Brake disc flatness detection tool

By designing a brake disc flatness detection tool that includes a base, a shaft and a bevel gear transmission system, the problem that existing tools cannot detect flatness on both sides and center to edges simultaneously is solved, and the effect of simplifying operation and improving detection accuracy is achieved.

CN223216830UActive Publication Date: 2025-08-12LONGKOU XINSHENG MASCH PARTS CO LTD
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Patent Information

Application Number
CN202422567556.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-12
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing brake disc flatness detection tools cannot detect the flatness of both sides at the same time and cannot evaluate the flatness from the center to the edge, resulting in complex detection and may misjudgment of the brake disc condition, affecting driving safety.

Method used

A detection tool including a base, a rotating shaft, a bevel gear transmission system and an adjustment device is designed. The flatness detection of both sides of the brake disc and the center to the edge through a threaded rod, a slider and a dial gauge body is achieved, simplifying the operation process.

Benefits of technology

Multi-dimensional flatness detection of both sides of the brake disc and the direction of the center to the edge is realized, which simplifies the operation process, improves detection efficiency and accuracy, and ensures a comprehensive assessment of the brake disc condition.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of brake discs, and particularly discloses a brake disc flatness detection tool, which comprises a base and an adjusting device, a first fixing plate is fixed on the base, a rotating shaft is sleeved on the first fixing plate, a first bevel gear is sleeved at one end of the rotating shaft, a second bevel gear is meshed on the side surface of the first bevel gear, and a transmission shaft is sleeved in the second bevel gear. The end, away from the second bevel gear, of the transmission shaft is sleeved with a third bevel gear, the side face of the third bevel gear is meshed with a fourth bevel gear, and the output end of the motor is sleeved with the fourth bevel gear. The adjusting device comprises a third fixing plate, a sliding groove is formed in the side face of the third fixing plate, a limiting block is fixed to one end of the sliding groove, a limiting ring is clamped in the limiting block, a threaded rod is sleeved with the limiting ring, a sliding block is sleeved with the side face of the threaded rod, a connecting arm is fixed to the side face of the sliding block, and a plurality of connecting plates are fixed to the bottom of the connecting arm. Each connecting plate is provided with a dial indicator body.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake discs, in particular to a brake disc flatness detection tool. Background Art

[0002] Simply put, a brake disc is a round plate that rotates as the car moves. The brake caliper clamps the disc, generating braking force. When you apply the brakes, it's the caliper that slows or stops the car. Disc brakes offer superior braking performance and are easier to maintain than drum brakes.

[0003] Brake discs, as core components of automotive braking systems, wear over time. Therefore, timely and accurate testing of their flatness is crucial. Currently available brake disc flatness testing tools, such as the utility model patented with patent number CN221666840U, are designed to simultaneously assess both sides of a brake disc, as both sides wear during braking. However, these devices only test one side. This means that to fully assess the condition of the brake disc, the operator must remove the disc from the vehicle and flip it over to examine the wear on the other side. This process is time-consuming and increases operational complexity. Furthermore, these devices cannot effectively measure the flatness of the brake disc from the center to the edge. Brake disc flatness not only reflects surface uniformity but also encompasses the gradient from the center to the outside. Failure to comprehensively assess this flatness dimension can lead to misjudgment of the brake disc's actual condition, compromising driving safety. Utility Model Content

[0004] The purpose of the present invention is to provide a brake disc flatness detection tool to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a brake disc flatness detection tool, comprising a base and an adjustment device, wherein a first fixing plate is fixed to the base, a rotating shaft is sleeved on the first fixing plate, a first bevel gear is sleeved on one end of the rotating shaft, a second bevel gear is meshed with the side surface of the first bevel gear, a transmission shaft is sleeved inside the second bevel gear, a third bevel gear is sleeved on the end of the transmission shaft away from the second bevel gear, a fourth bevel gear is meshed with the side surface of the third bevel gear, and the fourth bevel gear is sleeved on the output end of the motor;

[0006] The adjusting device includes a third fixed plate, a slide groove is provided on the side of the third fixed plate, a limit block is fixed at one end of the slide groove, a limit ring is clamped in the limit block, a threaded rod is sleeved in the limit ring, a slider is sleeved on the side of the threaded rod, a connecting arm is fixed on the side of the slider, and several connecting plates are fixed on the bottom of the connecting arm. A dial indicator body is provided on each connecting plate, and the slider cooperates with the connecting block to drive the dial indicator body to move to detect the flatness of the brake disc from the center to the edge.

[0007] As a preferred embodiment of the present invention, a plurality of second fixing plates are provided on the side of the first fixing plate close to the transmission shaft, a shell is provided on the base, the shell is used to protect the transmission shaft, and the second fixing plates are used to fix the transmission shaft.

[0008] As a preferred embodiment of the present invention, a second clamping block is sleeved on the end of the rotating shaft away from the first bevel tooth, the side of the second clamping block is fitted with a brake disc body, and the side of the brake disc body away from the second clamping block is fitted with the first clamping block, the first clamping block is connected to the rotating shaft by a threaded connection, which facilitates the disassembly of the first clamping block, and the second clamping block cooperates with the first clamping block to fix the brake disc body.

[0009] As a preferred embodiment of the present invention, a limit plate is provided at one end of the slide groove away from the limit block to prevent the slider from falling out of the slide groove.

[0010] As a preferred embodiment of the present invention, a crank is fixed to one end of the threaded rod away from the limiting ring, and the threaded rod and the slider are connected by threads, and the crank is used to rotate the threaded rod to drive the slider to move up and down.

[0011] As a preferred embodiment of the present invention, a controller is provided on the base for controlling the start and stop and the speed of the motor.

[0012] As a preferred embodiment of the present invention, a fixing block is provided between the motor and the base for fixing the motor.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model realizes the simultaneous detection of the flatness of both sides of the brake disc and the flatness detection from the center to the edge of the brake disc through the threaded rod, the slider, the connecting plate and a plurality of dial indicator bodies. The multiple dial indicator bodies are set to detect both sides of the brake disc at the same time, and there is no need to remove the brake disc, turn it over and then detect the other side, which saves time and effort. Moreover, by rotating the threaded rod to drive the dial indicator body, the direction from the center to the edge of the brake disc can be detected, and the flatness of the brake disc can be detected in multiple dimensions. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2This is a schematic diagram of the side sectional structure of the utility model;

[0017] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model.

[0018] In the figure: 1. Adjusting device; 111. Crank handle; 112. Third fixed plate; 113. Connecting arm; 114. Limiting plate; 115. Threaded rod; 116. Limiting ring; 117. Limiting block; 118. Slide groove; 119. Slider; 2. Housing; 3. Motor; 4. Fixed block; 5. Controller; 6. Base; 7. First fixed plate; 8. Rotating shaft; 9. First clamping block; 10. Brake disc body; 11. Dial indicator body; 12. Connecting plate; 13. First bevel gear; 14. Second bevel gear; 15. Second fixed plate; 16. Transmission shaft; 17. Fourth bevel gear; 18. Third bevel gear; 19. Second clamping block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0021] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0022] See also Figure 1-3The utility model provides a technical solution: a brake disc flatness detection tool, including a base 6 and an adjusting device 1, a first fixing plate 7 is fixed on the base 6, a rotating shaft 8 is sleeved on the first fixing plate 7, one end of the rotating shaft 8 is sleeved with a first bevel gear 13, a second bevel gear 14 is engaged with the side of the first bevel gear 13, a transmission shaft 16 is sleeved inside the second bevel gear 14, a third bevel gear 18 is sleeved on the end of the transmission shaft 16 away from the second bevel gear 14, a fourth bevel gear 17 is engaged with the side of the third bevel gear 18, and the fourth bevel gear 17 is sleeved on the output end of the motor 3;

[0023] The adjusting device 1 includes a third fixed plate 112, a slide groove 118 is provided on the side of the third fixed plate 112, a limit block 117 is fixed at one end of the slide groove 118, a limit ring 116 is clamped in the limit block 117, a threaded rod 115 is sleeved in the limit ring 116, a slider 119 is sleeved on the side of the threaded rod 115, a connecting arm 113 is fixed on the side of the slider 119, and a plurality of connecting plates 12 are fixed to the bottom of the connecting arm 113, each connecting plate 12 is provided with a dial indicator body 11, and the slider 119 cooperates with the connecting block to drive the dial indicator body 11 to move to detect the flatness of the brake disc from the center to the edge.

[0024] Furthermore, a plurality of second fixing plates 15 are provided on one side of the first fixing plate 7 close to the transmission shaft 16 , a shell 2 is provided on the base 6 , the shell 2 is used to protect the transmission shaft 16 , and the second fixing plates 15 are used to fix the transmission shaft 16 .

[0025] Furthermore, a second clamping block 19 is sleeved on the end of the rotating shaft 8 away from the first bevel tooth 13, and the brake disc body 10 is adhered to the side of the second clamping block 19. The first clamping block 9 is adhered to the side of the brake disc body 10 away from the second clamping block 19. The first clamping block 9 is connected to the rotating shaft 8 by a threaded connection, which facilitates the disassembly of the first clamping block 9. The second clamping block 19 cooperates with the first clamping block 9 to fix the brake disc body 10.

[0026] Furthermore, a limiting plate 114 is provided at one end of the slide groove 118 away from the limiting block 117 to prevent the slider 119 from falling off the slide groove 118 .

[0027] Furthermore, a crank 111 is fixed to one end of the threaded rod 115 away from the limiting ring 116 , and the threaded rod 115 and the slider 119 are connected by threads. The crank 111 is used to rotate the threaded rod 115 to drive the slider 119 to move up and down.

[0028] Furthermore, a controller 5 is provided on the base 6 for controlling the start and stop and the speed of the motor 3 .

[0029] Furthermore, a fixing block 4 is provided between the motor 3 and the base 6 for fixing the motor 3 .

[0030] Working principle: Before using the device, the brake disc body 10 is sleeved on the rotating shaft 8 and fitted to the side of the second clamping block 19, then the first clamping block 9 is rotated onto the rotating shaft 8, and finally the brake disc is clamped with the second clamping block 19, and then the speed of the motor 3 is set by the controller 5 and the motor 3 is started, the motor 3 rotates to drive the fourth bevel gear 17, the fourth bevel gear 17 drives the third bevel gear 18 to rotate, the third bevel gear 18 drives the transmission shaft 16 to rotate, the transmission shaft 16 drives the second bevel gear 14 to rotate, the second bevel gear 14 drives the first bevel gear 13 to rotate, the first bevel gear 13 drives the rotating shaft 8 to rotate, the rotating shaft 8 drives the brake disc body 10 to rotate through the first clamping block 9 and the second clamping block 19, and then the crank 11 is turned. 1 drives the threaded rod 115 to rotate, and the threaded rod 115 pushes the slider 119 to move up and down inside the slide groove 118. When the slide groove 118 moves, it drives the connecting arm 113 to move up and down. When the connecting arm 113 moves, it drives the several connecting plates 12 and the dial indicator body 11 to move until the dial indicator body 11 reaches the required position. If it is necessary to detect the flatness from the center to the edge of the brake disc body 10, it is only necessary to stop the motor 3 and turn the handle 111 to control the dial indicator body 11 to move up and down on the side of the brake disc body 10. After the detection is completed, turn the handle 111 to control the dial indicator body 11 to leave the side of the brake disc body 10, and then remove the first clamping block 9 to remove the brake disc body 10.

[0031] It is worth noting that the entire device is controlled by a master control device. Since the devices matched with the control device are commonly used devices and belong to existing mature technologies, their electrical connection relationships and specific circuit structures will not be described in detail here.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brake disc flatness detection tool, characterized by: The invention comprises a base (6) and an adjusting device (1), wherein a first fixing plate (7) is fixed on the base (6), a rotating shaft (8) is sleeved on the first fixing plate (7), a first bevel gear (13) is sleeved on one end of the rotating shaft (8), a second bevel gear (14) is meshed on the side of the first bevel gear (13), a transmission shaft (16) is sleeved inside the second bevel gear (14), a third bevel gear (18) is sleeved on one end of the transmission shaft (16) away from the second bevel gear (14), a fourth bevel gear (17) is meshed on the side of the third bevel gear (18), and the fourth bevel gear (17) is sleeved on the output end of the motor (3); The adjusting device (1) includes a third fixed plate (112), a slide groove (118) is provided on the side of the third fixed plate (112), a limit block (117) is fixed at one end of the slide groove (118), a limit ring (116) is clamped in the limit block (117), a threaded rod (115) is sleeved in the limit ring (116), a slider (119) is sleeved on the side of the threaded rod (115), a connecting arm (113) is fixed on the side of the slider (119), and a plurality of connecting plates (12) are fixed at the bottom of the connecting arm (113), and each connecting plate (12) is provided with a dial gauge body (11).

2. The brake disc flatness detection tool according to claim 1, characterized in that: A plurality of second fixing plates (15) are provided on one side of the first fixing plate (7) close to the transmission shaft (16), and a housing (2) is provided on the base (6).

3. The brake disc flatness detection tool according to claim 1, characterized in that: A second clamping block (19) is sleeved on one end of the rotating shaft (8) away from the first bevel gear (13), a side of the second clamping block (19) is fitted with a brake disc body (10), and a side of the brake disc body (10) away from the second clamping block (19) is fitted with a first clamping block (9), and the first clamping block (9) is connected to the rotating shaft (8) by a thread.

4. The brake disc flatness detection tool according to claim 1, characterized in that: A limiting plate (114) is provided at one end of the slide groove (118) away from the limiting block (117).

5. The brake disc flatness detection tool according to claim 1, characterized in that: A crank handle (111) is fixed to one end of the threaded rod (115) away from the limiting ring (116), and a threaded connection is adopted between the threaded rod (115) and the slider (119).

6. The brake disc flatness detection tool according to claim 1, characterized in that: A controller (5) is provided on the base (6).

7. The brake disc flatness detection tool according to claim 1, characterized in that: A fixing block (4) is provided between the motor (3) and the base (6).

Citation Information

Patent Citations

  • Brake disc flatness detection tool

    CN221666840U