Novel dust removal pipeline elbow

By using wear-resistant baffle and fastening device in dust removal pipe elbows, the wear problem caused by iron powder impact of dust removal pipe elbows is solved, and the effect of reducing wear and improving service life is achieved, while improving production efficiency.

CN223204018UActive Publication Date: 2025-08-08HEBEI HUAFENG ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202421697064.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-08
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

After a long time of use, the elbow of dust removal pipe is easily damaged due to the impact of iron powder or iron slag, resulting in loopholes and environmental pollution. Frequent repairs increase production costs and system operation impacts.

Method used

A new type of dust removal pipe elbow is designed, including a bent pipe body, a wear-resistant baffle and a fastening device. The wear-resistant baffle can be detached and connected through the fastening device, adjusting the length of the insertion into the bent pipe body to reduce wear, and using the wear-resistant baffle to withstand the impact of impurities such as dust.

Benefits of technology

It effectively reduces wear of the bent pipe body, improves service life, and improves production efficiency without affecting the operation of the system, avoiding frequent shutdowns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel dust removal pipeline elbow which comprises an elbow body, a wear-resistant baffle and a fastening device, an installation opening is formed in the side wall of the inlet end of the elbow body, the wear-resistant baffle which is obliquely arranged is installed in the installation opening in a sliding and sealing mode, and the fastening device is installed on the elbow body. The wear-resistant baffle is detachably connected with the mounting opening through a fastening device, and the length of the wear-resistant baffle inserted into the elbow body is adjusted through the fastening device. By arranging the wear-resistant baffle, partial area of the elbow body can be replaced to bear impact of dust and other impurities, abrasion of the elbow body can be reduced, and the service life of the elbow body is prolonged; the process of adjusting the length of the wear-resistant baffle inserted into the elbow body is short in time consumption, long-time influence on system operation is avoided, normal production is guaranteed, shutdown treatment is not needed, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal pipelines, in particular to a novel dust removal pipeline elbow. Background Art

[0002] Dust removal ducts are typically pre-set pipes connected to dust removal equipment to direct the flow of dust, smoke, or powder. Common dust removal ducts are steel or iron pipes, installed in the workshop along a predetermined path based on the specific structure of the workshop. In steel mills, in addition to dust, dust removal ducts also contain small amounts of iron powder or iron slag. This iron powder or iron slag is driven by compressed air and has a height difference. When it flows to the elbow of the dust removal duct, due to the need to turn, the iron powder or iron slag will impact the outer bend of the elbow. Prolonged impact can cause damage to the outer bend of the dust removal duct, which can then form a hole in the outer bend of the elbow. Dust, iron powder, and iron slag will fly out of the hole, polluting the surrounding environment.

[0003] The conventional solution is to weld a steel plate over the leak to plug it. However, after the dust removal equipment has been used for a period of time, the leak will reappear, requiring further repairs. This repetitive process not only increases production costs but also consumes a lot of man-hours, which will have a long-term impact on system operation. Utility Model Content

[0004] Based on this, it is necessary to provide a new type of dust removal pipe elbow to address the above technical problems.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a new dust removal pipe elbow, including a bend pipe body, a wear-resistant baffle and a fastening device. The side wall of the inlet end of the bend pipe body is provided with an installation opening, and a wear-resistant baffle is installed with an inclined sliding seal in the installation opening. The fastening device is installed on the bend pipe body, and the wear-resistant baffle is detachably connected to the installation opening through the fastening device. The length of the wear-resistant baffle inserted into the bend pipe body is adjusted by the fastening device.

[0006] Preferably, the fastening device includes a fixing seat, a bolt, a nut and a fastening block. The fixing seat is fixedly connected to the outer wall of the bent pipe body, the nut is fixedly installed on the fixing seat, the bolt is threadedly connected to the nut, one end of the bolt abuts against the fastening block, and the fastening block is pressed between the bent pipe body and the wear-resistant baffle by the bolt.

[0007] Preferably, the fastening block includes a first end face, a second end face and a third end face, the first end face is used to contact and cooperate with the bottom of the elbow body, the second end face is used to contact and cooperate with the wear-resistant baffle, and the third end face is used to contact and cooperate with the bolt.

[0008] Preferably, the first end face is a curved surface that can match the side wall of the inlet end of the elbow body.

[0009] Preferably, the elbow body includes an inlet straight pipe section, a bend section and an outlet straight pipe section connected in sequence, the angle between the inlet straight pipe section and the outlet straight pipe section is a, 90°≤a<180°, and the installation port and the fastening device are both located at the inlet straight pipe section.

[0010] Preferably, the angle between the wear-resistant baffle and the inlet straight pipe section is b, 0° <b≤45°。

[0011] Compared with the existing technology, this technical solution has at least one of the following beneficial effects: by providing a wear-resistant baffle, part of the elbow body can be replaced to withstand the impact of impurities such as dust, thereby reducing the wear of the elbow body and increasing the service life of the elbow body;

[0012] The process of adjusting the length of the wear-resistant baffle inserted into the elbow body is time-saving and will not affect the operation of the system for a long time, ensuring normal production without stopping the work, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional diagram of a new dust removal duct elbow according to an embodiment;

[0014] Figure 2 This is a front view of a new dust removal duct elbow according to one embodiment;

[0015] Figure 3 for Figure 2 Sectional view along line AA;

[0016] Figure 4 This is a schematic structural diagram of a fastening device according to an embodiment (omitting the fastening block);

[0017] In the figure, 1. elbow body; 2. wear-resistant baffle; 3. fastening device; 4. mounting port; 5. fixing seat; 6. bolt; 7. nut; 8. fastening block; 9. first end face; 10. second end face; 11. third end face; 12. inlet straight pipe section; 13. elbow section; 14. outlet straight pipe section. DETAILED DESCRIPTION

[0018] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] See also Figures 1 to 4The embodiment of the present application provides a new type of dust removal pipe elbow, including a bend pipe body 1, a wear-resistant baffle 2 and a fastening device 3. The side wall of the inlet end of the bend pipe body 1 is provided with an installation opening 4, and the installation opening 4 is slidingly and sealably installed with an inclined wear-resistant baffle 2. The fastening device 3 is installed on the bend pipe body 1, and the wear-resistant baffle 2 is detachably connected to the installation opening 4 through the fastening device 3. The length of the wear-resistant baffle 2 inserted into the bend pipe body 1 is adjusted by the fastening device 3.

[0020] Specifically, the fastening device 3 includes a fixing base 5, a bolt 6, a nut 7, and a fastening block 8. The fixing base 5 is fixedly connected to the outer wall of the elbow body 1, the nut 7 is fixedly installed on the fixing base 5, the bolt 6 is threadedly connected to the nut 7, and one end of the bolt 6 abuts against the fastening block 8. The fastening block 8 is pressed between the elbow body 1 and the wear-resistant baffle 2 by the bolt 6. By first placing the fastening block 8 on the wear-resistant baffle 2 and then rotating the bolt 6 so that the bolt 6 contacts the fastening block 8, the fastening block 8 is gradually tightened, and the fastening block 8 presses the wear-resistant baffle 2 to the elbow body 1 through friction.

[0021] In order to facilitate the fastening block 8 to stably press and fix the wear-resistant baffle 2 on the elbow body 1, the fastening block 8 is provided to include a first end face 9, a second end face 10 and a third end face 11. The first end face 9 is used to contact and cooperate with the bottom of the elbow body 1, the second end face 10 is used to contact and cooperate with the wear-resistant baffle 2, and the third end face 11 is used to contact and cooperate with the bolt 6. In the process of pressing and fixing the wear-resistant baffle 2 on the elbow body 1, the fastening block 8 is placed on the wear-resistant baffle 2, and the second end face 10 is in contact with the wear-resistant baffle 2. By rotating the bolt 6 so that the end of the bolt 6 away from the screw head is in contact with the third end face 11, the bolt 6 pushes the fastening block 8 to slide on the wear-resistant baffle 2 until the first end face 9 abuts against the elbow body 1, so that the fastening block 8 stably presses and fixes the wear-resistant baffle 2 on the elbow body 1.

[0022] To ensure the stability of the fastening block 8 and prevent relative movement between the fastening block 8 and the elbow body 1, the first end surface 9 is configured as an arcuate surface that aligns with the sidewall of the inlet end of the elbow body 1. This arcuate surface prevents the fastening block 8 from moving radially relative to the elbow body 1, i.e., in the Y-axis direction, after being pressed against the wear-resistant baffle 2. Furthermore, the bolt 6 restricts the fastening block 8 from moving in the X-axis direction, while the wear-resistant baffle 2 and the elbow body 1 jointly restrict the fastening block 8 from moving in the Z-axis direction. Thus, the fastening block 8 remains stable.

[0023] The elbow body 1 includes an inlet straight pipe section 12, an elbow section 13, and an outlet straight pipe section 14, which are connected in sequence. The angle between the inlet straight pipe section 12 and the outlet straight pipe section 14 is a, 90°≤a<180°. The installation port 4 and the fastening device 3 are both located at the inlet straight pipe section 12. In this embodiment, a is set to 90°.

[0024] The included angle between the wear-resistant baffle 2 and the inlet straight pipe section 12 is b, where 0° < b ≤ 45°. The larger the value of b, the greater the resistance to the air flow inside the elbow body 1, the greater the impact of dust and other impurities, and the faster the wear, so it should not be too large; the value of b should not be too small either. The smaller the value of b, the greater the difficulty of processing and installing the opening 4, and the maximum insertion length of the wear-resistant baffle 2 will also be limited. In this embodiment, b is set to 30°.

[0025] The working principle of this embodiment: Since the elbow section 13 has a certain angle, it is most vulnerable to wear during ventilation work. By installing the wear-resistant baffle 2 at the inlet straight pipe section 12, it can replace part of the elbow section 13 to bear the impact of dust and other impurities, and reduce the wear of the elbow section 13;

[0026] By regularly checking the wear condition of the wear-resistant baffle 2, flexibly adjusting the length inserted into the elbow body 1, and then fixing the wear-resistant baffle 2 through the fastening device 3, the whole process takes a short time and will not cause a long-term impact on the system operation; by protecting the elbow section 13 through the wear-resistant baffle 2, the wear of the elbow section 13 can be reduced, and the service life of the elbow body 1 can be extended. It is also possible to count according to the wear condition of the wear-resistant baffle 2. After obtaining the wear law, only need to regularly increase the length of the wear-resistant baffle 2 inserted into the elbow body 1, so that the wear amount of the wear-resistant baffle 2 inside the elbow body 1 can be replenished, and the length of the wear-resistant baffle 2 inserted into the elbow body 1 can be kept roughly constant without stopping work, thereby improving production efficiency.

[0027] By adjusting the length of the wear-resistant baffle 2 inserted into the elbow body 1, the protection area of the wear-resistant baffle 2 for the elbow section 13 can be adjusted. For example, when the elbow section 13 at a position closer to the inlet straight pipe section 12 is severely worn, the length of the wear-resistant baffle 2 inserted into the elbow body 1 can be increased, so that the protection area of the wear-resistant baffle 2 covers the worn area of the elbow section 13 at a position closer to the inlet straight pipe section 12, thereby extending the service life of the elbow body 1.

[0028] It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the appended claims.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A new type of dust removal pipe elbow, comprising an elbow body (1), characterized in that: The invention also includes a wear-resistant baffle (2) and a fastening device (3). The side wall of the inlet end of the bend pipe body (1) is provided with a mounting opening (4). The mounting opening (4) is slidingly and sealingly mounted with an inclined wear-resistant baffle (2). The bend pipe body (1) is provided with a fastening device (3). The wear-resistant baffle (2) is detachably connected to the mounting opening (4) via the fastening device (3). The length of the wear-resistant baffle (2) inserted into the bend pipe body (1) is adjusted via the fastening device (3).

2. The novel dust removal duct elbow according to claim 1 is characterized in that: The fastening device (3) comprises a fixing seat (5), a bolt (6), a nut (7) and a fastening block (8); the fixing seat (5) is fixedly connected to the outer wall of the elbow body (1); the nut (7) is fixedly mounted on the fixing seat (5); the bolt (6) and the nut (7) are threadedly connected; one end of the bolt (6) abuts against the fastening block (8); and the fastening block (8) is pressed between the elbow body (1) and the wear-resistant baffle (2) by the bolt (6).

3. The novel dust removal duct elbow according to claim 2 is characterized in that: The fastening block (8) comprises a first end face (9), a second end face (10) and a third end face (11), wherein the first end face (9) is used for contacting and cooperating with the bottom of the elbow body (1), the second end face (10) is used for contacting and cooperating with the wear-resistant baffle (2), and the third end face (11) is used for contacting and cooperating with the bolt (6).

4. The novel dust removal duct elbow according to claim 3 is characterized in that: The first end surface (9) is an arc surface that can match the side wall of the inlet end of the elbow body (1).

5. The novel dust removal duct elbow according to claim 1 is characterized in that: The elbow body (1) comprises an inlet straight pipe section (12), a bent pipe section (13) and an outlet straight pipe section (14) connected in sequence, the included angle between the inlet straight pipe section (12) and the outlet straight pipe section (14) being a, 90°≤a<180°, and the mounting port (4) and the fastening device (3) are both located at the inlet straight pipe section (12).

6. The novel dust removal duct elbow according to claim 5 is characterized in that: The angle between the wear-resistant baffle (2) and the inlet straight pipe section (12) is b, 0° <b≤45°。