Sterile breaker

By designing a removable sterile disconnector, using the sealing structure of the clamping assembly and the blockage, the inconvenience of operation of the cutting tool in the prior art is solved, and the sterile state and convenient operation of the fluid path are achieved. It is suitable for biopharmaceuticals, vaccines and cell gene therapy production.

CN223203967UActive Publication Date: 2025-08-08JIANGSU REALTOP BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422818881.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-08-08
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing sterile disconnector requires disconnection with the help of shearing tools, which leads to inconvenient operation.

Method used

A sterile disconnector is designed to realize the removable connection between the male and female heads through the clamping assembly, and the coordination of internal clogging and return springs is used to ensure the sterile state of the fluid path and seal it through the O-ring to simplify the operation process.

Benefits of technology

It realizes the sterile state of maintaining the fluid path when the fluid sealing system is disconnected, and improves the ease of operation, and is suitable for biopharmaceuticals, vaccines and cell gene therapy production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sterile breaker, which belongs to the technical field of breakers, and comprises a female head, a clamping component and a male head, the female head comprises a female head shell, a liquid channel I, a step I and an internal plug I; the male head comprises a male head shell, a second liquid channel, a second step and a second internal blocking object. When the male head is not inserted into the female head, the first internal plug abuts against the first step and is connected with the first step in a sealed mode, the second internal plug abuts against the second step and is connected with the second step in a sealed mode, and when the male head is inserted into the female head, the first internal plug is separated from the first step, and the second internal plug is separated from the second step. In the initial state, the male head is inserted into the female head, and after use, the male head can be taken down by pressing the clamping assembly. The device is mainly by ensuring that the fluid path is kept in a sterile state when the fluid closing system is disconnected. And meanwhile, the device also considers the operation convenience and sterility guarantee, and is beneficial to popularization and use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of disconnectors, and in particular relates to an aseptic disconnector. Background Art

[0002] Aseptic disconnects are devices used to maintain sterility in fluid paths when disconnecting closed fluid systems. They typically consist of a male and female connector that creates a sterile seal in a variety of tubing sizes and materials. These disconnects are suitable for most applications in biopharmaceutical, vaccine, cell, and gene therapy production.

[0003] However, in the prior art, such disconnectors generally require the use of shearing tools to perform the disconnection operation, so that the workers need to carry tools with them, and thus the operation is not convenient. Utility Model Content

[0004] In view of the above problems in the prior art, the purpose of the present invention is to provide a sterile disconnector.

[0005] The utility model provides the following technical solutions:

[0006] A sterile disconnector comprises a female head and a male head clamped in the female head by a clamping assembly, wherein the female head comprises a female head shell, a liquid channel 1 is provided at the liquid inlet end of the female head shell, a step 1 is provided in the female head shell, the step 1 divides the inner cavity of the female head shell into a male head accommodating cavity and a blockage accommodating cavity, the male head is inserted into the male head accommodating cavity, and the internal blockage 1 is arranged in the blockage accommodating cavity; the male head comprises a male head shell, a liquid channel 2 is provided at the liquid outlet end of the male head shell, a step 2 is provided on the inner wall of one end of the male head shell close to the female head, and the internal blockage 2 is arranged in the male head shell; when the male head is not inserted into the female head, the internal blockage 1 presses against the step 1 and is sealed with the step 1, and the internal blockage 2 presses against the step 2 and is sealed with the step 2, when the male head is inserted into the female head, the internal blockage 1 is separated from the step 1, and the internal blockage 2 is separated from the step 2; in the initial state, the male head is inserted into the female head, and after use, the male head can be removed by pressing the clamping assembly.

[0007] Specifically, the internal blocker 1 is connected to the inner wall of the female head shell through a reset spring 1. At the same time, a groove 3 is provided at the contact point between the internal blocker 1 and the step 1, and the O-ring 3 is sleeved outside the groove 3.

[0008] Specifically, the second internal blocker is connected to the inner wall of the male housing through the second reset spring. At the same time, a groove one is provided at the contact point between the second internal blocker and the second step, and an O-ring is set outside the groove one.

[0009] Specifically, the snap-on assembly includes a protrusion provided on the outside of the female head, the button is elastically connected to the protrusion through a spring, and the combination of the button and the protrusion forms a cavity, the spring is placed in the cavity, and a limiting ring is connected to the button. Step three is provided on the outer wall of the male head. When the male head enters and exits the female head, the limiting ring clamps step three, and when the button is pressed, the limiting ring disengages from step three.

[0010] Specifically, a second groove is provided on the outer wall of the male head, and a second O-ring is sleeved on the second groove. When the male head is inserted into the female head, the second O-ring forms a sealed connection with the inner wall of the female head.

[0011] The beneficial effects of the utility model are:

[0012] 1. This device can ensure that the fluid path remains sterile when the fluid closed system is disconnected;

[0013] 2. This device also takes into account the convenience of operation and sterility assurance, which is conducive to popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a three-dimensional diagram of the present utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the utility model in its initial state;

[0017] Figure 3 This is a schematic diagram of the internal structure of the utility model after the male connector and the female connector are disconnected;

[0018] The markings in the figure are: 1. female connector; 2. male connector; 3. cavity; 4. button; 5. spring; 6. limit ring; 7. liquid channel one; 8. female connector housing; 9. male connector housing; 10. liquid channel two; 11. internal blockage one; 12. step one; 13. internal blockage two; 14. return spring two; 15. step two; 16. groove one; 17. O-ring one; 18. O-ring two; 19. groove two; 20. step three; 21. groove three; 22. O-ring three. DETAILED DESCRIPTION

[0019] like Figures 1 to 3As shown, the utility model provides an aseptic disconnector, comprising a female head 1 and a male head 2 clamped in the female head 1 by a clamping assembly, wherein the female head 1 comprises a female head shell 8, a liquid channel 7 is provided at the liquid inlet end of the female head shell 8, a step 12 is provided in the female head shell 8, the step 12 divides the inner cavity of the female head shell 8 into a male head accommodating cavity and a plug accommodating cavity, the male head 2 is inserted into the male head accommodating cavity, and an internal plug 11 is provided in the plug accommodating cavity; the male head 2 comprises a male head shell 9, a liquid channel 2 10 is provided at the liquid outlet end of the male head shell 9, a step 2 15 is provided on the inner wall of one end of the male head shell 9 close to the female head 1, and an internal plug 2 13 is provided in the male head shell 9; when the male head 2 is not inserted into the female head 1, the internal plug 11 presses against the female head 1. The internal blockage 13 is against the step 12 and is sealed with the step 12, and the internal blockage 13 is against the step 2 15 and is sealed with the step 2 15, thereby preventing the liquid from flowing into the male head 2 through the liquid channel 1 7. When the male head 2 is inserted into the female head 1, the internal blockage 11 is separated from the step 12, and the internal blockage 2 13 is separated from the step 2 15, so that the liquid can flow from the liquid channel 1 7 to the liquid channel 2 10 for discharge; in the initial state, the male head 2 is in the state of being inserted into the female head 1, so that the liquid can flow directly, avoiding the internal parts from contacting the external environment, and ensuring that the interior of the device is always in a sterile state. After use, the male head 2 can be removed by pressing the snap-fit assembly. The device cannot be used anymore after use, so this device is a disposable product.

[0020] Furthermore, the internal blocker 11 is connected to the inner wall of the female head shell 8 through a return spring 12. At the same time, a groove 3 21 is provided at the contact point between the internal blocker 11 and the step 12, and an O-ring 3 22 is sleeved outside the groove 3 21, so that when there is no external force, the O-ring 3 22 contacts the step 12 to form a sealed connection.

[0021] Similarly, the internal blocker 13 is connected to the inner wall of the male head shell 9 through the return spring 14. At the same time, a groove 16 is provided at the contact point between the internal blocker 13 and the step 15, and an O-ring 17 is sleeved outside the groove 16, so that when there is no external force, the O-ring 17 contacts the step 15 to form a sealed connection.

[0022] When the male connector 2 is inserted into the female connector 1, the top of the internal blocker 11 collides with the top of the internal blocker 2 13, thereby compressing the return spring 12 and the return spring 2 14. At this time, the O-ring 3 22 disengages from the step 12, and the O-ring 1 17 disengages from the step 2 15. At the same time, the male connector 2 is clamped in the female connector 1 through the clamping assembly, so that the channel continues to exist.

[0023] Specifically, the snap-fit assembly includes a protrusion 2 provided on the outside of the female head 1, and the button 4 is elastically connected to the protrusion 2 through a spring 5. The combination of the button 4 and the protrusion 2 forms a cavity 3, and the spring 5 is placed in the cavity 3. At the same time, a limiting ring 6 is connected to the button 4, and a step three 20 is provided on the outer wall of the male head 2. When the male head 2 enters and exits the female head 1, the limiting ring 6 clamps the step three 20, and when the button 4 is pressed, the limiting ring 6 disengages from the step three 20, so that the male head 2 can be taken out.

[0024] Furthermore, in order to prevent the liquid from flowing out of the second liquid channel 10 and leaking directly from the male head accommodating cavity of the female head 1, a second groove 19 is provided on the outer wall of the male head 2, and the second O-ring 18 is sleeved on the second groove 19. Then, when the male head 2 is inserted into the female head 1, the second O-ring 18 forms a sealed connection with the inner wall of the female head 1.

[0025] The working principle of this utility model is:

[0026] In the initial state, the male connector 2 is inserted into the female connector 1, the liquid inlet pipe is connected to the liquid channel 1 7, and the liquid outlet pipe is connected to the liquid channel 2 10. The liquid flows in from the liquid channel 1 7, flows into the male connector shell 9 through the blockage accommodating cavity of the female connector shell 8, and then flows out from the liquid channel 2 10. The entire operation is aseptic. After use, press the button 4 to separate the male connector 2 from the female connector 1. At the same time, the internal blockage 11 blocks the inner cavity of the female connector 1, and the internal blockage 2 13 blocks the inner cavity of the male connector 2 to prevent the liquid from flowing out from the non-liquid channel.

[0027] The device mainly ensures that the fluid path is kept sterile when the fluid closed system is disconnected. At the same time, the device also takes into account the convenience of operation and sterility assurance, which is conducive to popularization and use.

[0028] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A sterile disconnector, characterized in that: The utility model comprises a female head and a male head which is clamped in the female head by a clamping assembly, wherein the female head comprises a female head shell, a liquid channel 1 is provided at the liquid inlet end of the female head shell, a step 1 is provided in the female head shell, the step 1 divides the inner cavity of the female head shell into a male head accommodating cavity and a blockage accommodating cavity, the male head is inserted into the male head accommodating cavity, and an internal blockage 1 is arranged in the blockage accommodating cavity; the male head comprises a male head shell, a liquid channel 2 is provided at the liquid outlet end of the male head shell, a step 2 is provided on the inner wall of one end of the male head shell close to the female head, and an internal blockage 2 is arranged in the male head shell; when the male head is not inserted into the female head, the internal blockage 1 presses against the step 1 and is sealed with the step 1, and the internal blockage 2 presses against the step 2 and is sealed with the step 2, and when the male head is inserted into the female head, the internal blockage 1 is separated from the step 1, and the internal blockage 2 is separated from the step 2; in the initial state, the male head is inserted into the female head, and after use, the male head can be removed by pressing the clamping assembly.

2. A sterile disconnector according to claim 1, characterized in that: The internal plugging object 1 is connected to the inner wall of the female head shell through the reset spring 1. At the same time, a groove 3 is provided at the contact point between the internal plugging object 1 and the step 1, and the O-ring 3 is sleeved outside the groove 3.

3. A sterile disconnector according to claim 1 or 2, characterized in that: The second internal blocker is connected to the inner wall of the male housing through the second reset spring. At the same time, a groove one is provided at the contact point between the second internal blocker and the second step, and an O-ring is set outside the groove one.

4. The aseptic disconnector according to claim 1, characterized in that: The snap-fit assembly includes a protrusion on the outside of the female head, and the button is elastically connected to the protrusion through a spring. The combination of the button and the protrusion forms a cavity, and the spring is placed in the cavity. At the same time, a limit ring is connected to the button, and a step three is provided on the outer wall of the male head. When the male head enters and exits the female head, the limit ring clamps the step three, and when the button is pressed, the limit ring disengages from the step three.

5. The aseptic disconnector according to claim 1, characterized in that: A second groove is provided on the outer wall of the male head, and a second O-ring is sleeved on the second groove. When the male head is inserted into the female head, the second O-ring forms a sealed connection with the inner wall of the female head.