Battery disassembling and assembling tool

Abstract

The utility model relates to a battery disassembling and assembling tool which comprises a bottom plate, a bracket and a movement mechanism, the bracket is used for supporting a battery to be installed, the bracket is connected with the movement mechanism, and the movement mechanism is connected to the bottom plate and used for driving the bracket to move in the horizontal direction and the vertical direction. According to the battery disassembling and assembling tool, the bracket is arranged to support the battery pack, the number of times of manually contacting the battery pack by a worker can be reduced in the carrying process of the battery pack, the safety of the worker is guaranteed, and the movement mechanism is further arranged to drive the bracket and the battery pack to move in the horizontal and vertical directions, so that the working efficiency is improved. The bracket can move to a proper position to disassemble and assemble the battery pack, and compared with the mode of installing the battery pack through cooperation of a crane and a worker in the related technology, the mounting efficiency of the battery pack can be further improved.

Description

Technical Field

[0001] The present disclosure relates to the technical field of battery disassembly, and in particular to a battery disassembly and assembly tool. Background Art

[0002] In energy storage systems, batteries are usually installed that are heavy, some of which can weigh more than 800 kilograms. They are installed in a narrow battery compartment that is closed on three sides and can only be opened on one side. When the battery needs to be repaired or replaced, it is necessary to remove the battery from the equipment. Due to the location of the battery, the relevant technology usually uses a crane and manual labor to carry out the work. First, the tooling is lifted by the crane, and then the battery is placed on the tooling by manual labor, and finally disassembled or installed by the crane. However, the above-mentioned method of repairing or replacing the battery is inefficient on the one hand, and on the other hand, because the staff need to be close to the battery installation location and close to the crane, the cost and risk are also high. Utility Model Content

[0003] The purpose of the present disclosure is to provide a battery disassembly and assembly tool for an energy storage system, which can avoid workers from manually carrying battery packs, improve the safety of workers' operations, and improve the efficiency of battery pack replacement.

[0004] In order to achieve the above objectives, the present disclosure provides a battery disassembly and assembly tool, comprising:

[0005] base plate;

[0006] a bracket, the bracket being used to support the battery to be installed;

[0007] The bracket is connected to the motion mechanism, and the motion mechanism is connected to the base plate, and is used to drive the bracket to move in the horizontal and vertical directions respectively.

[0008] Optionally, the motion mechanism includes a horizontal motion mechanism and a vertical motion mechanism, the bracket is fixedly connected to the horizontal motion mechanism, the horizontal motion mechanism is connected to the vertical motion mechanism, and the vertical motion mechanism is connected to the base plate.

[0009] Optionally, the horizontal movement mechanism includes at least two telescopic rods, which are arranged at intervals in the horizontal direction. The telescopic rods include a main rod, a secondary rod and a first power member. The main rod extends in the horizontal direction and is connected to the vertical movement mechanism. The secondary rod is connected to the main rod and can slide in the horizontal direction on the main rod under the drive of the first power member.

[0010] Optionally, a lock buckle is provided on the auxiliary rod, and the lock buckle is used to lock the battery to be installed on the auxiliary rod.

[0011] Optionally, the horizontal motion mechanism further includes a fixed plate, the telescopic rod is fixedly connected to the fixed plate, and the fixed plate is connected to the vertical motion mechanism.

[0012] Optionally, the vertical motion mechanism includes a shell, a second power member is provided in the shell, and a moving end of the second power member is connected to the horizontal motion mechanism for driving the horizontal motion mechanism to move in a vertical direction.

[0013] Optionally, a control mechanism is further included, wherein the control mechanism is used to control the distance that the motion mechanism drives the bracket to move in the horizontal or vertical direction.

[0014] Optionally, rollers are provided at the bottom of the base plate.

[0015] Optionally, a handle is provided on the bottom plate.

[0016] Optionally, the bottom plate is a steel plate, and anti-slip grooves are provided on the top surface of the bottom plate.

[0017] Compared with the existing technology, the advantages of the present invention are: the battery disassembly and assembly tool of the present invention includes a base plate, a bracket and a motion mechanism, the bracket can support the battery, and the motion mechanism can drive the bracket to move. By setting the bracket to support the battery pack, the number of times the staff manually touches the battery pack during the transportation of the battery pack can be reduced, thereby ensuring the safety of the staff. In addition, a motion mechanism is provided to drive the bracket and the battery pack to move in the horizontal and vertical directions, so that the bracket can be moved to a suitable position for disassembly and installation of the battery pack. Compared with the related technology of installing the battery pack through the cooperation of a crane and staff, the efficiency of battery pack installation can be further improved.

[0018] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following detailed description, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings:

[0020] Figure 1 is a schematic structural diagram of a battery disassembly and assembly tool provided in an exemplary embodiment of the present disclosure;

[0021] Figure 2 is a cross-sectional view of a vertical movement mechanism portion of a battery disassembly and assembly tool provided in an exemplary embodiment of the present disclosure;

[0022] Figure 3 2 is a cross-sectional view of a horizontal movement mechanism of a battery removal tool provided in an exemplary embodiment of the present disclosure.

[0023] Description of Reference Numerals

[0024] 1-base plate; 11-roller; 12-handle; 13-anti-slip pattern.

[0025] 2-Bracket;

[0026] 3-movement mechanism; 31-horizontal movement mechanism; 311-telescopic rod; 3111-main rod; 3112-auxiliary rod; 3113-first power member; 312-locking buckle; 313-fixing plate; 32-vertical movement mechanism; 321-housing; 322-second power member;

[0027] 4-Control mechanism. DETAILED DESCRIPTION

[0028] The following describes the specific embodiments of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present disclosure and are not intended to limit the present disclosure.

[0029] In this disclosure, unless otherwise stated, directional words such as "upper, lower, high, low, top, bottom" generally refer to the orientation of the corresponding component or structure in the direction of gravity. Figure 1 The directions of the drawings shown. "Inside" and "outside" refer to the inside and outside of the corresponding component outlines. In addition, it should be noted that the terms used, such as "first" and "second", are used to distinguish one element from another and do not have sequentiality or importance. In addition, in the description with reference to the drawings, the same symbols in different drawings represent the same elements. The above definitions are only used to explain and illustrate the present disclosure and should not be understood as limiting the present disclosure.

[0030] For ease of understanding, please refer to the attached Figures 1 to 3 , the specific structure and working principle of the battery disassembly and assembly tool disclosed in the present invention are explained in detail with reference to the embodiments.

[0031] The present disclosure relates to a battery disassembly and assembly tool that can receive the battery pack when the worker is disassembling the battery pack of the device, thereby reducing the worker's manual contact with the battery pack, thereby ensuring the worker's safety and improving the efficiency of battery pack replacement. Figure 1The battery removal and assembly tool disclosed herein includes a base plate 1, a bracket 2, and a motion mechanism 3. The base plate 1 serves as the foundation for mounting other components of the battery removal and assembly tool and can be made of metal to provide good strength. The bracket 2 is connected to the motion mechanism 3 to support the battery pack, eliminating the need for workers to carry the battery pack and allowing the battery pack to move synchronously with the bracket 2. The motion mechanism 3 is connected to the base plate 1 and can drive the bracket 2 in horizontal and vertical directions, allowing the bracket 2 to move to the appropriate position for battery pack removal and installation.

[0032] The battery disassembly and assembly tool disclosed herein supports the battery pack by providing a bracket 2, which can reduce the number of times workers manually touch the battery pack during the transportation of the battery pack, thereby ensuring the safety of the workers. A motion mechanism 3 is also provided to drive the bracket 2 and the battery pack to move in the horizontal and vertical directions, so that the bracket 2 can be moved to a suitable position for disassembly and installation of the battery pack. Compared with the related art of installing the battery pack through the cooperation of a crane and workers, the efficiency of battery pack installation can be further improved.

[0033] In one embodiment of the present disclosure, see Figure 1 、 Figure 2 and Figure 3 The motion mechanism 3 includes a horizontal motion mechanism 31 and a vertical motion mechanism 32, wherein the vertical motion mechanism 32 is connected to the base plate 1, the horizontal motion mechanism 31 is connected to the vertical connection mechanism 32, and the bracket 2 is fixedly connected to the horizontal motion mechanism 31. When it is necessary to drive the battery pack to a suitable position, the horizontal motion mechanism 31 and the bracket 2 can be driven to a suitable height by the vertical motion mechanism 32 first, and then the bracket 2 can be driven to a suitable position by the horizontal motion mechanism 31. Of course, in other embodiments, the horizontal motion mechanism 31 can be connected to the base plate 1, the vertical motion mechanism 32 can be connected to the horizontal motion mechanism 31, and the bracket 2 can be connected to the vertical motion mechanism 32. The specific configuration can be determined according to actual conditions, and the present disclosure does not limit this.

[0034] In one embodiment of the present disclosure, see Figure 1 and Figure 3The horizontal motion mechanism 31 includes at least two telescopic rods 311. The multiple telescopic rods 311 are arranged at intervals in the horizontal direction. At least two telescopic rods 311 can ensure the stability of the battery pack located on the telescopic rods 311. The specific number of telescopic rods 311 can be set according to the size and weight of the battery pack. The telescopic rod 311 includes a main rod 3111, a sub-rod 3112 and a first power member 3113, wherein the main rod 3111 is connected to the vertical motion mechanism 32, and the sub-rod 3112 is connected to the main rod 3111, and can slide in the horizontal direction on the main rod 3111 under the drive of the first power member 3113. The bracket 2 can be fixedly connected to the sub-rod 3112 to move in the horizontal direction with the sub-rod 3112. In some embodiments, see Figure 1 The auxiliary rod 3112 itself can also be used as a bracket 2 to support the battery pack, thereby avoiding the need to set up a separate bracket 2 and saving costs to a certain extent.

[0035] Continue to see Figure 3 In this embodiment, the main rod 3111 is internally provided with a first power member 3113 that may include a motor and a screw connected to the motor. The motor and the auxiliary rod 3112 are located in the inner cavity of the main rod 3111. The screw extends in the horizontal direction. The auxiliary rod 3112 is provided with a threaded hole that cooperates with the screw. When the auxiliary rod 3112 needs to move in the horizontal direction, the motor will start to drive the screw to rotate, and the auxiliary rod 3112 is driven by the screw to move in the horizontal direction. Of course, in other embodiments, the structure of the telescopic rod 311 and the first power member 3113 can also be of other types, which can be determined according to actual conditions, and this disclosure does not limit this.

[0036] In one embodiment of the present disclosure, see Figure 1 and Figure 3 A lock 312 is provided on the auxiliary rod 3112 to lock the battery pack on the bracket 2, thereby ensuring the stability of the battery pack when it moves with the auxiliary rod 3112 and preventing the battery pack from falling and being damaged during movement, as well as other safety hazards. Figure 1 In this embodiment, the lock buckle 312 may include an elastic rope and a buckle. When locking, the battery pack is tied with the rope and then fixed to the buckle to complete the fixation of the battery pack. Of course, in other embodiments, the lock buckle 312 may also have other structures, which can be determined according to actual circumstances and is not limited by this disclosure.

[0037] Since the number of telescopic rods 311 needs to be set according to the weight and size of the battery pack, when the battery pack is too large, multiple telescopic rods 311 need to be set. However, setting multiple telescopic rods 311 will make it difficult for the vertical movement mechanism 32 to connect with all the telescopic rods 311. In order to solve the above problem, in one embodiment of the present disclosure, see Figure 1 and Figure 3 The horizontal motion mechanism 31 also includes a fixed plate 313. The main rods 3111 of all telescopic rods 311 are fixedly connected to the fixed plate 313. The fixed plate 313 is connected to the vertical motion mechanism 32 so that the vertical motion mechanism 32 can drive the fixed plate 313 to move in the vertical direction. By providing the fixed plate 313, multiple telescopic rods 311 are integrated on a fixed plate 313, and then connected to the vertical motion mechanism 32 through the fixed plate 313, ensuring that the vertical motion mechanism 32 can drive the movement of all telescopic rods 311.

[0038] In one embodiment of the present disclosure, see Figure 1 and Figure 2 The vertical motion mechanism 32 includes a housing 321, which is fixedly connected to the base plate 1. A second power member 322 is provided in the housing 321. The second power member 322 is connected to the horizontal motion mechanism 31 to move the horizontal motion mechanism 31 in the vertical direction. Figure 2 In this embodiment, the second power member 322 may include a motor, a screw connected to the motor's drive, and a movable plate. The motor, screw, and movable plate are located in the housing 321. The screw extends in the vertical direction. The movable plate is connected to the horizontal motion mechanism 31, and a threaded hole that cooperates with the screw is provided on the movable plate. When the horizontal motion mechanism 31 needs to move in the vertical direction, the motor will start to drive the screw to rotate, and drive the movable plate to move in the vertical direction through the screw, and then drive the horizontal motion mechanism 31 to move in the vertical direction through the movable plate. Of course, in other embodiments, the structure of the second power member 322 may also be other, which can be determined according to actual conditions, and this disclosure does not limit this.

[0039] In one embodiment of the present disclosure, see Figure 1 and Figure 2 The battery removal and assembly tool further includes a control mechanism 4, which is used to control the horizontal and vertical movement distance of the bracket 2 driven by the motion mechanism 3. In this embodiment, the control mechanism 4 includes pedals disposed on the base plate 1. When a worker needs to control the motion mechanism 3, they simply step on and rotate the corresponding pedals as needed. Of course, in other embodiments, the control mechanism 4 can also be of other types, depending on actual circumstances, and this disclosure is not limited to this.

[0040] In one embodiment of the present disclosure, see Figure 1and Figure 2 A roller 11 is provided on the base plate 1. By providing the roller 11, the base plate 1 can slide on the plane to flexibly adjust the position of the base plate 1. Moreover, after the base plate 1 is placed in the installation position, the position of the base plate 1 can be flexibly fine-tuned by the roller 11 according to actual conditions, thereby improving the efficiency of battery pack replacement.

[0041] In one embodiment of the present disclosure, see Figure 1 and Figure 2 A handle 12 is also provided on the base plate 1. By providing the handle 12, when the operator needs to move the base plate 1, the operator can use the handle 12 to push the base plate 1, thereby avoiding the difficulty in moving the base plate 1 due to lack of space to push the base plate 1. The position of the handle 12 can be determined according to actual conditions, for example, it can be set at a certain height relative to the top surface of the base plate 1 to facilitate the operator to push the handle 12.

[0042] In one embodiment of the present disclosure, see Figure 1 and Figure 2 The bottom plate 1 is a steel plate. The steel plate has good strength and can bear heavy battery packs. It also has a relatively low price, which can reduce the cost of the battery disassembly and assembly tool disclosed in this disclosure to a certain extent. And because the surface of the steel plate is relatively smooth, in order to prevent the staff from standing on the steel plate and falling when the steel plate shakes, anti-slip grooves 13 are also provided on the steel plate to increase the stability of the staff standing on the steel plate and avoid falling. In this embodiment, the anti-slip grooves 13 are triangular grooves provided on the upper surface of the steel plate to increase friction. Of course, in other embodiments, the anti-slip grooves 13 can also be of other types, which can be determined according to actual conditions, and the present disclosure does not limit this.

[0043] When the battery disassembly and assembly tool disclosed herein is used, the base plate 1 needs to be placed in the installation position, and then the staff can adjust the position of the base plate 1 through the handle 12. Then the staff controls the horizontal motion mechanism 31 and the vertical motion mechanism 32 through the control mechanism 4 to move the bracket 2 to the appropriate position to receive the battery pack and lock the battery pack through the lock 312. Then the horizontal motion mechanism 31 and the vertical motion mechanism 32 are controlled to remove the battery pack to complete the battery disassembly. The installation process is the opposite of the above process and will not be described in detail here. The battery disassembly and assembly tool disclosed herein can reduce the contact between the staff and the battery pack by providing the bracket 2 to support the battery pack, thereby ensuring the safety of the staff, and the movement of the battery pack can be carried out by the motion mechanism 3 to drive the bracket 2 to move, thereby improving the installation and disassembly efficiency of the battery pack.

[0044] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details of the above embodiments. Within the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all fall within the scope of protection of the present disclosure.

[0045] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any appropriate manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.

[0046] In addition, the various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.

Claims

1. A battery disassembly and assembly tool, characterized in that: include: base plate; a bracket, the bracket being used to support the battery to be installed; The bracket is connected to the motion mechanism, and the motion mechanism is connected to the base plate, and is used to drive the bracket to move in the horizontal and vertical directions respectively.

2. The battery disassembly and assembly tool according to claim 1, characterized in that: The motion mechanism includes a horizontal motion mechanism and a vertical motion mechanism, the bracket is fixedly connected to the horizontal motion mechanism, the horizontal motion mechanism is connected to the vertical motion mechanism, and the vertical motion mechanism is connected to the base plate.

3. The battery disassembly and assembly tool according to claim 2, characterized in that: The horizontal movement mechanism includes at least two telescopic rods, which are arranged at intervals in the horizontal direction. The telescopic rods include a main rod, a secondary rod and a first power member. The main rod extends in the horizontal direction and is connected to the vertical movement mechanism. The secondary rod is connected to the main rod and can slide in the horizontal direction on the main rod under the drive of the first power member.

4. The battery disassembly and assembly tool according to claim 3, characterized in that: The auxiliary rod is provided with a lock buckle, and the lock buckle is used to lock the battery to be installed on the auxiliary rod.

5. The battery disassembly and assembly tool according to claim 3, characterized in that: The horizontal motion mechanism further includes a fixing plate, the telescopic rod is fixedly connected to the fixing plate, and the fixing plate is connected to the vertical motion mechanism.

6. The battery disassembly and assembly tool according to claim 2, characterized in that: The vertical motion mechanism includes a shell, in which a second power member is provided. The moving end of the second power member is connected to the horizontal motion mechanism for driving the horizontal motion mechanism to move in a vertical direction.

7. The battery disassembly and assembly tool according to claim 1, characterized in that: It also includes a control mechanism, which is used to control the distance that the motion mechanism drives the bracket to move in the horizontal or vertical direction.

8. The battery disassembly and assembly tool according to claim 1, characterized in that: Rollers are provided at the bottom of the bottom plate.

9. The battery disassembly and assembly tool according to claim 8, characterized in that: A handle is provided on the bottom plate.

10. The battery disassembly and assembly tool according to claim 1, characterized in that: The bottom plate is a steel plate, and anti-slip grooves are arranged on the top surface of the bottom plate.

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