Cutting device with automatic collection function for rice cake production

Abstract

The utility model relates to the field of rice cake cutting devices, in particular to a rice cake production cutting device capable of automatically collecting rice cakes, which comprises a conveyor, supporting legs, a support, a collecting box, a water passing hole, a water collecting box, a stand column, a transverse plate, a fan and a fan cover, four supporting legs for supporting are fixedly connected to the lower end of the conveyor, a support is fixedly connected to the rear end of the conveyor, water passing holes are formed in a belt arranged in the conveyor at equal intervals, the water collecting tank is placed on the ground and located at the lower end of the conveyor, a collecting box for collecting rice cakes is placed on the right side of the conveyor, and a stand column is installed on the ground on the right side of the collecting box. A transverse plate is fixedly connected to the upper end of the stand column, a through groove matched with the fan is formed in the transverse plate in a penetrating mode, the fan with a built-in power source is installed in the through groove, and fan covers are installed at the upper end and the lower end of the fan through fastening bolts; the automatic rice cake cutting and collecting device achieves the automatic cutting and collecting functions of rice cakes, and meanwhile the rice cakes are prevented from being attached to the cutting tool through the spraying effect.

Description

Technical Field

[0001] The utility model relates to the field of rice cake cutting devices, in particular to a cutting device for rice cake production which can automatically collect rice cakes. Background Art

[0002] Rice cake cutting is an important step in the rice cake making process. It not only shapes the rice cake into shapes that are easy to eat and preserve, such as slices and strips, ensuring the standardization and aesthetics of the rice cake, but also makes the cut rice cake easier to cook, match and carry, providing convenience for the diverse needs of consumers.

[0003] However, traditional rice cake cutting methods mostly rely on manual labor. This process is not only inefficient and time-consuming, but more importantly, it is difficult to accurately control the cutting size, resulting in different sizes of rice cake products. What is particularly troublesome is that freshly baked rice cakes are extremely sticky due to their high temperature, and they are very easy to stick to the knife when cutting, further increasing the complexity and inconvenience of the operation.

[0004] Therefore, in view of the above-mentioned situation that the size of rice cakes cannot be controlled by manual cutting and rice cakes are easy to stick to the cutter when cutting, a cutting device for rice cake production that can automatically collect rice cakes can be designed. Through the threaded transmission structure and the spray structure, the position of the cutting tool can be flexibly adjusted while preventing the rice cakes from sticking to the tool. Utility Model Content

[0005] In order to overcome the problems that the size of rice cakes cannot be controlled when rice cakes are cut manually and the rice cakes are easily adhered to the cutter when cutting the rice cakes.

[0006] The technical solution of the utility model is: a cutting device for the production of rice cakes that can automatically collect, comprising a conveyor, supporting legs, a bracket, a collection box, a water hole, a water collecting box, a column, a horizontal plate, a fan and a fan cover; the lower end of the conveyor is fixedly connected to four supporting legs for support, the rear end of the conveyor is fixedly connected to the bracket, the belt built into the conveyor is provided with water holes at equal intervals, the water collecting box is placed on the ground and is located at the lower end of the conveyor, a collection box for collecting rice cakes is placed on the right side of the conveyor, a column is installed on the ground on the right side of the collection box, the upper end of the column is fixedly connected to a horizontal plate, the horizontal plate is provided with a through slot adapted to the fan, a fan with a built-in power supply is installed in the through slot, and fan covers are installed on the upper and lower ends of the fan by fastening bolts.

[0007] Preferably, the conveyor is responsible for transporting the prepared rice cake strips, the support legs provide stable support for the conveyor to ensure that it does not shake or tilt during operation, the bracket provides an installation base for components such as hydraulic cylinders, and the collection box is used to collect the cut rice cake pieces for subsequent packaging or further processing. It is made of stainless steel to ensure the safety of contact with the rice cakes. The water holes allow clean water to pass through and flow into the water collection box. The water collection box collects water discharged from the water holes to keep the production environment clean. The columns, horizontal plates, fans and fan covers together constitute the cooling structure after the rice cakes are cut. The columns support the horizontal plates, and the fans on the horizontal plates guide the airflow through the fan cover to quickly cool the cut rice cakes, thereby preventing the rice cakes from sticking together after collection.

[0008] Preferably, a hydraulic cylinder is installed at the lower end of the bracket, and the lower end of the power output element of the hydraulic cylinder is fixedly connected to a beam. A groove is provided at the lower end of the beam. The hydraulic cylinder provides power and drives the beam up and down through hydraulic transmission to adjust the height of the cutting tool and then cut the rice cake strips. The beam serves as a support platform for the cutting tool and is moved up and down by the drive of the hydraulic cylinder. The groove in the beam is used to install components such as a rotating support seat.

[0009] Preferably, the left inner wall of the groove is fixedly connected with a rotating support seat, and the right end of the beam is fixedly connected with an iron shell. A rotating motor is installed in the shell. The rotating support seat provides rotating support for the bidirectional threaded rod to ensure that it remains stable during rotation. The shell is used to protect the rotating motor. The rotating motor provides power to drive the bidirectional threaded rod to rotate, thereby driving the No. 1 moving seat and the No. 2 moving seat to move relative to each other, thereby realizing the spacing adjustment of the cutting tools.

[0010] Preferably, the outer walls of the left and right ends of the bidirectional threaded rod are provided with external threads in opposite directions. The left end of the bidirectional threaded rod is rotatably connected to the rotating support seat, and the right end of the bidirectional threaded rod is equipped with a coupling and is connected to the output shaft of the rotating motor through the coupling. The bidirectional threaded rod is easily connected to the output shaft of the rotating motor through the coupling. At the same time, its special thread design enables the No. 1 moving seat and the No. 2 moving seat to move in opposite directions at the same time.

[0011] Preferably, the No. 1 movable seat is provided with an internal thread that matches the left external thread of the two-way threaded rod, the left end of the two-way threaded rod is threadedly connected to the No. 1 movable seat, and the No. 2 movable seat is provided with an internal thread that matches the right external thread of the two-way threaded rod, the right end of the two-way threaded rod is threadedly connected to the No. 2 movable seat. The lower ends of the No. 1 movable seat and the No. 2 movable seat are fixedly connected with cutting tools. The No. 1 movable seat and the No. 2 movable seat serve as mounting platforms for the cutting tools. Relative movement is achieved by rotating the two-way threaded rod to adjust the spacing of the cutting tools. At the same time, the cutting tool cuts the rice cake to the required size.

[0012] Preferably, the water pump and the clean water tank are both placed on the ground and the clean water tank is located on the right side of the water pump. The water inlet port of the water pump is connected to the water outlet of the clean water tank by a hose. The water pump is the power source of the entire spray structure, responsible for pumping out the water in the clean water tank and pressurizing it into the spray pipe. The clean water tank is a container for storing water, providing a stable water source for the water pump. The hose is used for flexible connection between the water pump and the clean water tank, and between the water pump and the spray pipe. It allows a certain displacement space between the two components to avoid damage that may be caused by hard connection.

[0013] Preferably, two support plates are symmetrically fixedly connected to the upper end of the conveyor, and a clamp is installed on the end of the two support plates facing the rice cake. The spray pipe passes through the clamp and is connected to the support plate through the clamp. An atomizing nozzle is installed on the outer wall of the spray pipe facing the rice cake, and the water outlet port of the water pump is connected to the water inlet of the spray pipe through a hose. The support plate is a structural member fixed on the conveyor, which is used to support and install the spray pipe, etc. The clamp is a fastening device used to fix the spray pipe on the support plate. The spray pipe is a pipe for conveying pressurized water, and an atomizing nozzle is installed on its outer wall for atomizing water and spraying it onto the rice cake to achieve a spraying effect, ensuring that the surface of the rice cake is fully moistened and cooled. At the same time, it also prevents the rice cake from adhering to the surface of the cutting tool.

[0014] Beneficial effects of the utility model:

[0015] 1. This rice cake cutting device not only realizes the automatic cutting and collection of rice cakes, but also integrates cooling and spraying functions. At the same time, the cooling structure can prevent the collected rice cakes from sticking together, thereby ensuring product quality. The introduction of the spraying structure not only ensures that the surface of the rice cakes is fully moistened and cooled, but also prevents the rice cakes from adhering to the surface of the cutting tool.

[0016] 2. The No. 1 moving seat and the No. 2 moving seat can move relative to each other through the rotation of the bidirectional threaded rod, thereby adjusting the spacing of the cutting tools to meet different cutting requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a schematic diagram of the first three-dimensional structure of the cutting device for automatically collecting rice cakes produced in the present invention;

[0018] Figure 2 Shown is a schematic diagram of the second three-dimensional structure of the cutting device for rice cake production with automatic collection of the present invention;

[0019] Figure 3 Shown is a front view schematic diagram of the cutting device for rice cake production that can automatically collect the rice cakes of the present invention;

[0020] Figure 4 Shown is a top view schematic diagram of the cutting device for rice cake production that can automatically collect the rice cakes of the present invention;

[0021] Figure 5 Shown is a schematic diagram of the first partial enlarged three-dimensional structure of the cutting device for automatically collecting rice cakes produced in the present invention;

[0022] Figure 6 Shown is a schematic diagram of the second partial enlarged three-dimensional structure of the cutting device for automatically collecting rice cake production of the present invention.

[0023] Explanation of the accompanying symbols: 1. Conveyor; 2. Support leg; 3. Bracket; 4. Collecting box; 5. Water hole; 6. Water collecting box; 7. Column; 8. Cross plate; 9. Fan; 10. Fan cover; 11. Hydraulic cylinder; 12. Crossbeam; 13. Rotating support seat; 14. Housing; 15. Rotating motor; 16. Bidirectional threaded rod; 17. Coupling; 18. No. 1 movable seat; 19. No. 2 movable seat; 20. Cutting tool; 21. Water pump; 22. Clean water tank; 23. Support plate; 24. Clamp; 25. Spray pipe; 26. Atomizing nozzle. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] See also Figures 1-6 The utility model provides an embodiment: a cutting device for the production of rice cakes that can be automatically collected, comprising a conveyor 1, a support leg 2, a bracket 3, a collection box 4, a water hole 5, a water collecting box 6, a column 7, a horizontal plate 8, a fan 9 and a fan cover 10; the lower end of the conveyor 1 is fixedly connected to four support legs 2 for support, the rear end of the conveyor 1 is fixedly connected to the bracket 3, the belt built into the conveyor 1 is equidistantly provided with water holes 5, the water collecting box 6 is placed on the ground and is located at the lower end of the conveyor 1, a collection box 4 for collecting rice cakes is placed on the right side of the conveyor 1, a column 7 is installed on the ground on the right side of the collection box 4, the upper end of the column 7 is fixedly connected to a horizontal plate 8, the horizontal plate 8 is penetrated by a through slot adapted to the fan 9, the fan 9 with a built-in power supply is installed in the through slot, and the upper and lower ends of the fan 9 are both installed with fastening bolts Fan cover 10, conveyor 1 is responsible for transporting the prepared rice cake strips, support legs 2 provide stable support for conveyor 1 to ensure that it does not shake or tilt during operation, bracket 3 provides an installation basis for components such as hydraulic cylinder 11, and collection box 4 is used to collect the cut rice cake blocks for subsequent packaging or further processing. It is made of stainless steel to ensure the safety of contact with the rice cakes. The water hole 5 allows clean water to pass through and flow into the water collecting box 6. The water collecting box 6 collects water discharged from the water hole 5 to keep the production environment clean. The column 7, horizontal plate 8, fan 9 and fan cover 10 together constitute the cooling structure after the rice cake is cut. The column 7 supports the horizontal plate 8, and the fan 9 on the horizontal plate 8 guides the airflow through the fan cover 10 to quickly cool the cut rice cakes, thereby preventing the rice cakes from sticking together after collection.

[0026] See also Figure 5 In this embodiment, a hydraulic cylinder 11 is installed at the lower end of the bracket 3, and the lower end of the power output element of the hydraulic cylinder 11 is fixedly connected to a crossbeam 12. A groove is provided at the lower end of the crossbeam 12, and a rotating support seat 13 is fixedly connected to the left inner wall of the groove. The right end of the crossbeam 12 is fixedly connected to an iron shell 14, and a rotating motor 15 is installed in the shell 14. The outer walls of the left and right ends of the bidirectional threaded rod 16 are provided with external threads in opposite directions. The left end of the bidirectional threaded rod 16 is rotatably connected to the rotating support seat 13, and the A coupling 17 is installed at the right end and is connected to the output shaft of the rotating motor 15 through the coupling 17. An internal thread that matches the external thread on the left side of the bidirectional threaded rod 16 is provided in the No. 1 moving seat 18. The left end of the bidirectional threaded rod 16 is threadedly connected to the No. 1 moving seat 18. An internal thread that matches the external thread on the right side of the bidirectional threaded rod 16 is provided in the No. 2 moving seat 19. The right end of the bidirectional threaded rod 16 is threadedly connected to the No. 2 moving seat 19. The lower ends of the No. 1 moving seat 18 and the No. 2 moving seat 19 are fixedly connected to the cutting tool 20.

[0027] See also Figure 2 and Figure 6 In this embodiment, the water pump 21 and the clean water tank 22 are both placed on the ground and the clean water tank 22 is located on the right side of the water pump 21. The water inlet port of the water pump 21 is connected to the water outlet of the clean water tank 22 through a hose. The upper end of the conveyor 1 is symmetrically fixed with two support plates 23. The two support plates 23 are equipped with clamps 24 on one end facing the rice cake. The spray pipe 25 passes through the clamp 24 and is connected to the support plate 23 through the clamp 24. The spray pipe 25 is equipped with an atomizing nozzle 26 facing the outer wall of the rice cake. The water outlet port of the water pump 21 is connected to the water inlet of the spray pipe 25 through a hose. The water pump 21 is the power source of the entire spray structure, responsible for pumping out the water in the clean water tank 22 and pressurizing it to the spray pipe 25. The clean water tank 22 is a storage The water storage container provides a stable water source for the water pump 21. The hose is used for flexible connection between the water pump 21 and the clean water tank 22, and between the water pump 21 and the spray pipe 25. It allows a certain displacement space between the two components to avoid damage that may be caused by hard connection. The support plate 23 is a structural member fixed on the conveyor 1, used to support and install the spray pipe 25, etc. The clamp 24 is a fastening device used to fix the spray pipe 25 on the support plate 23. The spray pipe 25 is a pipe for conveying pressurized water. An atomizing nozzle 26 is installed on its outer wall for atomizing water and spraying it onto the rice cake to achieve a spraying effect, ensuring that the surface of the rice cake is fully moistened and cooled. At the same time, it also prevents the rice cake from adhering to the surface of the cutting tool 20.

[0028] During the working process, the staff first places the rice cake strips on the belt, and then starts the conveyor 1 to transport the rice cake strips to the bottom of the bracket 3;

[0029] Next, the rotary motor 15 is activated to drive the bidirectional threaded rod 16 to rotate, and the action of the thread causes the No. 1 movable seat 18 and the No. 2 movable seat 19 to move relative to each other, thereby adjusting the interval between the cutting blades 20. Then, the hydraulic cylinder 11 is controlled to make the cutting blades 20 descend and cut the rice cake strips;

[0030] At the same time, the water pump 21 is started to extract the water in the clean water tank 22 and pump it to the spray pipe 25. The water is sprayed onto the surface of the rice cake through the atomizing nozzle 26 to prevent the rice cake from adhering to the surface of the cutting tool 20. The sprayed water will flow into the water collection tank 6 through the water hole 5;

[0031] After the cutting is completed, the conveyor 1 is started again to deliver the cut rice cakes to the collecting box 4, and the fan 9 is started to cool the rice cakes in the collecting box 4 to prevent them from sticking together.

[0032] Through the above steps, the cutting device for rice cake production not only realizes the automatic cutting and collection of rice cakes, but also integrates cooling and spraying functions. At the same time, the cooling structure can prevent the collected rice cakes from sticking together, thereby ensuring product quality. The introduction of the spraying structure can not only ensure that the surface of the rice cakes is fully moistened and cooled, but also prevent the rice cakes from adhering to the surface of the cutting tool 20, solving the problem that the size of the rice cakes cannot be controlled by manual cutting and the rice cakes are easily adhered to the tool when cutting.

[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A cutting device for rice cake production capable of automatically collecting rice cakes, comprising a conveyor (1), a support leg (2), a bracket (3) and a collection box (4); characterized in that: The conveyor (1) further comprises a water hole (5), a water collecting box (6), a column (7), a horizontal plate (8), a fan (9) and a fan cover (10); the lower end of the conveyor (1) is fixedly connected with four supporting legs (2), the rear end of the conveyor (1) is fixedly connected with a bracket (3), the belt built into the conveyor (1) is provided with water holes (5) at equal intervals, the water collecting box (6) is placed on the ground and is located at the lower end of the conveyor (1), a collecting box (4) for collecting rice cakes is placed on the right side of the conveyor (1), a column (7) is installed on the ground on the right side of the collecting box (4), the upper end of the column (7) is fixedly connected with a horizontal plate (8), the horizontal plate (8) is provided with a through slot adapted to the fan (9), the fan (9) with a built-in power supply is installed in the through slot, and the upper and lower ends of the fan (9) are both provided with fan covers (10) by fastening bolts.

2. The cutting device for rice cake production capable of automatic collection according to claim 1, characterized in that: A hydraulic cylinder (11) is installed at the lower end of the bracket (3); a crossbeam (12) is fixedly connected to the lower end of a power output element of the hydraulic cylinder (11); and a groove is provided at the lower end of the crossbeam (12).

3. The cutting device for rice cake production capable of automatic collection according to claim 2, characterized in that: The left inner wall of the groove is fixedly connected with a rotating support seat (13), the right end of the crossbeam (12) is fixedly connected with an iron shell (14), and a rotating motor (15) is installed in the shell (14).

4. The cutting device for rice cake production capable of automatic collection according to claim 3, characterized in that: The outer walls of the left and right ends of the bidirectional threaded rod (16) are both provided with external threads in opposite directions. The left end of the bidirectional threaded rod (16) is rotatably connected to the rotating support seat (13). The right end of the bidirectional threaded rod (16) is installed with a coupling (17) and is connected to the output shaft of the rotating motor (15) through the coupling (17).

5. The cutting device for rice cake production capable of automatic collection according to claim 4, characterized in that: The first movable seat (18) is provided with an internal thread adapted to the left external thread of the bidirectional threaded rod (16), the left end of the bidirectional threaded rod (16) is threadedly connected to the first movable seat (18), the second movable seat (19) is provided with an internal thread adapted to the right external thread of the bidirectional threaded rod (16), the right end of the bidirectional threaded rod (16) is threadedly connected to the second movable seat (19), and the lower ends of the first movable seat (18) and the second movable seat (19) are fixedly connected with a cutting tool (20).

6. The cutting device for rice cake production capable of automatic collection according to claim 5, characterized in that: The water pump (21) and the clean water tank (22) are both placed on the ground, and the clean water tank (22) is located on the right side of the water pump (21). The water inlet port of the water pump (21) and the water outlet of the clean water tank (22) are connected through a hose.

7. The cutting device for rice cake production capable of automatic collection according to claim 6, characterized in that: Two support plates (23) are symmetrically fixedly connected to the upper end of the conveyor (1). A clamp (24) is installed on one end of the two support plates (23) facing the rice cake. A spray pipe (25) passes through the clamp (24) and is connected to the support plate (23) through the clamp (24). An atomizing nozzle (26) is installed on the spray pipe (25) facing the outer wall of the rice cake. The water outlet port of the water pump (21) is connected to the water inlet of the spray pipe (25) through a hose.

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