Injection molding device with auxiliary function for PC transparent plastic product
By designing the injection molding device of the pushing unit and the collection unit, the problem of the PC transparent plastic products sticking to the module after forming is solved, automatic mold release and efficient collection are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421715819.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-19
AI Technical Summary
After the existing plastic product injection molding equipment is formed, the molded plastic products are easily adhered to the molding module, and need to be manually demolded, affecting production efficiency.
An injection molding device including a pushing unit, a collection unit and a cooling unit is designed. The pushing unit pushes the pushing plate through a disc and a connecting rod to push the molded plastic product out. The collection unit buffers and collects the plastic product through a guide plate and a rubber pad. The cooling unit accelerates the molding process through a coolant.
Automatic molding and efficient collection of plastic products after molding are achieved, production efficiency is improved, manual intervention is reduced, and equipment use efficiency is improved.
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Figure CN223211836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding auxiliary devices, in particular to an injection molding device for PC transparent plastic products with auxiliary functions. Background Art
[0002] Plastic molding is a method for producing industrial products. Products are usually produced using rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machines are the main molding equipment used to make various shapes of plastic products using plastic molding molds from thermoplastics or thermosetting materials. However, existing plastic product injection molding equipment often lacks corresponding auxiliary equipment for more reasonable assistance.
[0003] Existing plastic product injection molding equipment lacks corresponding auxiliary equipment, resulting in an overall slow molding speed, making the entire equipment unsuitable for large-scale production. Existing plastic product injection molding equipment is difficult to quickly collect plastic products after molding, which is not conducive to the subsequent work.
[0004] For example, Chinese patent CN212764457U discloses an auxiliary device for plastic product injection molding equipment. Through a water tank, a spiral conduit, and a condenser, the plastic products can be quickly cooled during the injection molding process, thereby avoiding the time-consuming natural cooling process, improving the efficiency of the equipment, and allowing the plastic products to be quickly molded. Through the through-hole, the push plate, and the holding box, the molded plastic products can better fall into the interior of the holding box, thereby achieving the purpose of rapid collection.
[0005] However, when the device is used to injection-mold PC transparent plastic products, the molded plastic products will adhere to the inside of the molding module and need to be picked out by workers by hand, thus affecting the production efficiency of the plastic products.
[0006] For this reason we urgently need to provide an injection molding device for PC transparent plastic products with auxiliary functions. Utility Model Content
[0007] The purpose of the present utility model is to provide an injection molding device for PC transparent plastic products with auxiliary functions, so as to solve the problem raised in the above-mentioned background technology that when PC transparent plastic products are injection molded, the molded plastic products will adhere to the inside of the molding module, requiring workers to pick them out by hand, thereby affecting the production efficiency of the plastic products.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an injection molding device for PC transparent plastic products with auxiliary functions, comprising a connecting plate, support legs, side panels, a telescopic member and a molding module, wherein the support legs are fixedly installed around the bottom of the connecting plate, the side panels are fixedly installed on the left and right sides of the top of the connecting plate, the telescopic member is fixedly installed on the front and rear ends of one side adjacent to the left and right side panels, the molding module is fixedly installed at the output end of the telescopic member, and auxiliary devices are provided at the upper and lower ends of the connecting plate.
[0009] The auxiliary device includes a pushing unit, a collecting unit and a cooling unit. The pushing unit is arranged inside the forming module, the collecting unit is arranged below the connecting plate, and the cooling unit is arranged inside the forming module.
[0010] The pushing unit includes a push plate 1, a connecting rod, a disc, a stopper and a spring. The push plate 1 is installed inside the forming module. The connecting rod is fixedly installed on one side of the push plate 1 and extends to the outside of the forming module. The disc is fixedly installed on the end of the connecting rod away from the push plate 1. The stopper is fixedly installed on the outside of the connecting rod and is located inside the forming module. The spring is fixedly installed between the disc and the forming module and is located on the outside of the connecting rod.
[0011] Preferably, the collection unit includes a material guide plate, a rubber pad, a collection box, a telescopic part 2 and a push plate 2, the material guide plate is fixedly installed at the bottom of the connecting plate, the rubber pad is installed at the top of the material guide plate, the collection box is installed at the bottom of the connecting plate, the telescopic part 2 is fixedly installed on the right side of the collection box, and the push plate 2 is fixedly installed at the output end of the telescopic part 2.
[0012] Preferably, the cooling unit includes a cooling box, a pump body, a water inlet pipe, a cooling pipe, a water outlet pipe and a condenser. The cooling box is installed on the top of the molding module, the pump body is installed on the front of the cooling box, the water inlet pipe is connected to the output end of the pump body, the cooling pipe is connected to one end of the water inlet pipe and is located inside the molding module, the water outlet pipe is connected to the end of the cooling pipe away from the water inlet pipe, and the condenser is installed on the outside of the water outlet pipe.
[0013] Preferably, a cavity is opened on the left side inside the molding module, and the cooling pipe is coiled inside the molding module. By starting the pump body, cold water in the cooling box is pumped into the cooling pipe. When the cold water flows in the cooling pipe, the molten plastic in the molding module is cooled, thereby accelerating the molding of plastic products.
[0014] Preferably, a rectangular groove of the same size as the push plate 1 is opened inside the molding module. When the stop block abuts against the inner wall of the cavity opened by the molding module, the push plate 1 is just flush with the inner surface of the molding module, preventing the push plate 1 from protruding and affecting the injection molding of the plastic product.
[0015] Preferably, a connecting hole of the same size as the connecting rod is opened on one side of the forming module, the diameter of the stop block is larger than the diameter of the connecting hole, and the spring is always in a compressed state. The spring squeezes the side of the forming module to provide a thrust for the disc to move away from the forming module, so that the stop block abuts against the inner wall of the cavity opened by the forming module, so that the push plate is flush with the inner surface of the forming module.
[0016] Preferably, the guide plate is tilted downward so that the molded plastic products fall onto the guide plate and fall along the guide plate into the collection box for collection.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. This injection molding device for PC transparent plastic products with auxiliary functions is equipped with a pushing unit. When the molded plastic product adheres to the inside of the molding module, as the molding module moves toward the side plate, the disc will contact the side plate, so that the disc pushes the connecting rod to drive the pushing plate to move, pushing the plastic product inside the molding module out, thereby facilitating demolding. This solves the problem raised in the background art that when injecting PC transparent plastic products, the molded plastic product will adhere to the inside of the molding module, requiring workers to manually pick it out, thereby affecting the production efficiency of the plastic product.
[0019] 2. The injection molding device for PC transparent plastic products with auxiliary functions is provided with a collection unit. When the molded plastic products fall into the collection box for collection, the rubber pad on the guide plate cushions the falling plastic products, and then the plastic products slide along the guide plate into the collection box for collection. At the same time, the push plate 2 is pushed by the telescopic part 2 to push the plastic products accumulated on the right side of the collection box to the left side of the collection box, thereby increasing the number of plastic products that can be held in the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a structural diagram of the connection between the forming module and the cooling unit of the present invention;
[0022] Figure 3 This is a disassembled diagram of the connection between the forming module and the pushing unit of the present invention;
[0023] Figure 4 This is a cross-sectional view of the internal structure of the molding module cavity of the present invention;
[0024] Figure 5 This is a schematic diagram of the structure of the collection unit of the present utility model;
[0025] Figure 6 This is a schematic diagram of the internal structure of the collection box of the present utility model.
[0026] In the figure: 1. Connecting plate; 2. Support leg; 3. Side panel; 4. Telescopic member 1; 5. Forming module; 601. Push plate 1; 602. Connecting rod; 603. Disc; 604. Stop block; 605. Spring; 701. Guide plate; 702. Rubber pad; 703. Collecting box; 704. Telescopic member 2; 705. Push plate 2; 801. Cooling box; 802. Pump body; 803. Water inlet pipe; 804. Cooling pipe; 805. Water outlet pipe; 806. Condenser. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figures 1 to 6 , the utility model provides a technical solution:
[0029] Example 1:
[0030] See Figures 1 to 4 An injection molding device for PC transparent plastic products with auxiliary functions includes a connecting plate 1, support legs 2, side panels 3, a telescopic member 4 and a molding module 5. The support legs 2 are fixedly installed around the bottom of the connecting plate 1, the side panels 3 are fixedly installed on the left and right sides of the top of the connecting plate 1, the telescopic member 4 is fixedly installed at the front and rear ends of the adjacent sides of the left and right side panels 3, the telescopic member 4 includes a hydraulic cylinder and a hydraulic rod, the hydraulic cylinder is fixedly installed at the front and rear ends of the adjacent sides of the left and right side panels 3, the hydraulic rod is installed at the output end of the hydraulic cylinder, and the molding module 5 is fixedly installed at the output end of the telescopic member 4. A cavity is opened on the left side of the molding module 5, and a cooling pipe 804 is coiled inside the molding module 5. By starting the pump body 802, cold water in the cooling box 801 is pumped into the cooling pipe 804. When the cold water flows in the cooling pipe 804, the molten plastic in the molding module 5 is cooled, thereby accelerating the molding of the plastic product. Auxiliary devices are provided at the upper and lower ends of the connecting plate 1. PC (Polycarbonate) refers to polycarbonate, which is a non-crystalline thermoplastic plastic.
[0031] The auxiliary device includes a pushing unit, a collecting unit and a cooling unit. The pushing unit is arranged inside the forming module 5 , the collecting unit is arranged below the connecting plate 1 , and the cooling unit is arranged inside the forming module 5 .
[0032] See Figure 3 and Figure 4The pushing unit includes a push plate 601, a connecting rod 602, a disc 603, a stopper 604 and a spring 605. The push plate 601 is installed inside the molding module 5. A rectangular groove equal in size to the push plate 601 is provided inside the molding module 5. When the stopper 604 abuts against the inner wall of the cavity opened by the molding module 5, the push plate 601 is just flush with the inner surface of the molding module 5 to prevent the push plate 601 from bulging and affecting the injection molding of the plastic product. The connecting rod 602 is fixedly installed on one side of the push plate 601 and extends to the outside of the molding module 5. The disc 603 is fixedly installed on the end of the connecting rod 602 away from the push plate 601. The stopper 604 It is fixedly installed on the outside of the connecting rod 602 and located inside the forming module 5. A connecting hole of the same size as the connecting rod 602 is opened on one side of the forming module 5. The diameter of the stopper 604 is larger than the diameter of the connecting hole, and the spring 605 is always in a compressed state. The spring 605 squeezes the one side of the forming module 5 to provide a thrust for the disc 603 away from the forming module 5, so that the stopper 604 abuts against the inner wall of the cavity opened by the forming module 5, so that the push plate 601 is flush with the inner surface of the forming module 5. The spring 605 is fixedly installed between the disc 603 and the forming module 5 on the outside of the connecting rod 602, and the push plate 601 is reset by the spring 605.
[0033] See Figures 2 to 4 The cooling unit includes a cooling box 801, a pump body 802, a water inlet pipe 803, a cooling pipe 804, a water outlet pipe 805 and a condenser 806. The cooling box 801 is installed on the top of the molding module 5, the pump body 802 is installed on the front of the cooling box 801, the water inlet pipe 803 is connected to the output end of the pump body 802, the cooling pipe 804 is connected to one end of the water inlet pipe 803 and is located inside the molding module 5, the water outlet pipe 805 is connected to the end of the cooling pipe 804 away from the water inlet pipe 803, and the condenser 806 is installed on the outside of the water outlet pipe 805. The coolant after heat exchange is cooled by the condenser 806, thereby realizing the recycling of the coolant.
[0034] Example 2:
[0035] See Figure 1 、 Figure 5 and Figure 6 , based on Example 1: the collecting unit includes a material guide plate 701, a rubber pad 702, a collection box 703, a telescopic part 2 704 and a push plate 2 705. The material guide plate 701 is fixedly installed at the bottom of the connecting plate 1, the rubber pad 702 is installed at the top of the material guide plate 701, the collection box 703 is installed at the bottom of the connecting plate 1, the telescopic part 2 704 is fixedly installed on the right side of the collection box 703, the telescopic part 2 704 is an electric push rod, the push plate 2 705 is placed in the collection box 703, and is fixedly installed at the output end of the telescopic part 2 704.
[0036] Example 3:
[0037] See Figure 5 and Figure 6 On the basis of the second embodiment, the guide plate 701 is tilted downward, so that the molded plastic products fall onto the guide plate 701 and fall along the guide plate 701 into the collection box 703 for collection.
[0038] During use, when producing PC transparent plastic products, the telescopic member 4 is started to push the left and right molding modules 5 to buckle together, and then the molten plastic is added to the molding module 5 from the pouring port at the top of the molding module 5, and then the pump body 802 is started to pump the cold water in the cooling box 801 into the cooling pipe 804. When the cold water flows in the cooling pipe 804, the molten plastic in the molding module 5 is cooled, thereby accelerating the molding of the plastic product. Then, the telescopic member 4 is started again to separate the two molding modules 5. The molded plastic product falls onto the guide plate 701 after the mold is opened, and after being cushioned by the rubber pad 702, it slides along the guide plate 701 to the collection box 703 for collection. When the molded plastic product adheres to the inside of the molding module 5, as the molding module 5 moves toward the side close to the side plate 3, when the disc 603 contacts the side plate 3, the disc 603 pushes the connecting rod 602 to drive the push plate 1 601 to move, thereby pushing the plastic product inside the molding module 5 out, thereby facilitating demoulding.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
Claims
1. An injection molding device for a PC transparent plastic product with auxiliary functions, comprising a connecting plate (1), a supporting leg (2), a side plate (3), a telescopic member (4) and a molding module (5), wherein the supporting leg (2) is fixedly mounted on the four sides of the bottom of the connecting plate (1), the side plate (3) is fixedly mounted on the left and right sides of the top of the connecting plate (1), the telescopic member (4) is fixedly mounted on the front and rear ends of one side adjacent to the left and right side plates (3), and the molding module (5) is fixedly mounted on the output end of the telescopic member (4), characterized in that: Auxiliary devices are provided at the upper and lower ends of the connecting plate (1); The auxiliary device comprises a pushing unit, a collecting unit and a cooling unit, wherein the pushing unit is arranged inside the forming module (5), the collecting unit is arranged below the connecting plate (1), and the cooling unit is arranged inside the forming module (5); The pushing unit comprises a pushing plate (601), a connecting rod (602), a disc (603), a stopper (604) and a spring (605); the pushing plate (601) is installed inside the forming module (5); the connecting rod (602) is fixedly installed on one side of the pushing plate (601) and extends to the outside of the forming module (5); the disc (603) is fixedly installed on one end of the connecting rod (602) away from the pushing plate (601); the stopper (604) is fixedly installed on the outside of the connecting rod (602) and is located inside the forming module (5); and the spring (605) is fixedly installed between the disc (603) and the forming module (5) and is located outside the connecting rod (602).
2. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 1, characterized in that: The collecting unit comprises a material guide plate (701), a rubber pad (702), a collecting box (703), a second telescopic member (704) and a second push plate (705), wherein the material guide plate (701) is fixedly mounted on the bottom of the connecting plate (1), the rubber pad (702) is mounted on the top of the material guide plate (701), the collecting box (703) is mounted on the bottom of the connecting plate (1), the second telescopic member (704) is fixedly mounted on the right side of the collecting box (703), and the second push plate (705) is fixedly mounted on the output end of the second telescopic member (704).
3. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 1, characterized in that: The cooling unit comprises a cooling box (801), a pump body (802), a water inlet pipe (803), a cooling pipe (804), a water outlet pipe (805) and a condenser (806); the cooling box (801) is installed on the top of the forming module (5); the pump body (802) is installed on the front of the cooling box (801); the water inlet pipe (803) is connected to the output end of the pump body (802); the cooling pipe (804) is connected to one end of the water inlet pipe (803) and is located inside the forming module (5); the water outlet pipe (805) is connected to one end of the cooling pipe (804) away from the water inlet pipe (803); and the condenser (806) is installed on the outside of the water outlet pipe (805).
4. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 3, characterized in that: A cavity is provided on the left side of the interior of the molding module (5), and the cooling pipe (804) is coiled inside the molding module (5).
5. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 1, characterized in that: A rectangular groove having the same size as the push plate 1 (601) is provided inside the molding module (5); when the stop block (604) abuts against the inner wall of the cavity provided by the molding module (5), the push plate 1 (601) is flush with the inner surface of the molding module (5).
6. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 1, characterized in that: A connecting hole having the same size as the connecting rod (602) is provided on one side of the forming module (5); the diameter of the stopper (604) is larger than the diameter of the connecting hole, and the spring (605) is always in a compressed state.
7. The injection molding device for PC transparent plastic products with auxiliary functions according to claim 2, characterized in that: The guide plate (701) is inclined downward.
Citation Information
Patent Citations
Auxiliary equipment for plastic product injection molding equipment
CN212764457U