Carpet carding device

Abstract

The utility model discloses a carpet carding device, which belongs to the technical field of carpets and comprises a winding mechanism, and the winding mechanism comprises a base component. The limiting stretching mechanism comprises an auxiliary stretching assembly and a guide limiting assembly, one end of the carpet is wound around the base assembly, and the other end of the carpet penetrates through the guide limiting assembly to be connected with the auxiliary stretching assembly; the carding mechanism comprises a carding assembly, the carding assembly comprises a brush cylinder, the brush cylinder is located between the auxiliary stretching assembly and the guide limiting assembly, the brush cylinder is used for carding the bottom of the carpet, and the carding mechanism drives the brush cylinder to card the carpet while the auxiliary stretching assembly is matched with the guide limiting assembly to pull the carpet. And the carpets after carding are manually cut, carding is conveniently conducted again after packaging and cutting are completed in the later period, cutting and packaging are conducted while carding is conducted, and secondary damage to wool on the carpets is prevented.

Description

Technical Field

[0001] The utility model relates to the field of carpets, in particular to a carpet combing device. Background Art

[0002] Carpet is a floor covering made of natural fibers such as cotton, linen, wool, silk, grass, or chemical synthetic fibers, which are knitted, tufted, or woven by hand or mechanical processes. It is one of the arts and crafts with a long history and tradition in the world. It is used to cover the floors of houses, hotels, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc., and has the effects of reducing noise, insulating heat, and providing decoration.

[0003] After carpet production is complete, the surface hair of the carpet needs to be kept soft and smooth to prevent users from finding the hair sticking together after receiving the carpet. However, the devices currently available for combing carpets are inconvenient to use, resulting in wrinkles during combing. If the combed carpets are not packaged, they can easily cause secondary contamination, resulting in low efficiency and inconvenient for stable combing and finishing of the carpets. How to invent a carpet combing device to improve these problems has become an urgent problem for those skilled in the art. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a carpet combing device, which aims to improve the problem that the carpet is wrinkled during combing and has low efficiency.

[0005] The utility model is realized as follows: a carpet combing device, comprising

[0006] A winding mechanism, the winding mechanism comprising a base assembly;

[0007] A position-limiting stretching mechanism, comprising an auxiliary stretching assembly and a guide position-limiting assembly, wherein one end of the carpet is wound around the base assembly, and the other end of the carpet passes through the guide position-limiting assembly and is connected to the auxiliary stretching assembly;

[0008] The combing mechanism includes a combing assembly, and the combing assembly includes a brush cylinder. The brush cylinder is located between the auxiliary stretching assembly and the guide limiting assembly, and the brush cylinder combs the bottom of the carpet.

[0009] In a preferred technical solution of the present invention, the base assembly includes a bottom plate and a winding roller, and the two ends of the winding roller are respectively rotatably clamped with a support frame, the support frame is fixedly installed on one end of the bottom plate, and the carpet is wound around the winding roller.

[0010] In a preferred technical solution of the present utility model, the auxiliary stretching component includes a moving frame and a screw rod, the moving frame is slidingly connected to both sides of the base plate, the screw rod transmission passes through the bottom of both sides of the moving frame, the two ends of the screw rod are respectively connected to the bearing seat for limited rotation, the bearing seat is fixedly connected to the base plate, and the ends of the screw rod are respectively connected to the first servo motor for transmission.

[0011] In a preferred technical solution of the present invention, the movable frame is arranged in an N-shape, and the screw rods are respectively transmitted to the legs on both sides of the movable frame.

[0012] In a preferred technical solution of the present invention, the auxiliary stretching assembly also includes a splint, and two groups of the splints are respectively arranged on one side above the movable frame, and each group of the splints is provided with two, and one side of the two splints is respectively fixedly connected to the upper rack and the lower rack, and the upper rack and the lower rack are respectively arranged in parallel, and a second servo motor is transmission-connected between the upper rack and the lower rack, and the second servo motor is respectively fixedly installed on the movable frame.

[0013] In a preferred technical solution of the present invention, a limiting slide is arranged between the two clamps, and grooves are respectively provided at both ends of the upper side of the movable frame. The upper and lower ends of the limiting slide are respectively fixedly connected to the grooves of the movable frame, and the clamp is slidingly sleeved on the limiting slide.

[0014] In a preferred technical solution of the present invention, the guide and limit assembly includes a displacement plate, the two ends of the bottom of the displacement plate are respectively fixedly connected to a first hydraulic cylinder, the first hydraulic cylinder is fixedly installed on the bottom plate, a top plate is provided above the displacement plate, the two ends of the top plate are fixedly connected to side plates, and the side plates are respectively fixedly installed on the bottom plate.

[0015] In a preferred technical solution of the present invention, the displacement plate and the top plate are provided with grooves matching the clamping plate on one side close to the movable frame, the bottom of the top plate is connected to the second guide wheel on one side close to the clamping plate for limiting rotation, and the bottom of the top plate is connected to the first guide wheel on one side away from the clamping plate for rotation.

[0016] In a preferred technical solution of the present invention, the combing assembly also includes a mounting seat, and the two ends of the brush cylinder are respectively connected to the mounting seat for limited rotation. The bottom of the mounting seat is fixedly connected to a second hydraulic cylinder, and the second hydraulic cylinder is fixedly installed on the base plate. A third servo motor is fixedly installed on one side of the mounting seat, and the third servo motor is transmission-connected to the brush cylinder.

[0017] In a preferred technical solution of the present invention, one end of the brush cylinder passes through the mounting seat and is fixedly connected to a connecting gear, and the third servo motor is transmission-connected to the mounting seat.

[0018] The beneficial effects of the present invention are as follows: the carpet combing device obtained by the above design of the present invention, when in use, pulls the carpet on the winding roller 113, passes one end through the first guide wheel 225 and is located between the top plate 224 and the displacement plate 221, at this time, the first hydraulic cylinder 222 rises to drive the displacement plate 221 and the top plate 224 to squeeze and position the carpet, when combing is needed, the first servo motor 213 drives the moving frame 211, so that the moving frame 211 drives the clamping plate 216 to move into the carpet between the displacement plate 221 and the top plate 224, while moving, the second servo motor 219 drives the upper rack 217 and the lower rack 218, so that the limiting slide 215 is displaced to both sides of the limiting slide 215 respectively, and when the clamping plate 216 is located in the groove corresponding to the moving frame 211 and the bearing seat 214, the second servo motor 219 The upper transmission rack 217 and the lower transmission rack 218 respectively drive the clamping plate 216 to clamp the carpet. After clamping, the first hydraulic cylinder 222 drops slightly. At the same time, the first servo motor 213 drives the moving frame 211 to cooperate with the clamping plate 216 to pull the carpet. The first guide wheel 225 and the second guide wheel 226 are guided. At this time, the third servo motor 314 drives the connecting gear 313 to drive the brush cylinder 311 to rotate. The brush cylinder 311 rotates to the side away from the auxiliary stretching assembly 210. At the same time, the second hydraulic cylinder 315 drives the brush cylinder 311 to rise for combing the bottom of the carpet. When the first servo motor 213 drives the moving frame 211 to move a certain distance, the combed carpet is manually cut to facilitate later packaging and combing again after cutting. Cutting and packaging are performed while combing to prevent the hair on the carpet from being damaged again. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the structure of one side provided by an embodiment of the present utility model;

[0021] Figure 2 A schematic diagram of the structure of the other side provided for an embodiment of the utility model;

[0022] Figure 3 A schematic diagram of the auxiliary stretching assembly structure provided by an embodiment of the present utility model;

[0023] Figure 4 This is a schematic diagram of the guide and limit assembly and combing assembly structures provided in an embodiment of the present utility model.

[0024] In the figure: 100-winding mechanism; 110-base assembly; 111-bottom plate; 112-support frame; 113-winding roller; 200-limiting stretching mechanism; 210-auxiliary stretching assembly; 211-moving frame; 212-screw rod; 213-first servo motor; 214-bearing seat; 215-limiting slide plate; 216-clamping plate; 217-upper rack; 218-lower rack; 219-second servo motor; 220-guide limiting assembly; 221-displacement plate; 222-first hydraulic cylinder; 223-side plate; 224-top plate; 225-first guide wheel; 226-second guide wheel; 300-combing mechanism; 310-combing assembly; 311-brush cylinder; 312-mounting seat; 313-connecting gear; 314-third servo motor; 315-second hydraulic cylinder. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1 and Figure 2 The utility model provides a technical solution: a carpet combing device, including a winding mechanism 100, the winding mechanism 100 includes a base assembly 110; a limiting stretching mechanism 200, the limiting stretching mechanism 200 includes an auxiliary stretching assembly 210 and a guide limiting assembly 220, one end of the carpet is wound around the base assembly 110, and the other end of the carpet passes through the guide limiting assembly 220 and is connected to the auxiliary stretching assembly 210; a combing mechanism 300, the combing mechanism 300 includes a combing assembly 310, the combing assembly 310 includes a brush cylinder 311, the brush cylinder 311 is located between the auxiliary stretching assembly 210 and the guide limiting assembly 220, and the brush cylinder 311 combs the bottom of the carpet. When the auxiliary stretching assembly 210 cooperates with the guide limiting assembly 220 to pull the carpet, the combing mechanism 300 drives the brush cylinder 311 to comb the carpet. After combing, the carpet is directly cut and packaged manually, which improves work efficiency.

[0027] A distance sensor is provided between the auxiliary stretching assembly 210 and the guide limit assembly 220, so that the auxiliary stretching assembly 210 can measure the pulled-out combed carpet, measure and comb the carpet according to the needs of the customer, and directly pack the combed carpet after cutting, which can be completed in one go and improve efficiency.

[0028] See also Figure 2 The base assembly 110 includes a bottom plate 111 and a winding roller 113. The two ends of the winding roller 113 are respectively rotatably connected to the support frame 112. The support frame 112 is fixedly installed on one end of the bottom plate 111. The carpet is wound around the winding roller 113. The winding roller 113 can be a roller for winding the carpet, or the middle part of the rolled carpet can be placed on the support frame 112 through a rod.

[0029] See also Figure 2 and Figure 3 The auxiliary stretching assembly 210 includes a moving frame 211 and a screw rod 212. The moving frame 211 is connected to the base plate 111 in a limited sliding manner on both sides. The screw rod 212 runs through the bottom of the moving frame 211 on both sides. The ends of the screw rod 212 are respectively connected to the bearing seat 214 for limited rotation. The bearing seat 214 is fixedly connected to the base plate 111. The ends of the screw rod 212 are respectively connected to the first servo motor 213. The moving frame 211 is arranged in an N shape. The screw rod 212 drives the legs on both sides of the moving frame 211 respectively. The first servo motor 213 cooperates with the screw rod 212 to drive the moving frame 211, causing the moving frame 211 to move on both sides of the base plate 111.

[0030] The auxiliary stretching assembly 210 also includes a clamping plate 216. Two groups of clamping plates 216 are respectively arranged on one side above the moving frame 211, and each group of clamping plates 216 is provided with two. One side of the two clamping plates 216 is respectively fixedly connected to the upper rack 217 and the lower rack 218. The upper rack 217 and the lower rack 218 are arranged in parallel. A second servo motor 219 is transmission-connected between the upper rack 217 and the lower rack 218. The second servo motors 219 are respectively fixedly installed on the moving frame 211. Gears are installed on the output ends of the second servo motors 219. The gears drive the upper rack 217 and the lower rack 218 respectively. The upper rack 217 and the lower rack 218 are respectively displaced upward (downward) to clamp the carpet. After clamping, they are pulled in cooperation with the drive of the moving frame 211 to facilitate and smoothly pull out the carpet. A limiting slide 215 is set between the two clamps 216, and grooves are respectively opened at both ends of the upper side of the moving frame 211. The upper and lower ends of the limiting slide 215 are respectively fixedly connected to the grooves of the moving frame 211. The clamp 216 is slidingly sleeved on the limiting slide 215. The limiting slide 215 is used to make the two clamps 216 slide up and down in a straight line.

[0031] See also Figure 2 and Figure 4The guide and limiting assembly 220 includes a displacement plate 221. The bottom ends of the displacement plate 221 are respectively fixedly connected to first hydraulic cylinders 222, which are fixedly mounted on the bottom plate 111. A top plate 224 is provided above the displacement plate 221. The top plate 224 has side plates 223 fixedly mounted on both ends, which are fixedly mounted on the bottom plate 111. Grooves that mate with the clamping plate 216 are formed on the sides of the displacement plate 221 and the top plate 224 near the movable frame 211. The bottom side of the top plate 224 near the clamping plate 216 is rotationally connected to a second guide wheel 226. The bottom side of the top plate 224 away from the clamping plate 216 is rotationally connected to a first guide wheel 225. The first hydraulic cylinder 222 drives the displacement plate 221 upward to squeeze the carpet between the displacement plate 221 and the top plate 224, facilitating subsequent cutting of the carpet.

[0032] The combing assembly 310 also includes a mounting base 312. The ends of the brush barrel 311 are respectively limitedly connected to the mounting base 312 for rotation. A second hydraulic cylinder 315 is fixedly connected to the bottom of the mounting base 312, and the second hydraulic cylinder 315 is fixedly mounted to the base plate 111. A third servo motor 314 is fixedly mounted to one side of the mounting base 312, and the third servo motor 314 is in transmission connection with the brush barrel 311. One end of the brush barrel 311 passes through the mounting base 312 and is fixedly connected to a connecting gear 313. The third servo motor 314 is in transmission connection with the mounting base 312. A brush for combing the carpet is sleeved on the outside of the brush barrel 311. The third servo motor 314 drives the brush barrel 311 to rotate toward one side of the guide limit assembly 220, facilitating combing of the carpet because the auxiliary stretching assembly 210 has a strong clamping force on the carpet.

[0033] Working principle: Pull the carpet on the winding roller 113, pass one end through the first guide wheel 225 and locate between the top plate 224 and the displacement plate 221, at this time, the first hydraulic cylinder 222 rises and drives the displacement plate 221 and the top plate 224 to squeeze and position the carpet, when combing is needed, the first servo motor 213 drives the moving frame 211, so that the moving frame 211 drives the clamping plate 216 to move into the carpet between the displacement plate 221 and the top plate 224, while moving, the second servo motor 219 drives the upper rack 217 and the lower rack 218 to make the limiting slide 215 move to both sides of the limiting slide 215 respectively, when the clamping plate 216 is located in the groove corresponding to the moving frame 211 and the bearing seat 214, the second servo motor 219 drives the upper rack 217 and the lower rack 218 respectively. The clamping plate 216 is driven to clamp the carpet. After clamping, the first hydraulic cylinder 222 drops slightly. At the same time, the first servo motor 213 drives the moving frame 211 to cooperate with the clamping plate 216 to pull the carpet. The first guide wheel 225 and the second guide wheel 226 are guided. At this time, the third servo motor 314 drives the connecting gear 313 to drive the brush cylinder 311 to rotate. The brush cylinder 311 rotates to the side away from the auxiliary stretching component 210. At the same time, the second hydraulic cylinder 315 drives the brush cylinder 311 to rise for combing the bottom of the carpet. When the first servo motor 213 drives the moving frame 211 to move a certain distance, the combed carpet is manually cut to facilitate later packaging and combing again after cutting. Cutting and packaging are performed while combing to prevent the hair on the carpet from being damaged again.

[0034] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A carpet combing device, characterized in that: include A winding mechanism, the winding mechanism comprising a base assembly; A position-limiting stretching mechanism, comprising an auxiliary stretching assembly and a guide position-limiting assembly, wherein one end of the carpet is wound around the base assembly, and the other end of the carpet passes through the guide position-limiting assembly and is connected to the auxiliary stretching assembly; The combing mechanism includes a combing assembly, and the combing assembly includes a brush cylinder. The brush cylinder is located between the auxiliary stretching assembly and the guide limiting assembly, and the brush cylinder combs the bottom of the carpet.

2. A carpet combing device according to claim 1, characterized in that: The base assembly includes a bottom plate and a winding roller. Both ends of the winding roller are rotatably connected with support frames. The support frame is fixedly installed on one end of the bottom plate, and the carpet is wound around the winding roller.

3. A carpet combing device according to claim 2, characterized in that: The auxiliary stretching assembly includes a moving frame and a screw rod. The moving frame is slidingly connected to both sides of the base plate. The screw rod is driven through the bottom of both sides of the moving frame. The two ends of the screw rod are respectively connected to bearing seats for limited rotation. The bearing seats are fixedly connected to the base plate. The ends of the screw rod are respectively connected to the first servo motor.

4. A carpet combing device according to claim 3, characterized in that: The moving frame is arranged in an N shape, and the screw rods are respectively transmitted to the legs on both sides of the moving frame.

5. A carpet combing device according to claim 3, characterized in that: The auxiliary stretching assembly also includes a splint, which is arranged in two groups on one side above the movable frame, with two splints in each group. One side of the two splints is fixedly connected to an upper rack and a lower rack, respectively. The upper rack and the lower rack are arranged in parallel, and a second servo motor is transmission-connected between the upper rack and the lower rack, and the second servo motor is fixedly installed on the movable frame.

6. A carpet combing device according to claim 5, characterized in that: A limiting slide is provided between the two clamps, and grooves are respectively provided at both ends of the upper side of the movable frame. The upper and lower ends of the limiting slide are respectively fixedly connected to the grooves of the movable frame, and the clamp is slidingly sleeved on the limiting slide.

7. A carpet combing device according to claim 6, characterized in that: The guide and limiting assembly includes a displacement plate, the two ends of the bottom of the displacement plate are respectively fixedly connected to a first hydraulic cylinder, the first hydraulic cylinder is fixedly installed on the bottom plate, a top plate is provided above the displacement plate, the two ends of the top plate are fixedly connected to side plates, and the side plates are respectively fixedly installed on the bottom plate.

8. A carpet combing device according to claim 7, characterized in that: The displacement plate and the top plate are provided with grooves matching the clamping plate on one side close to the moving frame. The bottom of the top plate is connected to the second guide wheel on one side close to the clamping plate for limited rotation, and the bottom of the top plate is connected to the first guide wheel on one side away from the clamping plate for rotation.

9. A carpet combing device according to claim 2, characterized in that: The combing assembly also includes a mounting seat, and the two ends of the brush cylinder are respectively connected to the mounting seat for limited rotation. The bottom of the mounting seat is fixedly connected to a second hydraulic cylinder, and the second hydraulic cylinder is fixedly installed on the base plate. A third servo motor is fixedly installed on one side of the mounting seat, and the third servo motor is transmission-connected to the brush cylinder.

10. A carpet combing device according to claim 9, characterized in that: One end of the brush cylinder passes through the mounting seat and is fixedly connected to a connecting gear, and the third servo motor is transmission-connected to the mounting seat.

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