Needle bed assembly

Abstract

The utility model discloses a needle bed assembly which comprises a cross rod body, the cross rod body is in a hollow rod shape, the cross rod body is formed by curing carbon fiber composite materials, a hollow part is arranged in the middle of the cross rod body and used for reducing the weight of the cross rod body, and the hollow part extends in the length direction of the cross rod body. The hollow parts are parallel to the inner wall of the cross rod body and the outer wall of the cross rod body, epoxy resin is directly cured and formed on the carbon fiber composite material, independent machining of aluminum magnesium alloy used in the prior art is reduced, and therefore the finished product rate of machined parts is increased; according to the needle bed assembly, the high-strength epoxy resin is cured on the cross rod body made of the carbon fiber composite material, so that the phenomenon that the needle bed assembly deforms to different degrees due to different thermal expansion coefficients of existing aluminum magnesium alloy in the high-speed operation process, the hanging needle position of a textile machine deviates, and the needle bed assembly is damaged is greatly avoided. And the problems of frequent yarn breaking and low running speed are avoided, so that the yield of textile products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of needle bed equipment, in particular to a needle bed assembly. Background Art

[0002] A warp knitting machine primarily consists of a weaving mechanism, a guide bar traversing mechanism, a let-off mechanism, a take-up mechanism, and a transmission mechanism. The process of knitting a fabric by feeding one or more parallel yarns in the warp direction onto all the machine's working needles simultaneously is called warp knitting, and the resulting fabric is called a warp knitted fabric. The machine that performs this type of warp knitting is called a warp knitting machine.

[0003] The main loop-forming components of a warp knitting machine include needles, guide needles, sinkers, and a pressure plate (for crochet machines). The needles are mounted in a row on the needle bed and move with it. The guide needles are mounted on a slatted plate to form a guide bar. The warp yarn passes through the holes of the guide needles and, as the guide bar moves, wraps around the needles. The coordinated movement of the needles, sinkers, and other loop-forming components creates the fabric.

[0004] At present, the needle bed crossbar adopts aluminum-magnesium alloy composite support. On the one hand, the material is heavy and the deformation is large during high-speed operation, which leads to frequent thread breakage and slow operation speed in the textile machine, reducing the yield rate of textile products. On the other hand, the needle bed crossbar and the aluminum-magnesium alloy needle bar are difficult to process and composite, and special equipment is required. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a needle bed assembly, including a crossbar body, and a solidified layer is provided on the upper end of one side of the crossbar body.

[0006] Preferably, the cross bar body is in the shape of a hollow rod.

[0007] Preferably, the middle portion of the crossbar body is hollowed out.

[0008] Preferably, the hollowing extends along the length direction of the crossbar body, and the hollowing is arranged parallel to the inner wall and the outer wall of the crossbar body.

[0009] Preferably, the length of the hollow portion is consistent with the length of the crossbar body.

[0010] Preferably, the crossbar body is formed by curing of carbon fiber composite material.

[0011] Preferably, the cured layer is made of epoxy resin.

[0012] Preferably, the solidified layer is provided with needle groove holes.

[0013] Preferably, the needle grooves are arranged on the solidification layer.

[0014] Preferably, the needle slot hole is adapted to the shape of the hanging needle and is used for hanging needles.

[0015] The technical effects and advantages of this utility model are:

[0016] 1. In the present invention, epoxy resin is directly used to cure and shape carbon fiber composite materials, thereby reducing the separate processing of aluminum-magnesium alloys used in the prior art, thereby improving the quality of finished parts.

[0017] 2. In the utility model, epoxy resin and carbon fiber composite materials are directly used to fix the molding, which reduces the use of aluminum-magnesium alloy separate processing in the existing technology, avoids the secondary bonding processing of the needle bar and the needle bed cross bar, and avoids the stress deformation caused by the fastening and compounding of the aluminum-magnesium alloy needle bar and the needle bed cross bar, thereby further improving the yield rate of textile products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the needle bed assembly provided in an embodiment of the present application.

[0019] In the figure: 1, crossbar body; 11, hollowing; 2, solidification layer; 21, needle groove hole. DETAILED DESCRIPTION

[0020] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

[0021] See also Figure 1 As shown, in this embodiment, a needle bed assembly is provided, which includes a crossbar body 1. The crossbar body 1 is in a hollow rod shape and is formed by curing carbon fiber composite material.

[0022] Furthermore, a hollow portion 11 is provided in the middle of the crossbar body 1 to reduce the weight of the crossbar body 1 .

[0023] Furthermore, the hollow 11 extends along the length direction of the crossbar body 1 , and the hollow 11 is arranged parallel to the inner wall and outer wall of the crossbar body 1 , and the length of the hollow 11 is consistent with the length of the crossbar body 1 , which facilitates the processing of the hollow 11 .

[0024] Furthermore, a curing layer 2 is provided on the upper end of one side of the crossbar body 1. The curing layer 2 is made of epoxy resin and is cured on the carbon fiber semi-finished crossbar body 1 through the epoxy resin.

[0025] Furthermore, a needle groove hole 21 is opened on the solidified layer 2. The needle groove hole 21 is processed by mechanical processing, which can reduce the weight of the material.

[0026] Furthermore, the needle slot holes 21 are arranged on the solidified layer 2 , and the needle slot holes 21 are adapted to the shape of the hanging needles and are used for hanging needles.

[0027] By directly curing and molding the carbon fiber composite material with epoxy resin, the separate processing of aluminum-magnesium alloy used in the prior art is reduced, thereby improving the yield of processed parts.

[0028] This needle bed assembly is cured with high-strength epoxy resin on the crossbar body 1 made of carbon fiber composite material, which greatly avoids the problem of different degrees of deformation of the existing aluminum-magnesium alloy due to different thermal expansion coefficients during the high-speed operation of the needle bed assembly, causing the needle position of the textile machine to shift, avoiding frequent thread breakage and slow operation speed, thereby improving the yield rate of textile products.

[0029] Moreover, by directly fixing and molding with epoxy resin and carbon fiber composite materials, the use of separate processing of aluminum-magnesium alloy in the existing technology is reduced, the secondary bonding processing of the needle hanging strip and the needle bed cross bar is avoided, and the stress deformation caused by the fastening and compounding of the aluminum-magnesium alloy needle hanging strip and the needle bed cross bar is avoided, thereby further improving the yield rate of textile products.

[0030] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.

Claims

1. A needle bed assembly, characterized in that: It comprises a crossbar body (1), wherein a solidified layer (2) is provided on an upper end of one side of the crossbar body (1); The crossbar body (1) is in the shape of a hollow rod, and the crossbar body (1) is formed by curing carbon fiber composite material; The solidified layer (2) is made of epoxy resin, and a needle groove hole (21) is provided on the solidified layer (2).

2. A needle bed assembly according to claim 1, characterized in that: A hollow (11) is provided in the middle of the crossbar body (1).

3. A needle bed assembly according to claim 2, characterized in that: The hollowing (11) extends along the length direction of the crossbar body (1), and the hollowing (11) is arranged parallel to the inner wall of the crossbar body (1) and the outer wall of the crossbar body (1).

4. A needle bed assembly according to claim 3, characterized in that: The length of the hollow (11) is consistent with the length of the crossbar body (1).

5. The needle bed assembly according to claim 1, characterized in that: The needle groove holes (21) are arranged in an array on the solidified layer (2).

6. A needle bed assembly according to claim 5, characterized in that: The needle slot hole (21) is adapted to the shape of the hanging needle and is used for hanging the needle.

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