Battery string typesetting module

By designing the battery string layout module of the motor screw lifting module and the down-pressure module, the problems of single functions and inconvenient replacement of existing devices are solved, and efficient layout and stable welding of multiple battery strings are realized, which improves production efficiency and convenience.

CN223207465UActive Publication Date: 2025-08-08苏州德睿联智能装备科技有限公司
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Patent Information

Application Number
CN202422185094.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-08
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing battery string layout device can only type one set of battery strings at one time, with a single function, and needs to be shut down to replace the suction cup mold when replacing the model. It cannot adapt to battery strings of different sizes, and lacks the downward function to stabilize the alignment and welding of the battery string and the bus bar.

Method used

A battery string layout module is designed, including a motor screw lifting module, a layout module and a down-pressure module. It can complete the layout of six battery strings at one time, and quickly adjust it through the adjustable suction cup and slide rail structure. It has a down-pressure function to stabilize the alignment and welding of the battery string and bus bar.

Benefits of technology

It realizes simultaneous layout of six sets of battery strings, supports rapid change and size adjustment, improves welding stability, reduces downtime, and enhances the versatility and convenience of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cell string typesetting module, and belongs to the field of solar cell processing. The device comprises a motor lead screw lifting module, a typesetting module and a pressing module, the typesetting module is connected with the movable end of the motor lead screw lifting module, the pressing module is arranged on the typesetting module, the typesetting module comprises a typesetting support and six typesetting suction cup sets, and each typesetting suction cup set comprises a suction cup support, a fixed suction cup and an adjustable suction cup. The downward pressing module comprises a downward pressing air cylinder, a downward pressing support and a downward pressing block, the bottom of the downward pressing block is of a square column structure, a sliding rail is arranged at the bottom of the downward pressing support, and the downward pressing block is slidably connected with the sliding rail. Compared with the prior art, the battery string layout device can complete layout of six groups of battery strings at one time, meanwhile, the size of the battery strings can be conveniently and rapidly adjusted during model changing, the battery strings with different sizes can be adapted, meanwhile, the battery string layout device has a pressing function, laying and welding after the battery strings are well arranged and aligned with bus bars are facilitated, and the battery string layout device has the advantage of multiple functions.
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Description

Technical Field

[0001] The utility model belongs to the field of solar cell processing, and specifically relates to a battery string layout module. Background Art

[0002] A crystalline solar panel is a device that uses the photovoltaic effect to convert solar energy into electrical energy. Also known as a photovoltaic solar panel, a crystalline solar panel typically consists of multiple photovoltaic cells that absorb sunlight and convert it into direct current (DC) electricity. These panels can be installed on building roofs, ground, or other suitable areas to generate or supply electricity. As an important means of generating clean energy, photovoltaic solar panels are gaining increasing attention and widespread adoption. Globally, governments and businesses are investing in photovoltaic power generation projects to reduce reliance on traditional fossil fuels, mitigate environmental pollution, and promote sustainable development.

[0003] During the processing of crystalline solar cells, it is usually necessary to align the busbars and battery strings before welding. In automated production, this process usually involves layout of the battery strings. The layout of the battery strings is regular and convenient for alignment and welding with the busbars. Existing battery string layout devices usually have the following defects: First, they can only layout one group of battery strings at a time, and their functions are single; second, existing battery string layout devices usually use suction cup molds for adsorption layout, and battery strings of different specifications have different lengths. When changing the type, the machine needs to be stopped to replace the suction cup mold, which is inconvenient to use; third, existing battery string layout devices only have the adsorption layout function. After the battery strings are laid out and aligned with the busbars, they do not have the downward pressing function, and their functions are single. In view of this, the present invention provides a battery string layout module. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a battery string layout module, which can complete the layout of six groups of battery strings at one time. At the same time, it is convenient for the rapid adjustment of the size of the battery string when changing the type, and adapts to battery strings of different sizes. It also has a downward pressing function, which facilitates the laying and welding of the battery string after the layout is completed and aligned with the bus bar, and has the advantage of being integrated and multifunctional.

[0005] The utility model is achieved through the following technical solutions:

[0006] The battery string layout module includes a motor screw lifting module, a layout module and a pressing module. The layout module is connected to the movable end of the motor screw lifting module, and the pressing module is arranged on the layout module.

[0007] As a preferred technical solution, it also includes a main support frame, and the motor screw lifting module is fixed on the main support frame.

[0008] As a preferred technical solution, the motor screw lifting module includes a lifting motor, a lifting screw, a lifting slider and a lifting guide rail. The lifting motor is connected to the lifting screw, the lifting slider is threadedly connected to the lifting screw and slidingly connected to the lifting guide rail, and the typesetting module is arranged on the lifting slider.

[0009] As a preferred technical solution, the typesetting module includes a typesetting bracket and a typesetting suction cup group, the typesetting bracket is fixedly connected to the lifting slider, and the typesetting suction cup group is arranged below the typesetting bracket.

[0010] As a preferred technical solution, six groups of the typesetting suction cup groups are provided, and the six groups of the typesetting suction cup groups are all provided below the typesetting bracket.

[0011] As a preferred technical solution, the six groups of typesetting suction cup groups all include a suction cup bracket, a fixed suction cup and an adjustable suction cup. The top of the suction cup bracket is fixedly connected to the bottom of the typesetting bracket. Guide blocks, telescopic brackets and locking nuts are provided on both sides of the suction cup bracket. The telescopic bracket is slidably connected to the guide block through a groove and is locked and fixed by the locking nut. The fixed suction cup is arranged on the suction cup bracket, and the adjustable suction cup is arranged on the telescopic bracket.

[0012] As a preferred technical solution, the downward pressing module includes a downward pressing cylinder, a downward pressing bracket and a downward pressing block. The downward pressing cylinder is fixed on the typesetting bracket, the downward pressing bracket is connected to the movable end of the downward pressing cylinder, and the downward pressing block is arranged at the lower end of the downward pressing bracket.

[0013] As a preferred technical solution, a damper and a downward pressing guide rail are further provided between the typesetting bracket and the downward pressing bracket, and the downward pressing bracket is slidably connected to the downward pressing guide rail.

[0014] As a preferred technical solution, the bottom of the lower pressing block is a square column structure.

[0015] As a preferred technical solution, a slide rail is provided at the bottom of the pressing bracket, and the pressing block is slidably connected to the slide rail.

[0016] Beneficial effects:

[0017] 1. The utility model drives the layout module and the pressing module to perform lifting and lowering movements through the motor screw lifting module. After the layout module completes the layout and the bus bar is in place, the pressing module can perform an independent pressing action to press the battery string, bus bar and welding platform tightly, thereby improving welding stability. Six sets of layout suction cups are also provided on the layout module to achieve the layout of six groups of battery strings at one time.

[0018] 2. The layout module and the pressing module of the utility model are provided with guide blocks, telescopic brackets and locking nuts on both sides of the suction cup bracket of the layout module. The telescopic bracket can be telescopically adjusted, and the adjustable suction cup can be telescopically adjusted along with the telescopic bracket. The pressing block and the pressing bracket of the pressing module are adjusted in the form of slide rails, which is convenient for rapid adjustment of the size of the battery string when changing the type, without stopping the machine to replace the suction cup mold, thereby improving the convenience of use.

[0019] 3. The pressing block of the pressing module of the present invention is a square column structure, which is different from the traditional cylindrical structure. It will not rotate when pressed down, which improves the stability of the pressing down and facilitates the laying and welding of the battery strings after they are arranged and aligned with the bus bars. It has the advantage of being integrated and multifunctional. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the structural assembly drawing of the battery string layout module;

[0021] Figure 2 for Figure 1 Side view of the structure;

[0022] Figure 3 for Figure 1 Detailed structural diagram of the motor screw lifting module and the pressing module;

[0023] Figure 4 for Figure 1 A magnified view of the structure at point A;

[0024] Figure 5 This is a detailed structural diagram of the 3 middle pressure modules.

[0025] Figure ID:

[0026] 1. Motor screw lifting module; 11. Lifting motor; 12. Lifting slider; 13. Lifting guide rail; 2. Typesetting module; 21. Typesetting bracket; 22. Typesetting suction cup group; 221. Suction cup bracket; 222. Fixed suction cup; 223. Adjustable suction cup; 224. Telescopic bracket; 225. Guide block; 226. Locking nut; 227. Groove; 3. Pressing module; 31. Pressing cylinder; 32. Pressing bracket; 33. Pressing block; 34. Damper; 35. Square column structure; 36. Slide rail; 4. Main support frame. DETAILED DESCRIPTION

[0027] In order to further explain the technical solution of the present invention, the battery string layout module is clearly and completely explained below with reference to the accompanying drawings.

[0028] It should be noted that the terms "within", "in" and "a" cited in this specification are only for the convenience of description and are not intended to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships, without substantially changing the technical content, should also be regarded as the scope of implementation of the present invention and should be stated in advance.

[0029] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and should not be construed to indicate or imply relative importance or implicitly specify the number of the technical features referred to. Thus, a feature defined as "first," "second," and the like may explicitly or implicitly include one or more of such features. In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they can mean fixed connection, removable connection, or integral connection; they can mean direct connection, indirect connection through an intermediary, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0030] Example:

[0031] Please refer to Figures 1 to 5 This utility model provides a battery string layout module, please refer to the attached Figure 1 and 2 , including a motor screw lifting module 1, a typesetting module 2 and a pressing module 3. The typesetting module 2 is connected to the movable end of the motor screw lifting module 1, and the pressing module 3 is arranged on the typesetting module 2. The motor screw lifting module 1 is used to lift the typesetting module 2 and the pressing module 3 as a whole, and is used to adsorb the battery string and then rise for typesetting. The typesetting module 2 is used to adsorb the battery string, and the pressing module 3 is used to press down and fix the battery string after it is arranged and aligned with the bus bar, which facilitates the laying and welding of the bus bar and improves the welding stability.

[0032] In this embodiment, a main support frame 4 is further included, and the motor screw lifting module 1 is fixed on the main support frame. The main support frame 4 is used to install the entire mechanism on the equipment for use.

[0033] In this embodiment, please refer to the attached Figure 2The motor screw lifting module 1 includes a lifting motor 11, a lifting screw, a lifting slider 12 and a lifting guide rail 13. The lifting motor 11 is connected to the lifting screw, and the lifting slider 12 is threadedly connected to the lifting screw and slidingly connected to the lifting guide rail 13. The typesetting module 2 is arranged on the lifting slider 12. When working, the lifting motor 11 drives the lifting screw to rotate, and then drives the lifting slider 12 to perform lifting and lowering movements on the lifting guide rail 13 to realize the lifting and lowering movement of the typesetting module 2.

[0034] In this embodiment, please refer to the attached Figure 3 The typesetting module 2 includes a typesetting bracket 21 and a typesetting suction cup group 22. The typesetting bracket 21 is fixedly connected to the lifting slider 12, and the typesetting suction cup group 22 is arranged below the typesetting bracket 21.

[0035] In this embodiment, please refer to the attached Figure 3 There are six sets of layout suction cup groups 22, all of which are arranged below the layout bracket 21. The motor screw lifting module 1 drives the layout module 2 and the pressing module 3 to perform lifting and lowering movements. After the layout module 2 completes layout and the busbar is in place, the pressing module 3 can perform an independent pressing action to press the battery string, busbar and welding platform tightly to improve welding stability. Six sets of layout suction cup groups 22 are also arranged on the layout module 2, so that the layout of six battery strings can be completed at one time.

[0036] For details, please refer to the attached Figures 1 to 4 The six groups of typesetting suction cup groups 22 each include a suction cup bracket 221, a fixed suction cup 222 and an adjustable suction cup 223. The top of the suction cup bracket 221 is fixedly connected to the bottom of the typesetting bracket 21. Guide blocks 225, telescopic brackets 224 and locking nuts 226 are provided on both sides of the suction cup bracket 221. The telescopic bracket 224 is slidably connected to the guide block 225 through a groove 227 and is locked and fixed by the locking nut 226. The fixed suction cup 222 is provided at the On the suction cup bracket 221, the adjustable suction cup 223 is arranged on the telescopic bracket 224. By setting the fixed suction cup 222 and the adjustable suction cup 223, when changing the model, by loosening the locking nut 226, the telescopic length of the telescopic bracket 224 can be quickly adjusted by adjusting the telescopic length, and then adjusting the adjustable suction cup 223 to achieve rapid model changing. After adjustment, tighten the locking nut 226 to fix it.

[0037] In this embodiment, please refer to the attached Figure 3 and attached Figure 5The pressing module 3 includes a pressing cylinder 31, a pressing bracket 32 and a pressing block 33. The pressing cylinder 31 is fixed on the typesetting bracket 21. The pressing bracket 32 is connected to the movable end of the pressing cylinder 31. The pressing block 33 is arranged at the lower end of the pressing bracket 32. The pressing cylinder 31 drives the pressing bracket 32 to move downward, and then drives the pressing block 33 to move downward to realize the pressing action.

[0038] Furthermore, a damper 34 and a downward pressing guide rail are provided between the typesetting bracket 21 and the downward pressing bracket 32. The downward pressing bracket 32 is slidingly connected to the downward pressing guide rail. The damper 34 can act as a buffer when the downward pressing block 33 and the downward pressing bracket 32 rise, while the downward pressing guide rail can guide the movement of the downward pressing bracket 32 and the downward pressing block 33 to improve stability.

[0039] Specifically, the bottom of the pressing block 33 is a square column structure 35. The pressing block 33 of the pressing module 3 is a square column structure 35. Different from the traditional cylindrical structure, it will not rotate when pressed down, which improves the pressing stability and facilitates the laying and welding of the battery strings after they are arranged and aligned with the bus bars.

[0040] Specifically, a slide rail 36 is provided at the bottom of the lower pressure bracket 32, and the lower pressure block 33 is slidably connected to the slide rail 36. Through the sliding connection between the lower pressure block 33 and the lower pressure bracket 32, the lower pressure block 33 can be slidably adjusted on the lower pressure bracket 32, which is conducive to quickly adapting to the change of battery string adjustment.

[0041] By setting guide blocks 225, telescopic brackets 224 and locking nuts 226 on both sides of the suction cup bracket 221 of the typesetting module 2, the telescopic bracket 224 can be telescopically adjusted, and the adjustable suction cup 223 can be telescopically adjusted along with the telescopic bracket 224. The pressing block 33 and the pressing bracket 32 of the pressing module 3 are adjusted in the form of a slide rail 36, which is convenient for rapid adjustment of the size of the battery string when changing the type, without stopping the machine to replace the suction cup mold, thereby improving the convenience of use.

[0042] Through the above structure, the utility model can complete the layout of six groups of battery strings at one time. At the same time, it is convenient for the rapid adjustment of the size of the battery string when changing the type, and adapts to battery strings of different sizes. It also has a downward pressing function, which facilitates the laying and welding of the battery string after the layout is completed and the alignment with the bus bar, and has the advantage of being integrated and multifunctional.

[0043] The present invention is not limited to the above-mentioned embodiments. If various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, and if these modifications and variations fall within the scope of the claims of the present invention and equivalent technologies, the present invention also includes these modifications and variations.

Claims

1. Battery string layout module, characterized by: It includes a motor screw lifting module, a typesetting module and a pressing module, the typesetting module is connected to the movable end of the motor screw lifting module, and the pressing module is arranged on the typesetting module; the motor screw lifting module includes a lifting motor, a lifting screw, a lifting slider and a lifting guide rail, the lifting motor is connected to the lifting screw, the lifting slider is threadedly connected to the lifting screw and is slidably connected to the lifting guide rail, and the typesetting module is arranged on the lifting slider; the typesetting module includes a typesetting bracket and a typesetting suction cup group, the typesetting bracket is fixedly connected to the lifting slider, and the typesetting suction cup group is arranged below the typesetting bracket; the typesetting suction cup group is provided with six groups, and the six groups of typesetting suction cup groups are all arranged below the typesetting bracket; the pressing module includes a pressing cylinder, a pressing bracket and a pressing block, the pressing cylinder is fixed on the typesetting bracket, the pressing bracket is connected to the movable end of the pressing cylinder, and the pressing block is arranged at the lower end of the pressing bracket.

2. The battery string layout module according to claim 1, characterized in that: It also includes a main support frame, and the motor screw lifting module is fixed on the main support frame.

3. The battery string layout module according to claim 1, characterized in that: The six groups of typesetting suction cup groups all include a suction cup bracket, a fixed suction cup and an adjustable suction cup. The top of the suction cup bracket is fixedly connected to the bottom of the typesetting bracket. Guide blocks, telescopic brackets and locking nuts are provided on both sides of the suction cup bracket. The telescopic bracket is slidably connected to the guide block through a groove and is locked and fixed by the locking nut. The fixed suction cup is arranged on the suction cup bracket, and the adjustable suction cup is arranged on the telescopic bracket.

4. The battery string layout module according to claim 1, characterized in that: A damper and a downward pressing guide rail are further provided between the typesetting support and the downward pressing support, and the downward pressing support is slidably connected to the downward pressing guide rail.

5. The battery string layout module according to claim 1 or 4, characterized in that: The bottom of the lower pressing block is a square column structure.

6. The battery string layout module according to claim 5, characterized in that: A slide rail is provided at the bottom of the pressing bracket, and the pressing block is slidably connected to the slide rail.