Salt spray testing machine for electrostatic powder coating
By introducing ejection assembly to drive the placement rod vibration in the salt spray test machine for electrostatic powder coating, the corrosion problem caused by water droplets is solved, and the equipment safety and environmental quality are enhanced.
Patent Information
- Application Number
- CN202421916010.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the production process of electrostatic powder coatings, water droplets condensed at the bottom of the rod after use may fall off after the salt spray tester is used, causing corrosion to the device or the ground, posing safety risks and environmental pollution.
A salt spray test machine for electrostatic powder coating is designed, including a pick-and-place mechanism, which drives the sliding seat upwards through the ejection assembly to vibrate the clamped placement rod and vibrate the condensed water droplets to the inside of the equipment to avoid dripping.
Reduces corrosion of water droplets on the devices and the ground, improves safety and working environment quality, and reduces damage to staff and equipment.
Smart Images

Figure CN223205333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrostatic powder coating production, in particular to a salt spray testing machine for electrostatic powder coating. Background Art
[0002] Electrostatic powder coatings are resistant to salt spray, acid and alkali, non-toxic, and environmentally friendly. They are mainly used in anti-corrosion construction in various industries such as military industry, shipbuilding, and marine engineering. They play an anti-corrosion role on metals and protect the service life of non-ferrous metals. During the production of electrostatic powder coatings, they will be subjected to salt spray tests, which will use a smoke test machine. The salt spray test is an environmental test that uses the artificial simulated smoke environment conditions created by the salt spray test machine to evaluate the corrosion resistance of products or metal materials.
[0003] By comparing with the salt spray tester with patent announcement number CN218121716U, in this scheme, after the device is used, a large amount of salt spray water droplets may condense at the bottom of the placement rod. If the water droplets are not preliminarily cleaned, when the placement rod is taken out, the water droplets at the bottom of the placement rod may fall onto the device or the ground, which may cause certain corrosion to the staff or the surface of the device, pose certain safety risks, and cause certain pollution to the environment. Utility Model Content
[0004] The purpose of this utility model is to provide a salt spray tester for electrostatic powder coatings in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A salt spray tester for electrostatic powder coatings, comprising a salt spray device, a control console provided on a side wall of the salt spray device, a sealing cover rotatably mounted on the upper end of the salt spray device, and a pick-and-place mechanism for taking and placing materials, the pick-and-place mechanism being located inside the salt spray device;
[0007] The pick-and-place mechanism includes a placement component for clamping and fixing the material when it is placed;
[0008] The placement component includes a fixed frame fixed on the inner wall of the salt spray equipment, a sliding seat is slidably installed in the fixed frame, an ejection spring is connected between the sliding seat and the bottom wall of the fixed frame, an electromagnet is installed at the bottom end of the sliding seat, and a permanent magnet is fixed to one end of the fixed frame close to the electromagnet. A plurality of arc grooves are provided above the sliding seat, and the plurality of arc grooves are distributed front to back. Clamping blocks are installed on the front and back sides of the arc grooves, the clamping block is rotatably connected to the sliding seat, a torsion spring is connected between the rotating end of the clamping block and the sliding seat, the upper end of the clamping block is arc-shaped, a placing rod is placed in the arc groove, and an ejection component is provided under the sliding seat. The ejection component is used to drive the sliding seat to bounce upward when the sealing cover is opened upward, so that the clamped placing rod vibrates.
[0009] Preferably: the ejection assembly includes a partition arranged on the front and rear sides of the sliding seat, the partition is fixedly connected to the fixed frame, a lower pressure block is slidably installed between the partition and the fixed frame, the lower pressure block is an inverted L-shape, a lower pressure column is arranged above the lower pressure block, the lower pressure column is fixedly connected to the sealing cover, a connecting plate is fixedly connected between the lower pressure blocks on both sides, the connecting plate is slidably connected to the fixed frame, a plurality of limit sleeves are fixed at the bottom end of the fixed frame, a slider is slidably installed in the limit sleeve, the slider is fixedly connected to the connecting plate, a reset spring is connected between the slider and the limit sleeve, and a limiting structure is provided between the lower pressure block and the sliding seat, the limiting structure is used to disengage from the limit of the sliding seat when the lower pressure block moves upward, and drive the sliding seat to bounce up quickly.
[0010] Preferably: the limiting structure includes a lower wedge block arranged between the partition and the sliding seat, the lower wedge block is slidably connected to the fixed frame, a compression spring is connected between the partition and the lower wedge block, an insert block is fixed to one end of the lower wedge block near the sliding seat, the upper end of the insert block is arc-shaped, the insert block is plugged into the sliding seat, an upper wedge block is arranged above the lower wedge block, the upper wedge block is fixedly connected to the lower pressure block, the upper wedge block and the lower wedge block are slidably matched, and a striking structure is arranged above the sliding seat, the striking structure is used to make the clamped placement rod vibrate when the sliding seat bounces upward.
[0011] Preferably, the striking structure comprises two front-to-back symmetrical striking blocks fixed on the upper end of the sliding seat, a force-bearing block is provided above the striking block, and the force-bearing block is fixedly connected to the inner wall of the salt spray equipment.
[0012] Preferably, a placement groove is provided on the inner wall of the salt spray equipment, and a plurality of placement frames are placed on the placement groove, and the placement frames are in an inverted V shape.
[0013] Preferably: a pressing column is fixed on the sliding seat.
[0014] Compared with the prior art, the beneficial effects are as follows:
[0015] After the salt spray test, multiple water droplets may condense at the lower end of the placement rod. When the sealing cover is opened upward, the ejection assembly is triggered, driving the sliding seat to move upward rapidly, and at the same time causing the sliding seat to vibrate to a certain extent, thereby causing the placement rod clamped above the sliding seat to vibrate to a certain extent, and vibrating the water droplets condensed at the lower end of the placement rod to the bottom end of the salt spray equipment, thereby reducing the corrosion of the device caused by the condensed water droplets dripping onto the device or the ground when the placement rod is taken out and placed, thereby enhancing the safety of the device during use, improving the quality of the working environment, and reducing certain damage to the staff or the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 This is a spatial stereogram of a salt spray tester for electrostatic powder coatings described in the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the salt spray equipment of the salt spray tester for electrostatic powder coatings described in the utility model;
[0019] Figure 3 This is a structural diagram of a pick-and-place mechanism of a salt spray tester for electrostatic powder coatings described in the present invention;
[0020] Figure 4 This is a schematic structural diagram of the placement components of a salt spray tester for electrostatic powder coatings described in the present invention;
[0021] Figure 5 This is a cross-sectional view of the structure inside the ejection assembly of the salt spray tester for electrostatic powder coatings described in the present invention;
[0022] Figure 6 yes Figure 5 A partial enlarged view of point A in the middle.
[0023] The following are the descriptions of the reference numerals:
[0024] 100. Salt spray equipment; 200. Control console; 300. Sealing cover; 401. Placement frame; 402. Placement rod; 403. Fixed frame; 404. Sliding seat; 405. Clamping block; 406. Arc groove; 407. Lower wedge block; 408. Insert block; 409. Lower pressure block; 410. Upper wedge block; 411. Lower pressure column; 412. Connecting plate; 413. Limiting sleeve; 414. Striking block; 415. Force block; 416. Pressing column; 417. Placement groove; 418. Partition; 419. Electromagnet; 420. Permanent magnet. DETAILED DESCRIPTION
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0027] The present invention will be further described below with reference to the accompanying drawings:
[0028] like Figures 1-6 As shown, a salt spray tester for electrostatic powder coating includes a salt spray device 100, a control console 200 is provided on the side wall of the salt spray device 100, a sealing cover 300 is rotatably installed on the upper end of the salt spray device 100, and a pick-up and placement mechanism for taking and placing materials is also included. The pick-up and placement mechanism is located inside the salt spray device 100.
[0029] In this embodiment: the pick-and-place mechanism includes a placement component for clamping and fixing the material when it is placed.
[0030] The placement component includes a fixed frame 403 fixed on the inner wall of the salt spray equipment 100, a sliding seat 404 is slidably installed in the fixed frame 403, a ejection spring is connected between the sliding seat 404 and the bottom wall of the fixed frame 403, an electromagnet 419 is installed at the bottom end of the sliding seat 404, and a permanent magnet 420 is fixed at one end of the fixed frame 403 near the electromagnet 419. A plurality of arc grooves 406 are provided above the sliding seat 404, and the plurality of arc grooves 406 are distributed front and back. Clamping blocks 405 are installed on both sides of the arc groove 406. The clamping block 405 is rotatably connected to the sliding seat 404, and a torsion spring is connected between the rotating end of the clamping block 405 and the sliding seat 404. The upper end of the clamping block 405 is arc-shaped, and a placing rod 402 is placed in the arc groove 406. An ejection component is provided below the sliding seat 404. The ejection component is used to drive the sliding seat 404 to bounce upward when the sealing cover 300 is opened upward, so that the clamped placing rod 402 vibrates.
[0031] The ejection assembly includes a partition 418 arranged on the front and rear sides of the sliding seat 404, the partition 418 is fixedly connected to the fixed frame 403, and a lower pressure block 409 is slidably installed between the partition 418 and the fixed frame 403. The lower pressure block 409 is an inverted L-shaped, and a lower pressure column 411 is provided above the lower pressure block 409. The lower pressure column 411 is fixedly connected to the sealing cover 300. A connecting plate 412 is fixedly connected between the lower pressure blocks 409 on both sides, and the connecting plate 412 is slidably connected to the fixed frame 403. A plurality of limiting sleeves 413 are fixed to the bottom end of the fixed frame 403, and a slider is slidably installed in the limiting sleeve 413. The slider is fixedly connected to the connecting plate 412, and a return spring is connected between the slider and the limiting sleeve 413. A limiting structure is provided between the lower pressure block 409 and the sliding seat 404. The limiting structure is used to disengage from the limit of the sliding seat 404 when the lower pressure block 409 moves upward, and drive the sliding seat 404 to bounce up quickly.
[0032] The limiting structure includes a lower wedge block 407 arranged between the partition 418 and the sliding seat 404, the lower wedge block 407 is slidably connected to the fixed frame 403, a compression spring is connected between the partition 418 and the lower wedge block 407, an insert block 408 is fixed to one end of the lower wedge block 407 close to the sliding seat 404, the upper end of the insert block 408 is arc-shaped, the insert block 408 is plugged into the sliding seat 404, an upper wedge block 410 is arranged above the lower wedge block 407, the upper wedge block 410 is fixedly connected to the lower pressure block 409, the upper wedge block 410 is slidably matched with the lower wedge block 407, and a striking structure is arranged above the sliding seat 404, the striking structure is used to make the clamped placement rod 402 vibrate when the sliding seat 404 bounces upward.
[0033] The striking structure includes two front-to-back symmetrical striking blocks 414 fixed to the upper end of the sliding seat 404 , and a force-bearing block 415 is provided above the striking block 414 . The force-bearing block 415 is fixedly connected to the inner wall of the salt spray equipment 100 .
[0034] A placement groove 417 is provided on the inner wall of the salt spray equipment 100, and a plurality of placement frames 401 are placed on the placement groove 417. The placement frame 401 is in an inverted V shape, and a pressing column 416 is fixed on the sliding seat 404. After the salt spray test of the material is completed, a plurality of water droplets may condense at the lower end of the placement rod 402. When the sealing cover 300 is opened upward, the ejection assembly is triggered to drive the sliding seat 404 to move upward rapidly, and at the same time, the sliding seat 404 is vibrated to a certain extent, thereby vibrating the placement rod 402 clamped above the sliding seat 404 to a certain extent, and the water droplets condensed at the lower end of the placement rod 402 are vibrated to the bottom end of the salt spray equipment 100, thereby reducing the corrosion caused by the condensed water droplets dripping on the device or the ground when the placement rod 402 is taken out and placed, thereby enhancing the safety of the device during use, improving the quality of the working environment, and reducing the damage to the staff or the device.
[0035] Working principle: First, energize the electromagnet 419 to generate magnetism, and the electromagnet 419 quickly attracts and fits with the permanent magnet 420 below, driving the sliding seat 404 to move downward, and then multiple placement rods 402 are placed on the upper ends of the two clamping blocks 405, and the placement rods 402 are pressed downward to apply downward pressure on the two clamping blocks 405, so that the two clamping blocks 405 open each other, so that the placement rods 402 are pressed into the arc groove 406, and then when the two clamping blocks 405 are released from the pressure of the placement rods 402, the two clamping blocks 405 approach each other to reset, clamp and fix the placement rods 402, and place multiple placement frames 401 in the placement groove 417.
[0036] Then the material to be tested is placed on the placement frame 401 and the placement rod 402, and the sealing cover 300 is pressed downward. When the sealing cover 300 is pressed downward, the lower pressure column 411 is driven to move downward, pressing the lower pressure block 409 downward, and the lower pressure block 409 drives the upper wedge block 410 to move downward. The upper wedge block 410 presses the lower wedge block 407 downward, driving the lower wedge block 407 to approach one side of the sliding seat 404, driving the insert block 408 to move and insert into the sliding seat 404, and limiting and fixing the sliding seat 404. Then the electromagnet 419 is powered off, so that the electromagnet 419 loses its magnetism. The electromagnet 419 no longer attracts the permanent magnet 420, so that the sliding seat 404 can move freely and break away from the limit of the sliding seat 404. Then the console 200 controls the salt spray equipment 100 to start the salt spray test on the material inside.
[0037] After the salt spray equipment 100 has finished testing the material, the sealing cover 300 is rotated upward to open, driving the lower pressure column 411 to move upward, and the lower pressure column 411 is released from the downward pressure on the lower pressure block 409, and then the lower pressure block 409 moves upward, driving the upper wedge block 410 to move upward, and then the upper wedge block 410 is released from the downward pressure on the lower wedge block 407, and the lower wedge block 407 is reset to the side away from the sliding seat 404 by the compression spring, and then drives the plug block 408 to be pulled out to the side away from the sliding seat 404, and the plug block 408 is released from the limit of the sliding seat 404, and the sliding seat 404 moves upward rapidly, driving the clamping block 405 The clamped placement rod 402 moves upward, and the sliding seat 404 moves upward, driving the striking block 414 to move upward. The striking block 414 moves upward quickly to hit the upper force block 415, causing the sliding seat 404 to vibrate, and at the same time causing the placement rod 402 to vibrate, thereby vibrating the water droplets condensed at the lower end of the placement rod 402 to fall to the bottom end of the salt spray equipment 100, reducing the condensed water droplets dripping on the device or the ground when the placement rod 402 is taken out and placed, causing certain corrosion to the device, thereby enhancing the safety of the device during use, improving the quality of the working environment, and reducing certain damage to the staff or the device.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.
Claims
1. A salt spray tester for electrostatic powder coatings, comprising a salt spray device, a control console provided on the side wall of the salt spray device, and a sealing cover rotatably mounted on the upper end of the salt spray device, characterized in that: It also includes a taking and placing mechanism for taking and placing materials, and the taking and placing mechanism is located inside the salt spray equipment; The pick-and-place mechanism includes a placement component for clamping and fixing the material when it is placed; The cam is secured to the bottom of the sliding seat and is adapted to engage the cam when the locking cam is engaged.
2. The salt spray tester for electrostatic powder coating according to claim 1, characterized in that: The cam is fixedly mounted on the front of the sliding seat, and the cam is fixedly connected to the fixing frame. A lower pressure block is slidably mounted between the cam and the fixing frame. The lower pressure block is in an inverted L-shape. A lower pressure column is provided above the lower pressure block, and the lower pressure column is fixedly connected to the sealing cover. A connecting plate is fixedly connected between the lower pressure blocks on both sides. The connecting plate is slidably connected to the fixing frame. A plurality of limiting sleeves are fixed to the bottom of the fixing frame, and a slider is slidably mounted in the limiting sleeve. The slider is fixedly connected to the connecting plate, and a return spring is connected between the slider and the limiting sleeve. A limiting structure is provided between the lower pressure block and the sliding seat, and the limiting structure is used to disengage from the limit of the sliding seat when the lower pressure block moves upward, so as to drive the sliding seat to bounce up quickly.
3. The salt spray tester for electrostatic powder coating according to claim 2, characterized in that: The cam is fixedly mounted on the support frame, and the cam is adapted to move the cam forwardly and downwardly relative to the support frame, so that the cam can move relative to the support frame when the cam is in a position to move.
4. The salt spray tester for electrostatic powder coating according to claim 3, characterized in that: The striking structure includes two striking blocks fixed to the upper end of the sliding seat and symmetrical to each other. A force-bearing block is provided above the striking block, and the force-bearing block is fixedly connected to the inner wall of the salt spray equipment.
5. The salt spray tester for electrostatic powder coating according to claim 4, characterized in that: The placement groove is on the inner wall of the salt spray equipment, and a plurality of placement frames are placed on the placement groove, and the placement frames are in an inverted V shape.
6. The salt spray tester for electrostatic powder coating according to claim 5, characterized in that: A pressing column is fixed on the sliding seat.
Citation Information
Patent Citations
Salt spray testing machine
CN218121716U