Coking device with anti-blocking structure
Through the design of lifting and rotary flushing components, the problem of tar accumulation and blockage of the inner wall of the coking device is solved, and the comprehensive cleaning of the inner wall of the tank is achieved, which improves the cleaning efficiency and anti-blocking effect.
Patent Information
- Application Number
- CN202422277426.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-18
AI Technical Summary
After the existing coking device is running for a long time, tar is prone to accumulate in the inner wall of the tank, resulting in frequent blockages. The existing technology is difficult to clean in all aspects, making it difficult to avoid blockage problems.
A coking device including a lifting cleaning assembly and a rotary washing assembly is designed. Through the cooperation of a threaded cylinder, a screw and a servo motor, the full lifting and rotary washing of the inner wall of the tank body is realized, and the rotational impact force of the water flow and the rotation of the spiral plate are used to ensure the comprehensive cleaning of the inner wall of the tank.
The comprehensive cleaning of the inner wall of the tank is achieved, which avoids the accumulation of tar in local dead corners, improves the cleaning efficiency and prevents the occurrence of blockage.
Smart Images

Figure CN223214049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coking, in particular to a coking device with an anti-blocking structure. Background Art
[0002] Coking units are widely used in the petroleum refining and coal chemical industries. Their primary function is to break down heavy raw materials, such as oil or coal, into easily processed lighter oil products, high-quality crude tar, coke, and other by-products through high-temperature heating. Coking units play a crucial role in the oil refining and steelmaking industries, serving as a key means of increasing the added value of these two industries.
[0003] For example, a coking gas-liquid separator anti-blocking and cleaning device disclosed in Chinese patent publication number CN220056713U includes a vertically arranged gas-liquid separator tank body, a raw gas inlet, an exhaust outlet and a tar ammonia outlet are provided on the gas-liquid separator tank body, a plurality of ammonia branch pipes are horizontally and evenly arranged in the gas-liquid separator tank body, the outer ends of the ammonia branch pipes extend outside the gas-liquid separator tank body, the outer ends of the ammonia branch pipes are connected to the ammonia equalizing pipes, the ammonia equalizing pipes are connected to the ammonia main pipe, and a refinement nozzle is installed on the ammonia branch pipe; the beneficial effect of this utility model is that the tar adsorbed in the tank is effectively washed away by the ammonia branch pipes installed in the gas-liquid separator tank body, while improving its separation efficiency, it also avoids the blockage of the gas-liquid separator and the conveying pipeline after long-term operation, thereby ensuring the normal operation of the enterprise.
[0004] In the process of implementing this application, the inventor discovered that there are at least the following problems in this technology: although the above technical solution can flush the tar attached to the inner wall of the tank, it only flushes a fixed position through the nozzle, and it is difficult to completely flush the tar on the inner wall of the tank. Over time, the tar will accumulate more and more on the inner wall of the tank, and it is easy to cause blockage again. Therefore, further improvement can be made. Utility Model Content
[0005] In order to solve the above-mentioned problems, the present invention provides the following technical solutions: a coking device with an anti-blocking structure, comprising a tank body, an air inlet pipe connected to one side of the top of the tank body, a discharge port at the bottom of the tank body connected to a discharge pipe, a top cover embedded in the top of the tank body, a water pipe leading into the interior of the tank body connected to the center of the top cover, a lifting and cleaning assembly provided on the top of the tank body, and a rotating flushing assembly provided at the bottom of the lifting and cleaning assembly.
[0006] As an optimization, the lifting and cleaning assembly includes a limiting cylinder fixedly mounted on the top of the top cover and a threaded cylinder rotatably connected to the top of the top cover. A guide rod is slidably inserted inside the limiting cylinder, and the internal thread of the threaded cylinder is a saving screw. The bottom ends of the guide rod and the screw are fixedly mounted with a bottom plate, and a telescopic tube is connected between the top side of the bottom plate and the bottom end of the water pipe. The threaded cylinder rotates on the outside of the screw, which will cause the screw to drive the bottom plate to rise and fall, and then drive the rotating flushing assembly to move up and down inside the tank body. At the same time, the retractable telescopic tube will not hinder the water flow, so that the inner wall of the tank can be cleaned in all directions, and the accumulation of excessive tar in local dead corners can be avoided as much as possible.
[0007] As an optimization, the telescopic tube is a corrugated tube made of polyurethane.
[0008] As an optimization, a gear ring is fixedly installed on the top of the threaded barrel, a servo motor is fixedly installed on the top of the top cover, a gear is fixedly installed on one end of the output shaft of the servo motor, and the gear and the gear ring are meshed and connected. By starting the servo motor, the gear will be driven to rotate, and then the threaded barrel will be driven to rotate through the gear ring meshed with the gear.
[0009] As an optimization, the rotary flushing assembly includes a connecting pipe fixedly installed in the middle of the bottom side of the base plate, a drain pipe is fixedly installed at the bottom end of the connecting pipe, an oblique opening is opened in the middle of the drain pipe, and swivels are rotatably sleeved on the upper and lower sides of the drain pipe, and a spiral plate is fixedly installed between the swivels on both sides. Water is ejected outward through the oblique opening and will impact along the spiral plate, which will drive the swivel to rotate around the outside of the drain pipe, thereby rotating the water flow to flush the inner wall of the tank, thereby improving the cleaning range and efficiency.
[0010] As an optimization, six oblique openings are arranged in an array around the outer wall of the drain pipe, and the spiral plates are arranged corresponding to the oblique openings.
[0011] As an optimization, several balls are embedded on the opposite sides of the rotating rings. The upper and lower sides of the drain pipe have protruding outer edges, and the opposite sides of the outer edges are provided with an annular groove, and the balls are connected in the annular groove. By rolling the balls along the annular groove track, the friction caused by the rotation of the spiral plate can be reduced, wear is reduced, and water flushing is facilitated.
[0012] The beneficial effects of the utility model are:
[0013] The coking device with an anti-blocking structure has water flowing out from the oblique mouth, which will impact the spiral plate, causing the spiral plate to drive the rotating ring to rotate around the outside of the drain pipe, and then the water flow will rotate to flush the inner wall of the tank. At the same time, the gear ring drives the threaded barrel to rotate around the screw, so the bottom plate is driven downward by the screw, and then the drain pipe is driven downward synchronously, so the inner wall of the tank can be rotated and flushed from top to bottom in turn, thereby increasing the cleaning range and avoiding blockage by local tar accumulation that has not been cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the lifting and cleaning structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the rotary flushing structure of the utility model.
[0018] In the figure: 1. Tank body; 2. Air inlet pipe; 3. Discharge pipe; 4. Top cover; 5. Water pipe; 6. Lifting and cleaning assembly; 7. Rotating flushing assembly; 8. Limiting cylinder; 9. Threaded cylinder; 10. Guide rod; 11. Screw; 12. Bottom plate; 13. Telescopic tube; 14. Gear ring; 15. Connecting pipe; 16. Drain pipe; 17. Bevel; 18. Swivel; 19. Spiral plate; 20. Ball; 21. Ring groove. DETAILED DESCRIPTION
[0019] In the description of this application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-2A coking device with an anti-blocking structure includes a tank body 1, an air inlet pipe 2 is connected to one side of the top of the tank body 1, a discharge pipe 3 is connected to the discharge port at the bottom of the tank body 1, a top cover 4 is embedded on the top of the tank body 1, and a water pipe 5 leading into the interior of the tank body 1 is connected to the center of the top cover 4. A lifting and cleaning component 6 is provided on the top of the tank body 1, and a rotating flushing component 7 is provided at the bottom of the lifting and cleaning component 6.
[0022] See also Figure 3 , the lifting and cleaning assembly 6 includes a limiting cylinder 8 fixedly mounted on the top of the top cover 4 and a threaded cylinder 9 rotatably connected to the top of the top cover 4. A guide rod 10 is slidably inserted inside the limiting cylinder 8. The internal thread of the threaded cylinder 9 is a saving screw 11. The bottom ends of the guide rod 10 and the screw 11 are fixedly mounted with a bottom plate 12. A telescopic tube 13 is connected between the top side of the bottom plate 12 and the bottom end of the water pipe 5. The telescopic tube 13 is a corrugated tube made of polyurethane. By rotating the threaded cylinder 9 on the outside of the screw 11, the screw 11 will drive the bottom plate 12 to rise and fall, and then drive the rotating flushing assembly 7 to move up and down inside the tank body 1. At the same time, the retractable telescopic tube 13 will not hinder the water flow, so that the inner wall of the tank can be cleaned in all directions, and the accumulation of excessive tar in local dead corners can be avoided as much as possible;
[0023] See also Figure 3 A gear ring 14 is fixedly installed on the top of the threaded cylinder 9, and a servo motor is fixedly installed on the top of the top cover 4. A gear is fixedly installed on one end of the output shaft of the servo motor, and the gear and the gear ring 14 are meshed and connected. By starting the servo motor, the gear will be driven to rotate, and then the threaded cylinder 9 will be driven to rotate through the gear ring 14 meshed with the gear;
[0024] See also Figure 4 The rotary flushing assembly 7 includes a connecting pipe 15 fixedly mounted on the middle part of the bottom side of the bottom plate 12, a drain pipe 16 is fixedly mounted on the bottom end of the connecting pipe 15, an oblique opening 17 is opened in the middle of the drain pipe 16, and six oblique openings 17 are opened in an array around the outer wall of the drain pipe 16. A swivel 18 is rotatably sleeved on both sides of the drain pipe 16, and a spiral plate 19 is fixedly mounted between the swivels 18 on both sides. The spiral plate 19 is arranged corresponding to the oblique opening 17, and the water flow is ejected outward from the oblique opening 17 and impacts along the spiral plate 19, which in turn drives the swivel 18 to rotate around the outside of the drain pipe 16, thereby rotating the water flow to flush the inner wall of the tank, thereby improving the cleaning range and efficiency;
[0025] See also Figure 4 A number of balls 20 are embedded on the opposite sides of the rotating rings 18. The upper and lower sides of the drain pipe 16 have protruding outer edges, and the opposite sides of the outer edges are provided with an annular groove 21, and the balls 20 are connected in the annular groove 21 in a rolling manner. By rolling the balls 20 along the track of the annular groove 21, the friction of the spiral plate 19 can be reduced, the wear is reduced, and the water flushing is facilitated.
[0026] During use, water is first pumped from the outside through the water pipe 5 and discharged into the telescopic tube 13, and then rushed out from the oblique mouth 17 along the connecting pipe 15, and then impacted along the spiral plate 19, so that the spiral plate 19 will drive the rotating ring 18 to rotate around the outside of the drain pipe 16, and then the water flow can be rotated to flush the inner wall of the tank. At the same time, by starting the servo motor, the gear will be driven to rotate, and then the threaded barrel 9 will be driven to rotate through the gear ring 14 meshing with the gear. The threaded barrel 9 rotates around the outside of the screw 11, which will cause the screw 11 to drive the bottom plate 12 to move downward, and then drive the drain pipe 16 downward synchronously, so that the inner wall of the tank can be flushed in turn.
[0027] To sum up, the coking device with an anti-blocking structure, through the water flow rushing out from the inclined mouth 17, will impact the spiral plate 19, so that the spiral plate 19 drives the rotating ring 18 to rotate around the outside of the drain pipe 16, and then the water flow will rotate to flush the inner wall of the tank, and at the same time drive the threaded barrel 9 to rotate around the screw 11 through the gear ring 14, so the bottom plate 12 will be driven downward by the screw 11, and then the drain pipe 16 will be driven downward synchronously, so the inner wall of the tank can be rotated and flushed from top to bottom in turn, thereby increasing the cleaning range and avoiding blockage of local tar accumulation that has not been cleaned.
[0028] In the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can all be customized according to the description and the drawings.
[0030] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. A coking device with an anti-blocking structure, comprising a tank body (1), characterized in that: An air inlet pipe (2) is connected to one side of the top of the tank body (1), a discharge port at the bottom of the tank body (1) is connected to a discharge pipe (3), a top cover (4) is embedded in the top of the tank body (1), a water pipe (5) passing into the interior of the tank body (1) is connected to the center of the top cover (4), a lifting cleaning assembly (6) is provided on the top of the tank body (1), and a rotating flushing assembly (7) is provided at the bottom of the lifting cleaning assembly (6).
2. The coking device with an anti-blocking structure according to claim 1, characterized in that: The lifting and cleaning assembly (6) comprises a limiting cylinder (8) fixedly mounted on the top of the top cover (4) and a threaded cylinder (9) rotatably connected to the top of the top cover (4); a guide rod (10) is slidably inserted into the interior of the limiting cylinder (8); the internal thread of the threaded cylinder (9) is a saving screw rod (11); a bottom plate (12) is fixedly mounted at the bottom ends of the guide rod (10) and the screw rod (11); a telescopic tube (13) is connected between the top side of the bottom plate (12) and the bottom end of the water pipe (5).
3. The coking device with an anti-blocking structure according to claim 2, characterized in that: The telescopic tube (13) is a corrugated tube made of polyurethane.
4. The coking device with an anti-blocking structure according to claim 2, characterized in that: A gear ring (14) is fixedly mounted on the top of the threaded barrel (9), a servo motor is fixedly mounted on the top of the top cover (4), a gear is fixedly mounted on one end of the output shaft of the servo motor, and the gear and the gear ring (14) are meshed and connected.
5. The coking device with an anti-blocking structure according to claim 1, characterized in that: The rotary flushing assembly (7) comprises a connecting pipe (15) fixedly mounted on the middle portion of the bottom side of the base plate (12); a drain pipe (16) is fixedly mounted on the bottom end of the connecting pipe (15); an oblique opening (17) is provided in the middle portion of the drain pipe (16); swivels (18) are rotatably sleeved on both upper and lower sides of the drain pipe (16); and a spiral plate (19) is fixedly mounted between the swivels (18) on both sides.
6. The coking device with an anti-blocking structure according to claim 5, characterized in that: The oblique openings (17) are arranged in an array of six around the outer wall of the drain pipe (16), and the spiral plates (19) are arranged corresponding to the oblique openings (17).
7. The coking device with an anti-blocking structure according to claim 5, characterized in that: A plurality of balls (20) are embedded on opposite sides of the rotating rings (18), and the upper and lower sides of the drain pipe (16) have protruding outer edges. An annular groove (21) is provided on the opposite side of the outer edges, and the balls (20) are rollingly connected in the annular groove (21).
Citation Information
Patent Citations
Anti-blocking clearing device for coking gas-liquid separator
CN220056713U