Foundation bolt machining equipment
By designing automated support, bending and separation mechanisms, the problem of manpower handling of limit columns in anchor bolt processing is solved, and an efficient and labor-saving processing process is achieved.
Patent Information
- Application Number
- CN202422330766.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, during the processing of anchor bolts, the handling and placement of limit columns requires manpower operation, resulting in low work efficiency.
A anchor bolt processing equipment is designed, including a support mechanism, a bending mechanism and a separation mechanism, which uses cylinders and electric telescopic rods to achieve automatic movement of limit blocks and simple separation of workpieces, reducing manpower operation.
It improves the efficiency and convenience of anchor bolt processing, reduces manpower consumption, and simplifies the handling of limit blocks and the separation of workpieces.
Smart Images

Figure CN223210263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anchor bolts, in particular to processing equipment for anchor bolts. Background Art
[0002] Anchor bolts are important fasteners that securely connect the main structure of a building to its foundation, ensuring its stability against earthquakes and other external forces. In existing processes, the "9"-shaped anchor bolts require workers to position the retaining posts into different slots on a turntable, based on the specifications of the steel rods. The placement and handling of the retaining posts relies on manual labor, significantly reducing efficiency over extended periods. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides a processing equipment for anchor bolts, which has the advantage of not requiring manpower to move the position of the limit column when processing steel plates of different specifications, and solves the problem in the existing technology that the transportation and placement of the limit column relies on manpower, which is time-consuming and labor-intensive.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A processing equipment for anchor bolts, comprising a supporting mechanism for supporting the main body of the device, the top of the supporting mechanism is provided with a bending mechanism for processing steel bars of different specifications, the bending mechanism is provided with a separation mechanism for simply separating the formed workpieces, the bending mechanism comprises a chassis and a fixed frame, a connecting rod is fixedly connected at the top center of the chassis, the top of the connecting rod is fixedly connected to a turntable, small cylinders a, small cylinders b, and small cylinders c are fixedly installed on the chassis respectively, a main limit block is fixedly connected at the top center of the turntable, the top of the small cylinder a is fixedly connected to an auxiliary limit block a, the top of the small cylinder b is fixedly connected to an auxiliary limit block b, the top of the small cylinder c is fixedly connected to an auxiliary limit block c, the turntable is respectively penetrated by circular holes a, circular hole b, and circular hole c, and a secondary limit block is installed on the fixed frame.
[0006] Preferably, the circular hole a, circular hole b, and circular hole c correspond one-to-one to the auxiliary limit block a, auxiliary limit block b, and auxiliary limit block c, respectively.
[0007] Preferably, the separation mechanism includes a separation plate, a plurality of fixed plates are fixedly connected to the chassis, an electric telescopic rod is installed on the top of the plurality of fixed plates, a through hole a is opened at the center of the separation plate, and a plurality of through holes b corresponding to the circular holes a, the circular holes b, and the circular holes c are respectively opened on the separation plate.
[0008] Preferably, the support mechanism includes a workbench, a plurality of support columns are fixedly connected to the bottom of the workbench, adjacent support columns are fixedly connected to a connecting frame, a circular plate is fixedly connected to the connecting frame, and a driving gear is rotatably connected to the circular plate.
[0009] Preferably, a servo motor for controlling a driving gear is installed at the bottom of the circular plate, a rotating shaft is fixedly connected to the top of the driving gear, and the top of the rotating shaft passes through the workbench and is connected to the chassis.
[0010] Preferably, the diameter of the separation plate is larger than the diameter of the base plate, and the bottom of the separation plate is in contact with the top of the turntable.
[0011] By means of the above technical solution, the utility model provides a processing device for anchor bolts, which has at least the following beneficial effects:
[0012] 1. The utility model sets a bending mechanism so that the device can adapt to processing according to steel bars of different specifications. By controlling the small cylinder a, the small cylinder b and the small cylinder c, the auxiliary limit blocks a, the auxiliary limit blocks b and the auxiliary limit blocks c can be easily moved in the positions of the circular holes a, the circular holes b and the circular holes c. Different auxiliary limit blocks are selected according to the steel bars of different specifications to cooperate with the main limit blocks and the auxiliary limit blocks to perform bending processing on the steel bars. There is no need for manpower to carry and move the auxiliary limit blocks, which saves time and effort and improves the processing efficiency of the device.
[0013] 2. The utility model sets a separation mechanism so that the device can easily separate the processed anchor bolts. The separation plate is driven to move by multiple electric telescopic rods, so that the separation plate rises along the main limit block, so that the anchor bolts are gradually separated from the auxiliary limit block and the main limit block, making the discharge process of the formed anchor bolts simpler and further reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the support mechanism of the utility model;
[0017] Figure 3 This is a schematic structural diagram of the bending mechanism of the utility model;
[0018] Figure 4 It is an exploded view of the separation mechanism of the utility model.
[0019] Reference numerals:
[0020] 1. Support mechanism; 101. Workbench; 102. Support column; 103. Connecting frame; 104. Driving gear; 2. Bending mechanism; 201. Chassis; 202. Turntable; 203. Connecting rod; 204. Small cylinder a; 205. Small cylinder b; 206. Small cylinder c; 207. Fixed frame; 208. Auxiliary limit block; 209. Main limit block; 3. Separation mechanism; 301. Separation plate; 302. Fixed plate; 303. Electric telescopic rod; 304. Through hole a; 305. Through hole b. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] In the prior art, during the processing and forming of "9"-shaped anchor bolts, workers need to place the limit columns in different hole grooves on the turntable according to steel bars of different specifications. The transportation and placement of the limit columns are all done by manpower. After working for a long time, the workers will become tired, which greatly reduces the work efficiency. The following describes a processing equipment for anchor bolts provided by some embodiments of the present invention in conjunction with the accompanying drawings.
[0023] Example 1:
[0024] In order to reduce the manpower consumption caused by the processing of anchor bolts, combined with Figures 1-4 As shown, a processing device for anchor bolts is provided, wherein a supporting mechanism 1 is provided to support the device body, a bending mechanism 2 is provided on the top of the supporting mechanism 1, and the bending mechanism 2 is used to process steel bars of different specifications to reduce manpower consumption, and a separating mechanism 3 is provided on the bending mechanism 2, and the separating mechanism 3 enables the formed workpiece to be easily separated from the device.
[0025] In order to make the device more time-saving and labor-saving when adapting to processing steel bars of different specifications, a bending mechanism 2 is proposed. By installing a chassis 201 and a fixed frame 207, a connecting rod 203 is fixedly connected to the top center of the chassis 201, and a turntable 202 is fixedly connected to the top of the connecting rod 203. A small cylinder a204, a small cylinder b205, and a small cylinder c206 are fixedly installed on the chassis 201 respectively. A main limit block 209 is fixedly connected to the top center of the turntable 202, an auxiliary limit block a is fixedly connected to the top of the small cylinder a204, an auxiliary limit block b is fixedly connected to the top of the small cylinder b205, and an auxiliary limit block c is fixedly connected to the top of the small cylinder c206. Circular holes a, b, and c are respectively opened on the turntable 202, and an auxiliary limit block 208 is installed on the fixed frame 207. The circular holes a, b, and c are respectively connected to the bottom of the turntable 202. The auxiliary limit blocks a, b and c correspond to each other one by one. By controlling the small cylinder a204, b205 and c206, the auxiliary limit blocks a, b and c can be easily moved in the positions of the circular holes a, b and c. The positions of the auxiliary limit blocks a, b and c are coordinated and moved according to the steel bars of different specifications. With the cooperation of the main limit block 209 and the auxiliary limit block 208, the steel bars of different specifications are bent. When the steel bar corresponding to the auxiliary limit block a is processed, the auxiliary limit block b and c are respectively located in the circular hole b and the circular hole c, and the connecting rod 203 and the turntable 202 are driven to rotate synchronously through the chassis 201, so that the device does not need manpower to transport and move the bending limit blocks, which saves time and effort and improves the processing efficiency of the device.
[0026] Example 2:
[0027] On the basis of Example 1, the technical solution proposed in Example 1 is used to solve the problem in the prior art that workers need to place the limit columns in different hole grooves on the turntable 202 according to steel bars of different specifications, and the transportation and placement process of the limit columns relies on manpower, and the work efficiency will be greatly reduced after working for a long time. However, after the workpiece bending process is completed, the workers usually need to transport the workpiece as a whole and separate it from the device, which is time-consuming and labor-intensive.
[0028] In order to further reduce the workload of staff, combined with Figure 1 and Figure 4As shown, a separation mechanism 3 is proposed. By installing a separation plate 301, a plurality of fixed plates 302 are fixedly connected to the chassis 201, and electric telescopic rods 303 are installed on the top of the plurality of fixed plates 302. A through hole a304 is opened at the center of the separation plate 301, and a plurality of through holes b305 corresponding to the circular holes a, circular holes b, and circular holes c are opened on the separation plate 301 respectively. The diameter of the separation plate 301 is larger than the diameter of the chassis 201. The bottom of the separation plate 301 is in contact with the top of the turntable 202. When the auxiliary limit blocks a, auxiliary limit blocks b, and auxiliary limit blocks c are at the lowest point, their tops are respectively located in the plurality of through holes b305. The separation plate 301 is driven to move by the plurality of electric telescopic rods 303, so that the separation plate 301 rises along the main limit block 209, thereby supporting the formed anchor bolts to gradually separate from the auxiliary limit blocks and the main limit block 209, making the discharge process of the formed anchor bolts simpler and further reducing the workload of the staff.
[0029] In order to provide stably support for the entire device, a support mechanism 1 is proposed. A workbench 101 is installed, and a plurality of support columns 102 are fixedly connected to the bottom of the workbench 101. Adjacent support columns 102 are fixedly connected to a connecting frame 103. A circular plate is fixedly connected to the connecting frame 103, and a driving gear 104 is rotatably connected to the circular plate. A servo motor for controlling the driving gear 104 is installed at the bottom of the circular plate. The top of the driving gear 104 is fixedly connected to a rotating shaft, and the top of the rotating shaft passes through the workbench 101 and is connected to the chassis 201. The driving gear 104 is driven to rotate by the servo motor, so that the driving gear 104 drives the chassis 201 to rotate through the rotating shaft. The workbench 101 is fixed by a plurality of support columns 102, thereby ensuring the stability of the device during normal operation.
[0030] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for anchor bolts, comprising a supporting mechanism (1) for supporting a device body, characterized in that: The top of the support mechanism (1) is provided with a bending mechanism (2) for processing steel bars of different specifications, and the bending mechanism (2) is provided with a separation mechanism (3) for simply separating the formed workpieces; The bending mechanism (2) comprises a chassis (201) and a fixed frame (207); a connecting rod (203) is fixedly connected to the top center of the chassis (201); a rotating disk (202) is fixedly connected to the top of the connecting rod (203); a small cylinder a (204), a small cylinder b (205), and a small cylinder c (206) are fixedly mounted on the chassis (201); a main limit block (209) is fixedly connected to the top center of the rotating disk (202); an auxiliary limit block a is fixedly connected to the top of the small cylinder a (204); an auxiliary limit block b is fixedly connected to the top of the small cylinder b (205); and an auxiliary limit block c is fixedly connected to the top of the small cylinder c (206); a circular hole a, a circular hole b, and a circular hole c are respectively formed through the rotating disk (202); and an auxiliary limit block (208) is mounted on the fixed frame (207).
2. The anchor bolt processing equipment according to claim 1, characterized in that: The circular hole a, circular hole b and circular hole c correspond to the auxiliary limit block a, auxiliary limit block b and auxiliary limit block c respectively.
3. The anchor bolt processing equipment according to claim 2, characterized in that: The separation mechanism (3) comprises a separation plate (301), a plurality of fixed plates (302) are fixedly connected to the chassis (201), and electric telescopic rods (303) are installed on the tops of the plurality of fixed plates (302). A through hole a (304) is provided at the center of the separation plate (301), and a plurality of through holes b (305) corresponding to the circular holes a, b, and c are respectively provided on the separation plate (301).
4. The anchor bolt processing equipment according to claim 3, characterized in that: The support mechanism (1) comprises a workbench (101), a plurality of support columns (102) are fixedly connected to the bottom of the workbench (101), a connecting frame (103) is fixedly connected between adjacent support columns (102), a circular plate is fixedly connected to the connecting frame (103), and a driving gear (104) is rotatably connected to the circular plate.
5. The anchor bolt processing equipment according to claim 4, characterized in that: A servo motor for controlling a driving gear (104) is installed at the bottom of the circular plate. A rotating shaft is fixedly connected to the top of the driving gear (104). The top of the rotating shaft passes through the workbench (101) and is connected to the chassis (201).
6. The anchor bolt processing equipment according to claim 3, characterized in that: The diameter of the separation plate (301) is greater than the diameter of the bottom plate (201), and the bottom of the separation plate (301) is in contact with the top of the rotating disk (202).