Automatic continuous child bicycle frame bending production equipment
By introducing components such as storage boxes, cylinders, chutes and servo motors into the children's bicycle frame bending production equipment, the problem of time-consuming installation and positioning of aluminum alloy pipelines is solved, and efficient frame bending and forming is achieved, which improves production efficiency and stability.
Patent Information
- Application Number
- CN202422487563.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-15
AI Technical Summary
During the processing process of existing children's bicycle frame bending production equipment, the installation and positioning of aluminum alloy pipelines is time-consuming and labor-intensive, affecting the frame bending and forming efficiency.
An automated continuous children's bicycle frame bending production equipment is designed, including a storage box, cylinder, slide chute, bending cylinder and servo motor. The aluminum alloy pipe is pushed into the adaptive groove through the cylinder drive piston rod, and the servo motor drives the bending cylinder for bending, combining the limit seat and the jaw to achieve stable positioning and angle adjustment.
It improves the positioning efficiency of frame raw materials and bending forming efficiency, ensures the stability and flexibility of aluminum alloy pipes during bending, and improves production efficiency.
Smart Images

Figure CN223210256U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of bicycle frame bending equipment, in particular to an automated continuous children's bicycle frame bending production equipment. Background Art
[0002] Children's bicycles are suitable for children aged 4-8 years old, have a maximum saddle height of 435mm-635mm, and are driven by a rear wheel drive mechanism. Children's bicycles come in a variety of wheel diameters and styles, with or without balance wheels. Children's bicycles are typically made of bent aluminum alloy pipes, which are lightweight and easy for children to ride. During the production process, the aluminum alloy pipes are bent using press-bending equipment.
[0003] During the processing of existing children's bicycle frame bending production equipment, the installation and positioning of aluminum alloy pipes is time-consuming and labor-intensive, thus affecting the efficiency of frame bending and forming. Utility Model Content
[0004] The utility model provides an automated continuous children's bicycle frame bending production equipment, which aims to solve the problem that during the processing of existing children's bicycle frame bending production equipment, the installation and positioning of aluminum alloy pipes is time-consuming and labor-intensive, thereby affecting the bending and forming efficiency of the frame.
[0005] The utility model is achieved in this way, an automated continuous children's bicycle frame bending production equipment includes a workbench, the top of the workbench is fixedly provided with a storage box, the end of the storage box is fixedly provided with a cylinder 1, the top of the cylinder 1 is provided with a slot 1, the other end of the storage box is provided with a slide, and the output end of the cylinder 1 passes through the storage box and is fixed with a piston rod, the top of the workbench is fixedly provided with a servo motor 1, the top of the bending cylinder 1 is fixedly provided with a groove 1 on the side wall of the servo motor close to the horizontal position of the slide, the output end of the top of the groove 1 is fixedly provided with a bending cylinder 2, the side wall of the bending cylinder 2 close to the groove 1 is provided with a groove 2, the middle of the workbench is fixedly provided with a limit seat, the side wall of the limit seat is provided with a hole slot, and the hole slot and the slide slot are located at the same horizontal position for the frame to be plugged in.
[0006] Preferably, the bending cylinder 1 and the bending cylinder 2 are both made of stainless steel and are cylindrical, and the bending cylinder 1 and the bending cylinder 2 are tangent to each other in sequence.
[0007] Preferably, the limit seat is rotatably connected to a mounting seat on the side wall near the storage box, and two cylinders 2 are symmetrically fixed on the side wall of the mounting seat. The output ends of the cylinders 2 are both fixed with claws through the mounting seat, and the claws are all arc-shaped and symmetrically distributed.
[0008] Preferably, a second slot is provided on the side wall of the limiting seat for the mounting seat to engage with, the second slot is connected to and concentric with the hole slot, and the internal size of the second slot is adapted to the external size of one end of the mounting seat.
[0009] Preferably, a servo motor 2 is fixedly provided inside the limit seat near the top of the hole groove, a gear wheel is fixedly provided at the output end of the servo motor 2, and a tooth groove is fixedly provided on the inner side wall of the mounting seat near the gear wheel, and the tooth groove is meshed with the gear wheel.
[0010] Preferably, the diameter of the groove 2 is the same as that of the groove 1, and the groove 2 and the groove 1 are adapted to the internal dimensions of the slide groove and the hole groove, thereby improving the stability of the frame insertion.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] Firstly, by providing a material storage box, a cylinder 1, a notch 1, a slide, a bending cylinder 1, a groove 1 and a groove 2, the internal dimensions of the slide are adapted to the external dimensions of the frame raw material, which can improve the sliding stability of the frame raw material. Starting the cylinder 1 can drive the piston rod to extend and retract, thereby driving the piston rod to push the frame raw material between the groove 1 and the groove 2, thereby improving the efficiency of loading and positioning the frame raw material, thereby improving the bending and forming efficiency of the frame; secondly, by providing a limiting seat, a hole groove, a mounting seat, a cylinder 2 and a clamping claw, the hole groove and the slide are located at the same horizontal position, which is convenient for plugging in the frame raw material and improves the stability of the end of the frame when bending; finally, by providing a servo motor 2, a gear wheel and a tooth groove, the convenience of frame rotation is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front view structural schematic diagram of the present utility model.
[0014] Figure 2 It is a side view three-dimensional structural schematic diagram of the utility model.
[0015] Figure 3 It is a schematic diagram of the front cross-sectional structure of the present utility model.
[0016] Figure 4 This is a schematic side view of the three-dimensional structure of the mounting base of the present invention.
[0017] The accompanying drawings are marked as follows: 1. workbench; 2. material storage box; 3. cylinder 1; 4. slot 1; 5. slide; 6. limit seat; 7. bending cylinder 1; 8. servo motor 1; 9. groove 1; 10. bending cylinder 2; 11. groove 2; 12. hole groove; 13. mounting seat; 14. cylinder 2; 15. claw; 16. piston rod; 17. slot 2; 18. servo motor 2; 19. gear wheel; 20. tooth groove. DETAILED DESCRIPTION
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0019] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] See also Figure 1-4The embodiment provided by the present invention is an automated continuous children's bicycle frame bending production equipment, including a workbench 1 for support, a storage box 2 is fixedly provided on the top of the workbench 1 by bolts, a cylinder 3 is fixedly provided on the end of the storage box 2 by bolts, a slot 4 is provided on the top of the cylinder 3 for placing the frame raw materials, the frame raw materials are usually aluminum alloy pipes, the aluminum alloy pipes are existing technology and will not be described in detail here, a slide 5 is provided on the other end of the storage box 2 for the pipe to slide, and the internal size of the slide 5 is the same as that of the cylinder 3. The external dimensions of the pipeline are adapted, and the chute 5 is connected to the bottom end of the slot 4, so that the pipeline can fall from the slot 4 into the interior of the chute 5 in sequence. A limit seat 6 is fixed in the middle of the workbench 1, and a hole groove 12 is opened on the side wall of the limit seat 6. The hole groove 12 and the chute 5 are located at the same horizontal position for the frame to be plugged in, thereby limiting the displacement of the end of the pipeline. The output end of the cylinder 3 passes through the storage box 2 and is fixed with a piston rod 16. The top of the workbench 1 is fixed with a bending cylinder 7, and the top of the bending cylinder 7 is fixed with a servo motor 8. A groove 9 is provided on the side wall of the servo motor 8 near the horizontal position of the chute 5. A bending cylinder 2 10 is fixed to the output end of the top of the groove 9. The bending cylinder 17 and the bending cylinder 2 10 are both made of stainless steel and are cylindrical. The bending cylinder 17 and the bending cylinder 2 10 are tangent to each other in sequence. A groove 2 11 is provided on the side wall of the bending cylinder 2 10 near the groove 9. The groove 2 11 is adapted to the internal dimensions of the groove 9 and the chute 5 in sequence for pipe clamping. When the cylinder 13 is operated to start, the piston rod 16 can be driven to extend and retract. The aluminum alloy pipe clamped in the slide groove 5 can slide horizontally. The internal size of the slide groove 5 is adapted to the external size of the aluminum alloy pipe, thereby improving the stability of the pipe movement, so that the pipe is clamped between groove 1 9 and groove 2 11 through the hole groove 12. When the operator starts the servo motor 1 8 to drive the bending cylinder 2 10 to rotate clockwise, the pipe can be bent and formed inside the groove 1 9 and groove 2 11, thereby improving the efficiency of loading and positioning when the frame is bent, thereby improving the bending and forming efficiency of the frame.
[0021] The limiting seat 6 is rotatably connected to the side wall of the storage box 2 with a mounting seat 13. Two cylinders 14 are symmetrically fixed on the side wall of the mounting seat 13. The output ends of the cylinders 14 pass through the mounting seat 13 and are fixed with claws 15. The claws 15 are all arc-shaped and symmetrically distributed. Starting the cylinders 14 can push the claws 15 to move toward each other, thereby clamping the pipe, thereby improving the stability of the end of the pipe when it is bent.
[0022] A second slot 17 is provided on the side wall of the limit seat 6 for the mounting seat 13 to be engaged. The second slot 17 is connected to the hole slot 12 and is concentric. The internal size of the second slot 17 is adapted to the external size of one end of the mounting seat 13, which improves the rotation stability of the mounting seat 13. A servo motor 2 18 is fixedly provided inside the limit seat 6 near the top of the hole slot 12. A gear wheel 19 is fixedly provided at the output end of the servo motor 2 18. A tooth groove 20 is fixedly provided on the inner side wall of the mounting seat 13 near the gear wheel 19. The tooth groove 20 is engaged with the gear wheel 19. Starting the servo motor 2 18 can drive the gear wheel 19 to rotate. The gear wheel 19 and the tooth groove 20 cooperate to drive the cylinder 2 14 to rotate synchronously with the mounting seat 13, thereby rotating the pipeline, thereby facilitating the change of the bending angle.
[0023] Working principle: When this type of automated continuous children's bicycle frame bending production equipment is in use, the operator first connects an external power supply and evenly places the frame raw materials to be processed inside the groove 4. The frame raw materials are aluminum alloy tubes. Under the action of gravity, the aluminum alloy tubes can fall into the inside of the slide 5 in sequence. When the cylinder 13 is started, the piston rod 16 can be driven to extend and retract, so that the aluminum alloy tube can slide inside the slide 5. The internal size of the slide 5 is compatible with the external size of the aluminum alloy tube, thereby improving the stability of the pipeline movement, so that the pipeline passes through the mounting seat 13 and the hole groove 12 and is clamped between the groove 1 9 and the groove 2 11. When the operator starts the servo motor 18 to drive the bending cylinder 2 10 to rotate clockwise, the pipeline can be bent and formed inside the groove 1 9 and the groove 2 11, thereby improving the efficiency of loading and positioning of the frame during bending, thereby improving the efficiency of the frame bending and forming.
[0024] Secondly, the two air cylinders 14 are started to push the claws 15 to move toward each other to clamp the pipe, thereby improving the stability of the end portion when the pipe is bent.
[0025] Finally, starting the servo motor 2 18 can drive the gear wheel 19 to rotate. The gear wheel 19 cooperates with the tooth groove 20 to drive the cylinder 2 14 to rotate synchronously with the mounting base 13, thereby rotating the pipe, thereby facilitating the change of the bending angle.
[0026] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0027] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0028] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.
Claims
1. An automated continuous children's bicycle frame bending production equipment, characterized in that: The invention comprises a workbench (1): a material storage box (2) is fixedly provided at the top of the workbench (1), a cylinder (3) is fixedly provided at the end of the material storage box (2), a notch (4) is provided at the top of the cylinder (3), a chute (5) is provided at the other end of the material storage box (2), the chute (5) is connected to the bottom end of the notch (4), the output end of the cylinder (3) passes through the material storage box (2) and is fixedly provided with a piston rod (16), a bending cylinder (7) is fixedly provided at the top of the workbench (1), and the bending cylinder (7) is provided with a plurality of guide rails. A servo motor (8) is fixedly provided at the top, a groove (9) is provided on the side wall of the servo motor (8) at a horizontal position close to the slide (5), a bending cylinder (10) is fixedly provided at the output end of the top of the groove (9), a groove (11) is provided on the side wall of the bending cylinder (10) close to the groove (9), a limit seat (6) is fixedly provided in the middle of the workbench (1), a hole (12) is provided on the side wall of the limit seat (6), and the hole (12) and the slide (5) are located at the same horizontal position for the frame to be plugged in.
2. The automated continuous children's bicycle frame bending production equipment according to claim 1, characterized in that: The bending tube 1 (7) and the bending tube 2 (10) are both made of stainless steel and are cylindrical in shape. The bending tube 1 (7) and the bending tube 2 (10) are tangent to each other in sequence.
3. The automated continuous children's bicycle frame bending production equipment according to claim 1, characterized in that: The limiting seat (6) is rotatably connected to a mounting seat (13) on the side wall close to the storage box (2), and two cylinders (14) are symmetrically fixed on the side wall of the mounting seat (13). The output ends of the cylinders (14) are both passed through the mounting seat (13) and are fixed with claws (15), and the claws (15) are all arc-shaped and symmetrically distributed.
4. The automated continuous children's bicycle frame bending production equipment according to claim 3, characterized in that: A second slot (17) is provided on the side wall of the limiting seat (6) for the mounting seat (13) to be engaged. The second slot (17) is connected to and concentric with the hole groove (12). The internal size of the second slot (17) is adapted to the external size of one end of the mounting seat (13).
5. The automated continuous children's bicycle frame bending production equipment according to claim 4, characterized in that: A servo motor 2 (18) is fixedly provided inside the limiting seat (6) near the upper portion of the hole groove (12), a gear wheel (19) is fixedly provided at the output end of the servo motor 2 (18), and a tooth groove (20) is fixedly provided on the inner side wall of the mounting seat (13) near the gear wheel (19), and the tooth groove (20) is meshed with the gear wheel (19).
6. The automated continuous children's bicycle frame bending production equipment according to claim 1, characterized in that: The diameter of the second groove (11) is the same as that of the first groove (9), and the second groove (11) is adapted to the internal dimensions of the first groove (9), the slide groove (5) and the hole groove (12).