Panel seat assembly and variable frequency generator set

By integrating the anti-drag controller, inverter, battery and alarm on the panel body, the problem of dispersed installation positions of electrical components in the generator set is solved, reducing the usage of wire harness and simplifying the assembly process, and improving the economy and production efficiency of the whole machine.

CN223206970UActive Publication Date: 2025-08-08CHONGQING RUNTONG TECH CO LTD
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Patent Information

Application Number
CN202422460212.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-08
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The installation positions of electrical components in existing generator sets are dispersed, resulting in increased wiring harness usage and complex assembly processes, making it difficult to optimize.

Method used

Integrate the anti-drag controller, inverter, battery and alarm on the panel body to reduce the amount of wiring harness used and simplify the assembly process by optimizing layout.

Benefits of technology

Shorten the length of the wiring harness, reduce assembly costs, improve production efficiency, and make the layout more regular and reduce space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a panel seat assembly and a frequency conversion generator set. The panel seat assembly comprises a panel body, and a reverse dragging controller, an inverter, a battery and an alarm which are arranged on the rear side of the panel body. The front side of the panel body is recessed backwards to form a mounting groove, and the operation panel is mounted in the mounting groove. The installation groove forms a protruding part on the rear side of the panel body, the reverse dragging controller is arranged on the side, away from the installation groove, of the protruding part, and the inverter is arranged below the protruding part. The reverse dragging controller, the inverter, the battery and the alarm are integrated on the panel body, and the spacing distances among the electrical components are short, so that the length of a wire harness for connecting the electrical components and the operation panel is greatly shortened, the use amount of the wire harness is reduced, and the economical efficiency in the whole machine assembling process is improved. Meanwhile, the electrical components are all installed on the panel body, so that the assembly process of the whole machine is simplified, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of generator sets, in particular to a panel seat assembly and a variable frequency generator set. Background Art

[0002] Reverse starting is a common generator starting method. Its purpose is to reverse the generator's rotational direction to accelerate the generator in advance, achieving a quick start. However, reverse starting requires a specialized controller. Similarly, the inverter is a core electrical component in a variable frequency generator set. To facilitate connection between the inverter and the operating panel, it is usually installed behind the panel base.

[0003] Generator sets also include electrical components like batteries and carbon monoxide alarms, all of which must be installed within the generator housing. If these components are installed far apart, the amount of wiring harnesses required will increase installation costs. Furthermore, the scattered installation locations of these components complicate the assembly process. Utility Model Content

[0004] In response to the defects in the existing technology, the purpose of the present invention is to provide a panel seat assembly and a variable frequency generator set, which integrate the anti-drag controller, inverter, battery and alarm on the panel body, reduce the use of wiring harnesses, simplify the assembly process of the whole machine, and make the layout of the entire panel seat assembly more regular.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a panel seat assembly, including a panel body, and an anti-drag controller, an inverter, a battery and an alarm arranged on the rear side of the panel body; the front side of the panel body is recessed backward to form an installation groove, and the installation groove forms a protrusion on the rear side of the panel body, the anti-drag controller is arranged on the side of the protrusion away from the installation groove, and the inverter is arranged below the protrusion.

[0006] Preferably, the raised portion is provided with a plurality of through holes, and the through holes pass through the bottom of the mounting groove; the anti-drag controller is provided with a plurality of mounting holes, and the number of the mounting holes corresponds to the number of the through holes; a positioning portion is provided on the side of the raised portion facing away from the mounting groove, and when the anti-drag controller is located in the positioning portion, each of the through holes is aligned with one of the mounting holes.

[0007] Preferably, the positioning portion includes four limiting blocks, each of which is in a bent structure, and the four limiting blocks are respectively arranged around four corners of the anti-drag controller.

[0008] Preferably, an air duct, an air inlet gap and an air outlet gap are formed between the inverter and the panel body. The air inlet gap and the air outlet gap are respectively connected to the air duct, the air inlet gap is close to the bottom of the panel body, and the air outlet gap is close to the raised portion. The heat dissipation part of the inverter is located in the air duct.

[0009] Preferably, the panel body is provided with an auxiliary air inlet hole on the plate body located between the air inlet gap and the air outlet gap, and the auxiliary air inlet hole is communicated with the air duct.

[0010] Preferably, the panel body is provided with two spaced-apart support blocks, the support blocks extend along the height direction of the panel body, the inverter is mounted on the two support blocks, and the inverter, the panel body and the two support blocks together form the air duct.

[0011] Preferably, a mounting bracket is provided on the raised portion, and the battery is arranged on the mounting bracket.

[0012] Preferably, a supporting block is bent on the mounting bracket, the battery is placed on the supporting block, a socket is provided on the supporting block, and a tongue is provided at the bottom of the battery, and the tongue is plugged into and fits with the socket.

[0013] Preferably, the alarm is arranged below the battery and located on one side of the inverter, an air inlet is provided on the panel body, and the alarm is close to the air inlet.

[0014] The utility model also provides a variable frequency generator set, comprising the above-mentioned panel seat assembly.

[0015] Beneficial effects of the utility model:

[0016] The utility model discloses a panel seat assembly and a variable frequency generator set, which integrates a reverse drag controller, an inverter, a battery and an alarm on the panel body. Since the distances between these electrical components are close, the length of the wiring harness used to connect the electrical components to the operating panel will be greatly shortened, thereby reducing the amount of wiring harness used and improving the economy of the whole machine assembly process. At the same time, since these electrical components are all installed on the panel plate body, this simplifies the assembly process of the whole machine and improves production efficiency. In addition, since the inverter is relatively large in size, by installing it below the raised portion, the space on the rear side of the panel body is fully utilized, making the layout of the entire panel seat assembly more regular and reducing the space occupied by the panel seat assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0018] Figure 1 A schematic structural diagram of a panel seat assembly provided in one embodiment of the present utility model;

[0019] Figure 2 It is a structural diagram of the rear side of the panel body;

[0020] Figure 3 is a cross-sectional schematic diagram of the panel seat assembly;

[0021] Figure 4 It is a structural diagram of the mounting bracket;

[0022] Figure 5 This is a structural diagram of the battery and the mounting bracket;

[0023] Figure 6 It is a structural diagram of the front side of the panel body;

[0024] Reference numerals:

[0025] 10. Panel body; 11. Mounting groove; 12. Raised portion; 13. Through hole; 14. Limit block; 15. Auxiliary air inlet; 16. Support block; 17. Air inlet; 20. Anti-drag controller; 21. Mounting hole; 30. Inverter; 40. Battery; 41. Insert tongue; 50. Alarm; 61. Air duct; 62. Air inlet gap; 63. Air outlet gap; 70. Mounting bracket; 71. Support block; 711. Socket. DETAILED DESCRIPTION

[0026] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which this utility model belongs.

[0028] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In addition, the terms "first," "second," etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of this utility model, "plurality" means more than two, unless otherwise specifically defined.

[0030] In this application, unless otherwise expressly specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0031] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0032] like Figure 1-6As shown, in one embodiment of the present invention, a panel seat assembly and a variable frequency generator set are provided. The panel seat assembly includes a panel body 10, and an anti-drag controller 20, an inverter 30, a battery 40, and an alarm 50 arranged on the rear side of the panel body 10. The front side of the panel body 10 is recessed rearward to form a mounting groove 11, and the operation panel is installed in the mounting groove 11. The mounting groove 11 is formed with a raised portion 12 on the rear side of the panel body. The anti-drag controller 20 is arranged on the side of the raised portion 12 facing away from the mounting groove 11, and the inverter 30 is arranged below the raised portion 12. Among them, the variable frequency generator set includes the above-mentioned panel seat assembly.

[0033] The present embodiment discloses a panel seat assembly and a variable frequency generator set, which integrates the reverse drag controller 20, the inverter 30, the battery 40 and the alarm 50 on the panel body 10. Since the spacing between these electrical components is close, the length of the wiring harness used to connect the electrical components to the operation panel will be greatly shortened, thereby reducing the amount of wiring harness used and improving the economy of the whole machine assembly process. At the same time, since these electrical components are all installed on the panel plate body, this simplifies the assembly process of the whole machine and improves production efficiency. In addition, since the inverter 30 is relatively large in size, by installing it below the raised portion 12, the space on the rear side of the panel body 10 is fully utilized, making the layout of the entire panel seat assembly more regular and reducing the space occupied by the panel seat assembly.

[0034] In one embodiment, the raised portion 12 is provided with four through-holes 13 extending through the bottom of the mounting groove 11. The anti-drag controller 20 is provided with four mounting holes 21, the number of which corresponds to the number of through-holes 13. A positioning portion is provided on the side of the raised portion 12 facing away from the mounting groove 11. When the anti-drag controller 20 is positioned within the positioning portion, each through-hole 13 aligns with a mounting hole 21.

[0035] The anti-drag controller 20 is fastened to the raised portion 12 by bolts. Specifically, the bolts pass through the through holes 13 and are threadedly connected to the corresponding mounting holes 21. After tightening the four bolts, the anti-drag controller 20 can be fixed to the raised portion 12. At the same time, because the bolts engage the mounting holes 21 from the side of the mounting groove 11, there is no need to use nuts to fix the anti-drag controller 20, which saves the number of fixing parts.

[0036] Furthermore, the positioning portion includes four stoppers 14, each of which is a bent structure and is disposed around the four corners of the anti-drag controller 20. During assembly, after aligning the four corners of the anti-drag controller 20 with the four stoppers 14, each through hole 13 will align with the corresponding mounting hole 21, thereby improving assembly convenience.

[0037] In one embodiment, an air duct 61, an air inlet gap 62 and an air outlet gap 63 are formed between the inverter 30 and the panel body 10. The air inlet gap 62 and the air outlet gap 63 are respectively connected to the air duct 61. The air inlet gap 62 is close to the bottom of the panel body 10, and the air outlet gap 63 is close to the raised portion 12. The heat dissipation part of the inverter 30 is located in the air duct 61.

[0038] The panel body 10, together with the frame, bottom plate, side plates, and rear plate (not shown in the drawings), forms the generator set's housing. When the power source is running, a negative pressure forms inside the housing, causing outside air to be drawn into the housing through the air inlet gap 62, air duct 61, and air outlet gap 63, thereby cooling the power source and other components. As air flows through the air duct 61, it passes through the channels between the heat sinks of the inverter 30, removing heat from these heat sinks and cooling the inverter 30. This eliminates the need for an additional cooling device to cool the inverter 30, saving costs.

[0039] In one embodiment, an auxiliary air inlet hole 15 is provided on the panel body 10 between the air inlet gap 62 and the air outlet gap 63. The auxiliary air inlet hole 15 is connected to the air duct 61, and the outside air can also enter the air duct 61 through the auxiliary air inlet hole 15, thereby further improving the air intake effect.

[0040] In one embodiment, the panel body 10 is provided with two spaced-apart support blocks 16 extending along the height of the panel body 10. The inverter 30 is fixed to the two support blocks 16 by bolts. The inverter 30, the panel body 10, and the two support blocks 16 together form an air duct 61. The design of the two support blocks 16 not only secures the inverter 30 but also blocks airflow, allowing most of the airflow in the air duct 61 to flow out only through the air outlet gap 63. This improves the cooling effect on the inverter 30 and ensures its normal operation.

[0041] In one embodiment, a mounting bracket 70 is provided on the raised portion 12, and the battery 40 is fixed to the mounting bracket 70 via a bolt. To secure the battery 40, a support block 71 is formed on the mounting bracket 70, which is bent. The battery 40 is placed on the support block 71, which has a socket 711. The bottom of the battery 40 is provided with a tongue 41, which plugs into the socket 711.

[0042] In one embodiment, the alarm 50 is located below the battery 40 and on one side of the inverter 30. The panel body 10 is provided with an air inlet 17, and the alarm 50 is close to the air inlet 17. The alarm 50 is used to monitor CO gas. When the CO concentration exceeds the alarm limit of the alarm 50, the alarm 50 will shut down the internal combustion engine.

[0043] In the specification of the present invention, a large number of specific details are described. However, it is understood that the embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A panel seat assembly, characterized in that: It comprises a panel body (10), and an anti-drag controller (20), an inverter (30), a battery (40) and an alarm (50) arranged on the rear side of the panel body (10); The front side of the panel body (10) is recessed rearward to form a mounting groove (11), and the mounting groove (11) is formed with a protrusion (12) on the rear side of the panel body. The anti-drag controller (20) is arranged on a side of the protrusion (12) away from the mounting groove (11), and the inverter (30) is arranged below the protrusion (12).

2. The panel seat assembly according to claim 1, characterized in that: The protrusion (12) is provided with a plurality of through holes (13), the through holes (13) passing through the bottom of the mounting groove (11), and the anti-drag controller (20) is provided with a plurality of mounting holes (21), the number of the mounting holes (21) corresponding to the number of the through holes (13); A positioning portion is provided on the side of the protrusion (12) facing away from the mounting groove (11); when the anti-drag controller (20) is located in the positioning portion, each of the through holes (13) is aligned with one of the mounting holes (21).

3. The panel seat assembly according to claim 2, characterized in that: The positioning portion comprises four limiting blocks (14), the limiting blocks (14) are in a bent structure, and the four limiting blocks (14) are respectively arranged outside the four corners of the anti-drag controller (20).

4. The panel seat assembly according to claim 1, characterized in that: An air duct (61), an air inlet gap (62) and an air outlet gap (63) are formed between the inverter (30) and the panel body (10); the air inlet gap (62) and the air outlet gap (63) are respectively connected to the air duct (61); the air inlet gap (62) is close to the bottom of the panel body (10); the air outlet gap (63) is close to the raised portion (12); and the heat dissipation portion of the inverter (30) is located in the air duct (61).

5. The panel seat assembly according to claim 4, characterized in that: The panel body (10) is provided with an auxiliary air inlet hole (15) on the plate body between the air inlet gap (62) and the air outlet gap (63), and the auxiliary air inlet hole (15) is communicated with the air duct (61).

6. The panel seat assembly according to claim 4, characterized in that: The panel body (10) is provided with two spaced support blocks (16), the support blocks (16) extending along the height direction of the panel body (10), the inverter (30) being mounted on the two support blocks (16), and the inverter (30), the panel body (10) and the two support blocks (16) together forming the air duct (61).

7. The panel seat assembly according to claim 1, characterized in that: A mounting bracket (70) is provided on the raised portion (12), and the battery (40) is provided on the mounting bracket (70).

8. The panel seat assembly according to claim 7, characterized in that: A supporting block (71) is bent on the mounting bracket (70), the battery (40) is placed on the supporting block (71), a socket (711) is provided on the supporting block (71), and a tongue (41) is provided at the bottom of the battery (40), and the tongue (41) is plugged into and matched with the socket (711).

9. The panel seat assembly according to claim 1, characterized in that: The alarm (50) is arranged below the battery (40) and located on one side of the inverter (30); an air inlet (17) is provided on the panel body (10), and the alarm (50) is close to the air inlet (17).

10. A variable frequency generator set, characterized in that: A panel seat assembly comprising any one of claims 1-9.