including a reversing valve seat, a first carbon column, a second carbon column and a tee pipe is designed. By setting a first channel and a second channel in the reversing valve seat, and two water channels are formed using a tee pipe, switching the water source to different carbon columns by rotating the valve core, the stop-off replacement of the carbon column is achieved.
It realizes the replacement or maintenance of activated carbon columns without shutting down, reducing the complexity and difficulty of manual operation and improving the overall purification efficiency.
Smart Images

Figure CN223201640U_ABST
Abstract
Description
Technical field
[0001] The utility model relates to the technical field of sewage treatment, in particular to an activated carbon column replacement mechanism for sewage treatment. [Background Technology]
[0002] Wastewater treatment refers to the process of purifying wastewater so that it meets the water quality requirements for discharge into a certain water body or reuse. Carbon columns are mainly used as adsorption treatment units in wastewater treatment. They are usually located in the subsequent stages of wastewater treatment and are used to deeply purify wastewater that has undergone preliminary treatment. Before replacing the activated carbon column, it is first necessary to shut down the relevant systems or equipment, such as shutting off the water source (for water treatment systems), etc., to avoid unnecessary damage or danger during the replacement process. After removing the old activated carbon column from the equipment, reinstall the new carbon column. However, since the system only has one carbon column, the activated carbon purification system must be suspended during replacement and maintenance. This intermittent treatment method will affect the treatment efficiency of the entire purification system.
[0003] In view of this, it is necessary to provide an activated carbon column replacement mechanism for sewage treatment to overcome the above-mentioned defects. [Utility Model Content]
[0004] The purpose of the utility model is to provide an activated carbon column replacement mechanism for sewage treatment, aiming to solve the problem that the existing carbon column device needs to suspend the purification system when replacing the carbon column, which easily affects the overall purification efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model provides an activated carbon column replacement mechanism for sewage treatment, comprising:
[0006] A reversing valve seat, wherein the reversing valve seat is provided with a water inlet and a first channel and a second channel respectively connected to the water inlet; a valve core is provided between the first channel and the second channel;
[0007] a first carbon column, one end of which is detachably connected to the reversing valve seat and communicates with the first channel;
[0008] a second carbon column, one end of which is detachably connected to the reversing valve seat and communicates with the second channel;
[0009] a tee pipe comprising a first inlet end, a second inlet end, and a water outlet, wherein the first inlet end is connected to an outlet end of the first carbon column away from the reversing valve seat, and the second inlet end is connected to an outlet end of the second carbon column away from the reversing valve seat;
[0010] The valve core is used to switch to connect the water inlet to the first carbon column, or to connect the water inlet to the second carbon column.
[0011] In a preferred embodiment, a backwash joint is provided on one side of the first carbon column and the second carbon column close to the tee pipe.
[0012] In a preferred embodiment, a handle is rotatably mounted on the reversing valve seat; the handle is connected to the valve core to drive the valve core to rotate.
[0013] In a preferred embodiment, a rotation hole is opened at the center of the valve core, the reversing valve seat is provided with a rotating shaft rotatably connected to the rotation hole, and the handle is coaxially connected to the rotating shaft.
[0014] In a preferred embodiment, the reversing valve seat is also provided with a sewage outlet, and the sewage outlet and the water inlet are respectively provided on both sides of the valve core; the valve core is used to connect the water inlet with the first channel and at the same time connect the sewage outlet with the second channel, or to connect the water inlet with the second channel and at the same time connect the sewage outlet with the first channel.
[0015] In a preferred embodiment, the reversing valve seat is provided with a first clamping groove and a second clamping groove, one end of the first carbon column is clamped in the first clamping groove, and one end of the second carbon column is clamped in the second clamping groove.
[0016] In a preferred embodiment, the bottoms of the first card slot and the second card slot are both provided with sealing rings, the first carbon column presses the corresponding sealing ring onto the bottom of the first card slot, and the second carbon column presses the corresponding sealing ring onto the bottom of the second card slot.
[0017] In a preferred embodiment, the outer walls of the first carbon column and the second carbon column on the side close to the reversing valve seat are each provided with at least three buckles distributed in a circular array, and the buckles are used to lock and fix with the reversing valve seat.
[0018] In a preferred embodiment, the outlet end of the first carbon column is provided with a first opening and closing valve, and the outlet end of the second carbon column is provided with a second opening and closing valve.
[0019] In a preferred embodiment, a positioning groove is provided in the reversing valve seat, and the valve core is provided with a positioning pin, which is used to cooperate with the positioning groove so that the valve core can switch to a predetermined position; the positioning groove has two water holes connected to the water inlet.
[0020] The utility model provides an activated carbon column replacement mechanism for sewage treatment, which provides a first channel and a second channel in the reversing valve seat, so that the first channel and the second channel are connected to the first carbon column and the second carbon column respectively, and then combined with a three-way pipe to form two water channels, so that the water source of the water treatment and purification system can be switched to a certain water channel by rotating the valve core, and the carbon column of the other water channel can be removed. The operation is simple and quick, which reduces the complexity and difficulty of manual operation, and there is no need to suspend the water treatment and purification system, thereby improving the overall purification efficiency.
Brief Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 A three-dimensional diagram of the activated carbon column replacement mechanism for sewage treatment provided by the present invention;
[0023] Figure 2 for Figure 1 The diagram shows a longitudinal cross-sectional view of the reversing valve seat in the activated carbon column replacement mechanism for sewage treatment.
[0024] Reference numeral 100 in the figure, an activated carbon column replacement mechanism for sewage treatment;
[0025] 10. First carbon column; 11. First opening and closing valve; 20. Second carbon column; 21. Second opening and closing valve;
[0026] 30. Reversing valve seat; 31. First channel; 32. Second channel; 33. Water inlet; 34. First slot; 35. Second slot; 36. Sealing ring; 37. Drain outlet; 38. Handle; 39. Positioning slot;
[0027] 40. Tee pipe; 41. First inlet; 42. Second inlet; 43. Water outlet;
[0028] 50. Buckle; 60. Valve core; 61. Rotary hole; 70. Backwash connector. [Specific implementation method]
[0029] In order to make the purpose, technical solution and beneficial technical effects of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described in this specification are only for the purpose of explaining the present invention and are not intended to limit the present invention.
[0030] It should also be understood that the terms used in this utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in this utility model specification and the appended claims, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly indicates otherwise.
[0031] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0032] In an embodiment of the present invention, an activated carbon column replacement mechanism 100 for sewage treatment is provided, which is used to replace or maintain the activated carbon column without stopping the machine by designing a dual activated carbon column structure, avoiding the problem of suspending the water purification system when replacing a traditional single carbon column, thereby improving the overall purification efficiency.
[0033] like Figure 1 and Figure 2 As shown, the activated carbon column replacement mechanism 100 for sewage treatment includes: a first carbon column 10 , a second carbon column 20 , a reversing valve seat 30 and a three-way pipe 40 .
[0034] A water inlet 33 and a first channel 31 and a second channel 32 respectively communicated with the water inlet 33 are defined in the reversing valve seat 30 .
[0035] One end of the first carbon column 10 is detachably connected to the reversing valve seat 30 and communicates with the first channel 31 ; one end of the second carbon column 20 is detachably connected to the reversing valve seat 30 and communicates with the second channel 32 .
[0036] Specifically, the reversing valve seat 30 defines a first retaining groove 34 and a second retaining groove 35. One end of the first carbon column 10 is engaged with the first retaining groove 34, and one end of the second carbon column 20 is engaged with the second retaining groove 35. Of course, internal threads may also be provided in the first retaining groove 34 and the second retaining groove 35, so that the first carbon column 10 and the second carbon column 20 can be detachably fixed to the bottom of the reversing valve seat 30 via a threaded connection.
[0037] Furthermore, a sealing ring 36 is provided at the bottom of the first slot 34 and the second slot 35. The first carbon column 10 presses the corresponding sealing ring 36 onto the bottom of the first slot 34, and the second carbon column 20 presses the corresponding sealing ring 36 onto the bottom of the second slot 35, so as to ensure the sealing performance when the first carbon column 10 and the second carbon column 20 are respectively connected to the reversing valve seat 30.
[0038] Furthermore, at least three latches 50 are provided on the outer walls of the first and second carbon pillars 10 and 20 on the side closest to the reversing valve seat 30, arranged in a circular array. The latches 50 are used to lock and securely engage with protrusions (not shown) on the reversing valve seat 30, thereby strengthening the connection between the first and second carbon pillars 10 and 20 and the reversing valve seat 30 and improving the security of the connection.
[0039] In the embodiment of the present invention, the three-way pipe 40 includes a first inlet end 41, a second inlet end 42, and a water outlet 43. The first inlet end 41 is connected to the outlet end of the first carbon column 10 away from the reversing valve seat 30, and the second inlet end 42 is connected to the outlet end of the second carbon column 20 away from the reversing valve seat 30, thereby forming two parallel water paths: one is connected through the water inlet 33, the first channel 31, the first carbon column 10, the first inlet end 41, and the water outlet 43; the other is connected through the water inlet 33, the second channel 32, the second carbon column 20, the second inlet end 42, and the water outlet 43.
[0040] A valve core 60 is located between the first channel 31 and the second channel 32. This valve core 60 switches the connection between the water inlet 33 and the first carbon column 10, or between the water inlet 33 and the second carbon column 20. The dual-carbon column design and the channel switching function of the valve core 60 allow for carbon column replacement or maintenance without shutting down the system, avoiding the need to suspend the purification system for traditional single-carbon column replacement, thereby improving overall purification efficiency.
[0041] Furthermore, the reversing valve seat 30 is provided with a drain port 37, which is located on either side of the valve core 60, along with the water inlet 33. The valve core 60 can be a conventional four-way valve structure, i.e., it has four through-holes and two internal passages. Thus, the valve core 60 is used to connect the water inlet 33 to the first passage 31 and the drain port 37 to the second passage 32, or to connect the water inlet 33 to the second passage 32 and the drain port 37 to the first passage 31.
[0042] The reversing valve seat 30 is rotatably mounted with a handle 38. The handle 38 may be a disc-shaped structure. The handle 38 is connected to the valve core 60 to drive the valve core 60 to rotate.
[0043] Specifically, a rotation hole 61 is formed in the center of the valve core 60, and a rotating shaft (not shown) is provided on the reversing valve seat 30 to be rotatably connected to the rotation hole 61. The handle 38 is coaxially connected to the rotating shaft. Therefore, the rotation hole 61 and the rotating shaft ensure that the valve core 60 rotates stably within the reversing valve seat 30.
[0044] Furthermore, a backwash connector 70 is provided on the side of the first carbon column 10 and the second carbon column 20 near the tee pipe 40. Therefore, backwash maintenance can be performed through the backwash connector 70 without disassembling the carbon columns, which facilitates maintenance. At the same time, the sewage is discharged through the sewage outlet 37, which facilitates centralized treatment and meets environmental protection requirements.
[0045] In one embodiment, the outlet end of the first carbon column 10 is provided with a first opening and closing valve 11, and the outlet end of the second carbon column 20 is provided with a second opening and closing valve 21. When changing the water flow path, the opening and closing valve can be used to close the outlet end of the carbon column to be maintained, thereby preventing the water purified from the carbon column from entering through the outlet end of another carbon column, and preventing the water from splashing through the outlet end into the three-way pipe 40 during backwashing. Secondly, by precisely controlling the water outlet status of each carbon column, the stable operation of the entire sewage treatment system can be ensured. In the event of an abnormal situation, the relevant valves can be quickly closed to cut off the source of the problem and prevent the fault from expanding. At the same time, the first opening and closing valve 11 and the second opening and closing valve 21 can also control the flow rate by the degree of opening and closing, thereby improving flexibility, and can also be closed in an emergency to improve safety.
[0046] In one embodiment, a plurality of positioning grooves 39 are provided in the reversing valve seat 30, and a positioning pin (not shown in the figure) is provided in the valve core 60. The positioning pin is used to cooperate with one of the positioning grooves 39 so that the valve core 60 can be switched to a predetermined position. The positioning groove 39 is provided with two water passage holes (not shown in the figure) connected to the water inlet 33. The cooperation between the positioning pin and the positioning groove 39 of the valve core 60 can ensure that the valve core 60 can be accurately switched to the predetermined position every time, avoiding system failures caused by human operation errors. At the same time, the design of the positioning pin and the positioning groove 39 effectively improves the stability of the valve core 60 during the switching process, reduces the position deviation caused by vibration or water flow impact, and thus ensures the accuracy of the waterway or sewage discharge path.
[0047] Therefore, during use, when one carbon column (such as the first carbon column 10) is in working condition and the other carbon column (such as the second carbon column 20) is in standby or maintenance condition, the valve core 60 in the reversing valve seat 30 is adjusted by the handle 38 to connect the water inlet 33 with the first channel 31, and the sewage outlet 37 with the second channel 32. At this time, sewage enters from the water inlet 33, is purified by the first carbon column 10, and then enters the tee pipe 40 from the outlet end of the first carbon column 10, and is finally discharged from the water outlet 43 of the tee pipe 40. The inlet end of the second carbon column 20 is closed, and the sewage outlet 37 is connected to the second carbon column 20 through the second channel 32. The backwash joint 70 can be used to backwash the second carbon column 20, or the second carbon column 20 can be disassembled from the second slot 35 of the reversing valve seat 30 for maintenance to achieve replacement of the carbon column.
[0048] In summary, the activated carbon column replacement mechanism 100 for sewage treatment provided by the utility model is to set a first channel 31 and a second channel 32 in the reversing valve seat 30, so that they are connected to the first carbon column 10 and the second carbon column 20 respectively, and then combine with the three-way pipe 40 to form two water channels, so that the water source of the water treatment and purification system can be switched to a certain water channel by rotating the valve core 60, and then the carbon column of the other water channel can be removed. The operation is simple and quick, which reduces the complexity and difficulty of manual operation, and there is no need to suspend the water treatment and purification system, thereby improving the overall purification efficiency.
[0049] The present invention is not limited to what is described in the specification and implementation modes, and therefore additional advantages and modifications can be easily realized by those skilled in the art. Therefore, without departing from the spirit and scope of the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details, representative devices, and illustrated examples shown and described herein.
Claims
1. An activated carbon column replacement mechanism for sewage treatment, characterized in that: include: A reversing valve seat, wherein the reversing valve seat is provided with a water inlet and a first channel and a second channel respectively connected to the water inlet; a valve core is provided between the first channel and the second channel; a first carbon column, one end of which is detachably connected to the reversing valve seat and communicates with the first channel; a second carbon column, one end of which is detachably connected to the reversing valve seat and communicates with the second channel; a tee pipe comprising a first inlet end, a second inlet end, and a water outlet, wherein the first inlet end is connected to an outlet end of the first carbon column away from the reversing valve seat, and the second inlet end is connected to an outlet end of the second carbon column away from the reversing valve seat; The valve core is used to switch to connect the water inlet to the first carbon column, or to connect the water inlet to the second carbon column.
2. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: A backwash joint is provided on one side of the first carbon column and the second carbon column close to the tee pipe.
3. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: The reversing valve seat is rotatably mounted with a handle; the handle is connected to the valve core to drive the valve core to rotate.
4. The activated carbon column replacement mechanism for sewage treatment according to claim 3, characterized in that: A rotation hole is opened at the center of the valve core, the reversing valve seat is provided with a rotating shaft rotatably connected to the rotation hole, and the handle is coaxially connected to the rotating shaft.
5. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: The reversing valve seat is also provided with a sewage outlet, and the sewage outlet and the water inlet are respectively provided on both sides of the valve core; the valve core is used to connect the water inlet with the first channel and the sewage outlet with the second channel at the same time, or to connect the water inlet with the second channel and the sewage outlet with the first channel at the same time.
6. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: The reversing valve seat is provided with a first clamping groove and a second clamping groove. One end of the first carbon column is clamped in the first clamping groove, and one end of the second carbon column is clamped in the second clamping groove.
7. The activated carbon column replacement mechanism for sewage treatment according to claim 6, characterized in that: The bottoms of the first card slot and the second card slot are both provided with sealing rings. The first carbon column presses the corresponding sealing ring onto the bottom of the first card slot, and the second carbon column presses the corresponding sealing ring onto the bottom of the second card slot.
8. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: The outer walls of the first carbon column and the second carbon column on the side close to the reversing valve seat are each provided with at least three buckles distributed in a ring array, and the buckles are used to lock and fix with the reversing valve seat.
9. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: The outlet end of the first carbon column is provided with a first opening and closing valve, and the outlet end of the second carbon column is provided with a second opening and closing valve.
10. The activated carbon column replacement mechanism for sewage treatment according to claim 1, characterized in that: A positioning groove is provided in the reversing valve seat, and a positioning pin is provided in the valve core. The positioning pin is used to cooperate with the positioning groove so that the valve core can be switched to a predetermined position; the positioning groove is provided with two water holes connected to the water inlet.