Blade battery appearance defect detection device

Abstract

The utility model relates to the technical field of visual inspection, in particular to a blade battery appearance defect detection device. The device comprises a frame body, a working table plate is arranged in the frame body, an FFU cleaning unit is arranged at the top of the frame body, a phase light imaging detection module is arranged on the upper portion in the frame body, a jacking jig table is arranged at the bottom in the frame body, and two sets of symmetrical clamping turnover mechanisms are arranged above the working table plate; a code reading mechanism is arranged on the working table plate, a button operation table used for controlling the device to operate is arranged at the front end of the frame body, and the height of the button operation table is flush with that of the working table plate; according to the device, the phase light imaging module is adopted for detection, and a multi-axis linkage detection mechanism is combined for use, so that the defects of blade battery products can be quickly photographed and detected, the coverage of detection of battery products can be adapted, the detection efficiency is greatly improved, and the working efficiency is improved; the overall structure is compact and the layout is reasonable.

Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to a device for detecting appearance defects of a blade battery. Background Art

[0002] With the rapid development of new energy vehicles, my country is seeing an increasing number of them, and this has also led to numerous safety issues. The key to new energy vehicles lies in the power battery. Blade batteries, as the carrier of the entire battery, can exhibit various cosmetic defects during the manufacturing process, such as bubbles, bumps, wrinkles, scratches, dirt, and foreign matter in the coating. These defects can severely impact the filling, storage, and transportation of the chemical electrolyte, and consequently, the battery's proper operation. Therefore, blade batteries, after filling and coating, must be inspected for various cosmetic defects to eliminate potential safety hazards and ensure quality.

[0003] In the production of blade batteries, this highly repetitive and intelligent work is still generally completed by the naked eye; however, during the inspection process, there are many inspection surfaces, and workers simply cannot use the naked eye to carry out the inspection continuously and stably. Therefore, the stability and reliability of the inspection are poor, the work efficiency is low, and even misjudgment is prone to occur when the eyes are tired; in addition, some coated batteries are long and heavy, and it is difficult to inspect them manually; therefore, it is impossible to conduct comprehensive, accurate and detailed inspection and analysis of various types of defects in blade battery products. The problems of incomplete inspection and low inspection efficiency are also technical problems of existing battery product defect detection equipment. It is urgent to develop an efficient inspection equipment for coated blade batteries to solve the above problems and promote the rapid development of the new energy industry. Utility Model Content

[0004] The purpose of the present invention is to provide a blade battery appearance defect detection device with a reasonable design to address the defects and shortcomings of the existing technology, which can solve the above-mentioned defects.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: it includes a frame, a workbench is provided inside the frame, an FFU clean unit is provided on the top of the frame, a phase light imaging detection module is provided on the upper part of the frame, a lifting fixture table is provided on the bottom of the frame, and two sets of symmetrical clamping and flipping mechanisms are provided above the workbench; a code reading mechanism is provided on the workbench, and a button operating table for controlling the operation of the device is provided at the front end of the frame, and the height of the button operating table is flush with the height of the workbench.

[0006] Preferably, the clamping and flipping mechanism includes a linear servo module 2 installed on the workbench, a drag chain mounting plate and a drag chain are provided on the side of the linear servo module 2, a module connecting plate is slidably installed above the linear servo module 2, a mounting vertical plate is provided above the module connecting plate, an upper and lower adjustment plate is slidably installed in the mounting vertical plate along the vertical direction, a fine-tuning knob fixing plate is installed on the upper and lower adjustment plates, a fine-tuning knob is provided on the top of the fine-tuning knob fixing plate, a hollow rotating platform is provided in the upper and lower adjustment plates, a servo motor is provided on the side of the hollow rotating platform, the rotating shaft of the servo motor is connected to the clamp mounting plate, the front end of the clamp mounting plate is connected to the clamp, and several clamping blocks are connected to the clamp.

[0007] Preferably, the jacking jig table includes a linear servo module 1 arranged at the bottom of the frame, a jacking push plate is installed on the linear servo module 1, a jig base plate is installed above the jacking push plate, left and right limit plates are respectively provided on the left and right sides of the jig base plate, and front and rear limit plates are respectively provided on the front and rear sides of the jig base plate.

[0008] Preferably, the code reading mechanism includes a mounting profile installed on the workbench, the mounting profile is provided with a guide slide, one side of the module connecting plate is connected to a connecting push plate, one end of the guide slide is slidably connected to the connecting push plate, a slider is provided on the guide slide, a fastening knob is provided on one side of the slider, a code reader fixed adjustment bracket is installed on the slider, and a code reader is installed on the code reader fixed adjustment bracket.

[0009] Preferably, an imaging module mounting frame is provided at the top of the frame body, and the phase light imaging detection module is mounted on the imaging module mounting frame.

[0010] Preferably, each of the clamping blocks is provided with a buffer rubber pad.

[0011] Preferably, a display screen and a touch screen are provided at the front end of the top of the frame, and a keyboard and mouse operating table for placing a keyboard and mouse for operation is installed on the frame.

[0012] After adopting the above structure, the beneficial effects of the utility model are:

[0013] This device uses a phase light imaging module for detection. The phase light imaging module can image foreign matter, scratches, damage, bubbles, etc. on the surface of the diaphragm. The defects can be fully reflected in the 2D channel and the structural channel. The imaging can reflect the deformation of the diaphragm caused by foreign matter in the membrane, rather than the foreign matter itself. The measured 2D and 3D information is related to the coating morphology and deviates from the actual size of the foreign matter; the granular foreign matter in the membrane is relatively sharp and can be morphologically distinguished from the bubbles in the three-dimensional structural channel. The deep learning detection algorithm can easily detect and distinguish them, and the detection is comprehensive and accurate. Combined with the use of a multi-axis linkage detection mechanism, it can realize rapid photo detection of blade battery product defects, which can adapt to the coverage of battery product detection, greatly improve the detection efficiency, and improve work efficiency; the overall structure is compact and the layout is reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the external structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the installation of the code reading mechanism on the workbench in the utility model;

[0017] Figure 4 It is an oblique side view of the main internal structure of the utility model;

[0018] Figure 5 It is a front view of the main internal structure of the utility model;

[0019] Figure 6 It is a top view of the main internal structure of the utility model.

[0020] Description of reference numerals:

[0021] 1. Frame; 2. FFU clean unit; 3. Touch screen; 4. Display screen; 5. Keyboard and mouse operation console; 6. Button operation console; 7. Phase light imaging detection module; 7-1. Imaging module mounting bracket; 8. Lifting fixture table; 8-1. Linear servo module 1; 8-2. Lifting push plate; 8-3. Fixture base plate; 8-4. Left and right limit plates; 8-5. Front and rear limit plates; 9. Clamping and flipping mechanism; 9-1. Linear servo module 2; 9-2. Module connecting plate; 9-3. Drag chain; 9-4. Drag chain mounting plate; 9-5. Servo motor Machine; 9-6, hollow rotating platform; 9-7, mounting plate; 9-8, up and down adjustment plate; 9-9, fine-tuning knob fixing plate; 9-10, fine-tuning knob; 9-11, clamping jaw mounting plate; 9-12, clamping jaw; 9-13, clamping block; 9-14, cushioning rubber pad; 10, code reading mechanism; 10-1, code reader; 10-2, code reader fixing adjustment bracket; 10-3, connecting push plate; 10-4, tightening knob; 10-5, mounting profile; 10-6, guide rail; 11, blade battery; 12, workbench plate. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See Figure 1-Figure 2 As shown, it includes a frame 1, a workbench 12 is provided inside the frame 1, an FFU clean unit 2 is provided on the top of the frame 1, an imaging module mounting frame 7-1 is provided at the top position of the frame 1, a phase light imaging detection module 7 is installed on the imaging module mounting frame 7-1, a lifting fixture table 8 is provided at the bottom of the frame 1, two sets of symmetrical clamping and flipping mechanisms 9 are provided above the workbench 12; a code reading mechanism 10 is provided on the workbench 12, a button operating table 6 for controlling the operation of the device is provided at the front end of the frame 1, and the height of the button operating table 6 is flush with the height of the workbench 12, a display screen 4 and a touch screen 3 are provided at the top front end of the frame 1, and a keyboard and mouse operating table 5 for placing the keyboard and mouse for operation is installed on the frame 1.

[0024] See Figure 1-Figure 5As shown, the clamping and flipping mechanism 9 includes a linear servo module 2 9-1 installed on the workbench 12, and a drag chain mounting plate 9-4 and a drag chain 9-3 are provided on the side of the linear servo module 2 9-1. A module connecting plate 9-2 is slidably installed above the linear servo module 2 9-1, and a mounting vertical plate 9-7 is provided above the module connecting plate 9-2. An upper and lower adjustment plate 9-8 is slidably installed in the mounting vertical plate 9-7 along the vertical direction, and a fine-tuning knob fixing plate 9-9 is installed on the upper and lower adjustment plates 9-8. A fine-tuning knob 9-10 is provided on the top of the fine-tuning knob fixing plate 9-9, a hollow rotating platform 9-6 is provided in the upper and lower adjustment plates 9-8, a servo motor 9-5 is provided on the side of the hollow rotating platform 9-6, and the rotating shaft of the servo motor 9-5 is connected to the clamping claw mounting plate 9-11, and the front end of the clamping claw mounting plate 9-11 is connected to the clamping claw 9-12 for clamping the blade battery 11, and several clamping blocks 9-13 are connected to the clamping claw 9-12, and the clamping blocks 9-13 are each provided with a buffer rubber pad 9-14.

[0025] As an optimization solution of the present invention, the blade battery 11 is clamped and fixed using the clamping claw 9-12 and the clamping block 9-13, and the servo motor 9-5 is used to drive the clamping claw 9-12 to rotate, thereby driving the blade battery 11 to rotate, and at the same time, the height of the upper and lower adjustment plates 9-8 can be adjusted by the fine-tuning knob 9-10, thereby adjusting the height of the clamping claw 9-12, and the linear servo module 2 9-1 drives the upper structure to move horizontally, thereby driving the clamping claw 9-12 to adjust the horizontal position, and the buffer rubber pad 9-14 can reduce the pressure on the surface of the blade battery 11 during the clamping process to prevent damage due to clamping.

[0026] See Figures 1-6 As shown, the jacking fixture platform 8 includes a linear servo module 8-1 arranged at the bottom of the frame 1, a jacking push plate 8-2 is installed on the linear servo module 8-1, and a fixture base plate 8-3 is installed above the jacking push plate 8-2. Left and right limit plates 8-4 are respectively provided on the left and right sides of the fixture base plate 8-3, and front and rear limit plates 8-5 are respectively provided on the front and rear sides of the fixture base plate 8-3.

[0027] As an optimization solution of the present invention, a linear servo module 8-1 is provided to drive the blade battery 11 to move up and down, and to facilitate users to load and unload materials. At the same time, a limit plate is provided to limit the blade battery 11 to prevent sliding.

[0028] See Figures 1-6As shown, the code reading mechanism 10 includes a mounting profile 10-5 mounted on a workbench 12, and a guide rail 10-6 is provided on the mounting profile 10-5. One side of a module connecting plate 9-2 is connected to a connecting push plate 10-3, and one end of the guide rail 10-6 is slidably connected to the connecting push plate 10-3. A slider is provided on the guide rail 10-6, and a fastening knob 10-4 is provided on one side of the slider. A code reader fixing adjustment bracket 10-2 is installed on the slider, and a code reader 10-1 is installed on the code reader fixing adjustment bracket 10-2.

[0029] As an optimization solution of the present invention, a barcode reader 10-1 is provided to scan the blade battery 11 during its movement and import it into the system. Through the guide rail 10-6, the slider and the tightening knob 10-4, the user can adjust the position of the barcode reader 10-1 according to the pasting position of the barcode of different batches of batteries.

[0030] The use process of this utility model:

[0031] First, the staff places the blade battery 11 to be inspected on the jacking jig 8, and then presses the corresponding start button. The jacking jig 8 drives the blade battery 11 to rise. During this process, the code reading mechanism 10 works automatically to read the barcode of the blade battery 11 and input it into the system. After the blade battery 11 reaches the specified height, the phase light imaging detection module 7 is started and takes a picture of the front of the blade battery 11. Then the clamping and flipping mechanism 9 clamps the blade battery 11, and the jacking jig 8 is lowered. At the same time, the clamping and flipping mechanism 9 starts to drive the blade battery 11 to rotate 180 degrees. The phase light imaging detection module 7 can be started again to take a picture of the back of the blade battery 11. Then the jacking jig 8 is raised, the clamping and flipping mechanism 9 puts down the blade battery 11, and the jacking jig 8 can be lowered. The phase light imaging detection module 7 detects the surface quality of the blade battery 11 according to the photo and outputs the battery quality result. The staff removes the blade battery 11 according to the result and stores it in a classified manner.

[0032] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents of such scope and metes and bounds.

Claims

1. A blade battery appearance defect detection device, comprising a frame (1), characterized in that: A workbench (12) is provided in the frame (1), an FFU clean unit (2) is provided on the top of the frame (1), a phase light imaging detection module (7) is provided in the upper part of the frame (1), a lifting fixture table (8) is provided in the bottom of the frame (1), and two sets of symmetrical clamping and flipping mechanisms (9) are provided above the workbench (12); a code reading mechanism (10) is provided on the workbench (12), and a button operating table (6) for controlling the operation of the device is provided at the front end of the frame (1), and the height of the button operating table (6) is flush with the height of the workbench (12).

2. The blade battery appearance defect detection device according to claim 1, characterized in that: The clamping and flipping mechanism (9) includes a linear servo module 2 (9-1) installed on a workbench (12), a drag chain installation plate (9-4) and a drag chain (9-3) are provided on the side of the linear servo module 2 (9-1), a module connecting plate (9-2) is slidably installed above the linear servo module 2 (9-1), a mounting vertical plate (9-7) is provided above the module connecting plate (9-2), an upper and lower adjustment plate (9-8) is slidably installed in the mounting vertical plate (9-7) along the vertical direction, and the upper and lower adjustment plates (9-8) are A fine-tuning knob fixing plate (9-9) is installed on the upper portion, a fine-tuning knob (9-10) is provided on the top of the fine-tuning knob fixing plate (9-9), a hollow rotating platform (9-6) is provided in the upper and lower adjusting plates (9-8), a servo motor (9-5) is provided on the side of the hollow rotating platform (9-6), a rotating shaft of the servo motor (9-5) is connected to a clamping jaw mounting plate (9-11), a front end of the clamping jaw mounting plate (9-11) is connected to a clamping jaw (9-12), and a plurality of clamping blocks (9-13) are connected to the clamping jaw (9-12).

3. The blade battery appearance defect detection device according to claim 2, characterized in that: The lifting fixture platform (8) includes a linear servo module (8-1) arranged at the bottom of the frame (1), a lifting push plate (8-2) is installed on the linear servo module (8-1), a fixture base plate (8-3) is installed above the lifting push plate (8-2), left and right limit plates (8-4) are respectively provided on the left and right sides of the fixture base plate (8-3), and front and rear limit plates (8-5) are respectively provided on the front and rear sides of the fixture base plate (8-3).

4. The blade battery appearance defect detection device according to claim 3, characterized in that: The code reading mechanism (10) includes a mounting profile (10-5) mounted on a workbench (12), a guide rail (10-6) being provided on the mounting profile (10-5), a connecting push plate (10-3) being connected to one side of one of the module connecting plates (9-2), one end of the guide rail (10-6) being slidably connected to the connecting push plate (10-3), a slider being provided on the guide rail (10-6), a fastening knob (10-4) being provided on one side of the slider, a code reader fixing and adjusting bracket (10-2) being mounted on the slider, and a code reader (10-1) being mounted on the code reader fixing and adjusting bracket (10-2).

5. The blade battery appearance defect detection device according to claim 4, characterized in that: An imaging module mounting frame (7-1) is provided at the top of the frame (1), and the phase light imaging detection module (7) is mounted on the imaging module mounting frame (7-1).

6. The blade battery appearance defect detection device according to claim 5, characterized in that: The clamping blocks (9-13) are each provided with a buffer rubber pad (9-14).

7. The blade battery appearance defect detection device according to claim 6, characterized in that: The front end of the top of the frame (1) is provided with a display screen (4) and a touch screen (3), and a keyboard and mouse operating table (5) for placing a keyboard and mouse for operation is installed on the frame (1).

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