Battery test probe

Through the split molding of the probe rod body and the probe head, beryllium copper and brass materials, combined with snap structure and high-frequency heating filler, the problems of complex and cost of existing battery test probes are solved, and low-cost and efficient production are achieved.

CN223217551UActive Publication Date: 2025-08-12SHENZHEN RUINENG INNOVATION TECH CO LTD
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Patent Information

Application Number
CN202422158123.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-12
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing battery test probes are complex in processing and high in material costs, mainly due to the overall use of beryllium copper material.

Method used

The probe rod body and the probe head are formed separately. The probe rod body is made of beryllium copper, and the probe head is made of brass. It is fixed by snap and buckle structure, combining high-frequency heating filler to ensure stability and conductivity.

Benefits of technology

The processing technology is simplified, material costs are significantly reduced, and production efficiency and probe stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery test probe, which comprises a probe mounting seat, a probe assembly and a probe mounting seat, the probe assembly comprises a probe rod main body and a probe head, the probe rod main body is arranged in the probe base in a penetrating manner, a mounting groove is formed in the probe head, the probe rod main body is embedded in the mounting groove, and the probe head is used for being in contact with a tab of a battery to be detected for detection; the probe rod main body is provided with a buckling part, the probe head is provided with a buckling part which can be matched with the buckling part, and the probe rod main body and the probe head are clamped through the buckling part and the buckling part; wherein the probe rod main body is made of beryllium copper, and the probe head is made of brass. The battery test probe is simple in processing technology, the probe rod main body and the probe head are formed in a split manner, the probe rod main body is made of beryllium copper, the probe head is made of brass, and the brass is low in price, so that the production cost of the battery test probe is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery testing, in particular to a battery testing probe. Background Art

[0002] During battery formation, it is necessary to detect changes in current, voltage, and temperature. Typically, a battery test probe is placed above the formation cell, contacting the battery terminals to detect and control the battery's current and voltage changes.

[0003] However, the needle body of the existing battery test probe is integrally formed of beryllium copper. The integrally formed battery test probe is complex to process, and since the entire probe is made of beryllium copper, the price of beryllium copper is relatively high, resulting in high material costs. Utility Model Content

[0004] The main purpose of the utility model is to provide a battery test probe, aiming to solve the problems of complex processing and high material cost of the existing battery test probe.

[0005] To achieve the above objectives, the battery test probe proposed by the present invention includes:

[0006] Probe mounting base;

[0007] A probe assembly, comprising a probe rod body and a probe head, wherein the probe rod body is inserted into the probe mounting seat, the probe head has a mounting groove, the probe rod body is embedded in the mounting groove, and the probe head is used to contact the tab of the battery to be tested for detection;

[0008] The probe rod body is provided with a buckle portion, and the probe head is provided with a buckle portion capable of cooperating with the buckle portion, and the probe rod body and the probe head are clamped together through the buckle portion and the buckle portion;

[0009] The probe rod body is made of beryllium copper, and the probe head is made of brass.

[0010] Preferably, the buckling portion is an annular groove formed by the probe head being recessed at the mounting groove, and the buckling portion is an annular clamping edge protruding from the end of the probe rod body, and the annular clamping edge is arranged in the annular groove.

[0011] Preferably, the annular clamping edge has a first position and a second position, and the annular clamping edge can be squeezed and deformed by the probe head to change from the first position to the second position;

[0012] In the first position, the annular clamping edge stands on the probe head along the central axis of the probe head; in the second position, the annular clamping edge is flipped away from its center and is clamped into the annular clamping groove.

[0013] Preferably, the annular clamping edge has a guiding inclined surface, and from the center of the annular clamping edge toward the direction away from the center of the annular clamping edge, the guiding inclined surface gradually moves away from the probe rod body.

[0014] Preferably, the side wall of the probe rod body is provided with a plurality of annular grooves along its circumferential direction, and a filler is provided in the annular groove. The filler is tin paste or copper solder paste, and the filler can be melted by high-frequency heating to fill the assembly gap between the probe rod body and the probe head.

[0015] Preferably, the surface of the probe head is gold-plated, and the surface of the probe rod body is nickel-plated.

[0016] Compared with the existing technology, the technical solution of the utility model has the advantages that the probe rod body and the probe head are formed separately, and the probe rod body and the probe head are made of different materials, that is, the material of the probe rod body is beryllium copper, and the material of the probe head is brass. Since the price of brass is lower than that of beryllium copper, compared with the traditional battery test probe made of integral beryllium copper material, the battery test probe of the utility model has a simple processing technology, which greatly reduces the overall material cost and further reduces the production cost of the battery test probe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the battery test probe of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the battery test probe of the present invention, in which the probe rod body and the probe head are separated;

[0019] Figure 3 This is a front view of the probe assembly in the battery test probe of the present invention;

[0020] Figure 4 This is a cross-sectional view of the battery test probe of the present invention when the clamping edge of the probe rod body is in the first position;

[0021] Figure 5 for Figure 4 A partial enlarged view of

[0022] Figure 6 This is a cross-sectional view of a probe assembly in a battery test probe of the present invention;

[0023] Figure 7 for Figure 6 A partial enlarged view of .

[0024] Explanation of the accompanying drawings: 100, probe mounting seat; 200, probe assembly; 210, probe rod body; 220, probe head; 221, mounting groove; 222, annular groove; 211, annular clamping edge; 212, guide slope; 213, filler. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figures 1 to 7 , the utility model provides a battery testing probe.

[0027] The battery test probe includes a probe mounting base 100 and a probe assembly 200, the probe mounting base 100; the probe assembly 200 includes a probe rod body 210 and a probe head 220, the probe rod body 210 is inserted into the probe base, and the probe head 220 has a mounting groove 221, the probe rod body 210 is embedded in the mounting groove 221, and the probe head 220 is used to contact the tab of the battery to be tested for detection; a snap portion is provided on the probe rod body 210, and a buckling portion that can cooperate with the snap portion is provided on the probe head 220, and the probe rod body 210 and the probe head 220 are clamped together through the snap portion and the buckling portion; wherein, the material of the probe rod body 210 is beryllium copper, and the material of the probe head 220 is brass.

[0028] Specifically, the connection and fixing method between the snap portion and the buckle portion can be in various forms, and it is only necessary to be able to assemble and fix the probe head 220 and the probe rod body 210 by limiting the mutual cooperation of the mechanical structure. During assembly, the probe head 220 and the probe rod body 210 are tightly fitted and driven in. Through the structural cooperation and limitation between the snap portion and the buckle portion, the assembly and fixation of the probe head 220 and the probe rod body 210 can be achieved, and the connection and fixation between the snap portion and the buckle portion can be ensured. Since the probe rod body 210 and the probe head 220 are formed separately, the probe rod body 210 and the probe head 220 are made of different materials, that is, the material of the probe rod body 210 is beryllium copper, and the material of the probe head 220 is brass. Since the price of brass is lower than that of beryllium copper, compared with the battery test probe made of traditional integral beryllium copper material, the battery test probe of the utility model has a simple processing technology, which greatly reduces the overall material cost and further reduces the production cost of the battery test probe.

[0029] See also Figure 7Preferably, the buckle portion is an annular clamping groove 222 formed by the probe head 220 at the installation groove 221, and the buckle portion is an annular clamping edge 211 protruding from the end of the probe rod body 210, and the annular clamping edge 211 is arranged in the annular clamping groove 222. During assembly, the end of the probe rod body 210 is inserted into the installation groove 221 of the probe head 220. As the probe rod body 210 gradually goes deeper, the annular clamping edge 211 on the probe rod body 210 contacts the bottom of the installation groove 221 of the probe head 220, causing the annular clamping edge 211 on the probe rod body 210 to deform and spread toward the periphery, so that the annular clamping edge 211 can be inserted into the annular clamping groove 222. Through the structural restriction between the annular clamping edge 211 and the annular clamping groove 222, the mortise and tenon structure is utilized to achieve structural stability between the probe rod body 210 and the probe head 220, preventing problems such as loosening and rotation. Of course, the shapes of the annular groove 222 and the annular clamping edge 211 are not limited to this. The clamping edge can also be composed of multiple spaced-apart clamping blocks, which are inserted into the groove to ensure the stability of the assembly between the probe head 220 and the probe rod body 210.

[0030] See also Figures 4 to 7 Preferably, the annular clamping edge 211 has a first position and a second position, and the annular clamping edge 211 can be squeezed and deformed by the probe head 220 to change from the first position to the second position; in the first position, the annular clamping edge 211 stands up on the probe head 220 along the central axis direction of the probe head 220; in the second position, the annular clamping edge 211 is flipped open in a direction away from its center and is clamped into the annular groove. It can be understood that the annular clamping edge 211 can be deformed. Before assembly, the annular clamping edge 211 stands up on the probe head 220 along the central axis direction of the probe rod body 210. At this time, the annular clamping edge 211 is in the first position, which is the initial position before assembly. As the annular clamping edge 211 is gradually installed on the probe rod body 210, the annular clamping edge 211 can be squeezed by the probe rod body 210 and folded toward the periphery. The annular clamping edge 211 is transformed from the first position to the second position, so that the annular clamping edge 211 can be clamped into the annular clamping groove 222, thereby realizing stable installation of the probe rod body 210 and the probe head 220.

[0031] See also Figures 4 and 5 Preferably, the annular clamping edge 211 has a guiding bevel 212, which gradually moves away from the probe shaft body 210 from the center of the annular clamping edge 211 toward a direction away from the center of the annular clamping edge 211. With this arrangement, when the annular clamping edge 211 is inserted into the mounting groove 221 of the probe head 220, the guiding effect of the guiding bevel 212 facilitates the deformation of the annular clamping edge 211, and the annular clamping edge 211 gradually folds toward the outer periphery, allowing the annular clamping edge 211 to be inserted into the annular clamping groove 222, thereby maintaining the stability of the probe head 220 and the probe shaft body 210.

[0032] See also Figure 2 and Figure 6 Preferably, the sidewall of the probe rod body 210 is provided with a plurality of annular grooves along its circumference. Fillers 213 are provided in the annular grooves. Fillers 213 are tin paste or brazing paste. Fillers 213 can be melted by high-frequency heating to fill the assembly gap between the probe rod body 210 and the probe head 220. In this way, the brazing paste is fully melted by high-frequency heating to fill the assembly gap between the probe rod body 210 and the probe head 220, ensuring electrical conductivity. When the probe head 220 contacts the two battery terminals, current can be passed to the probe rod body 210.

[0033] Preferably, the probe head 220 is gold-plated and the probe rod body 210 is nickel-plated. By gold-plating the probe head 220 and nickel-plating the probe rod body 210, surface oxidation or corrosion can be effectively prevented, thereby increasing the service life of the probe assembly 200.

[0034] The above are merely optional embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made by utilizing the contents of the present invention specification and drawings under the practical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A battery test probe, characterized in that: The battery test probe comprises: Probe mounting base; A probe assembly, comprising a probe rod body and a probe head, wherein the probe rod body is inserted into the probe mounting seat, the probe head has a mounting groove, the probe rod body is embedded in the mounting groove, and the probe head is used to contact the tab of the battery to be tested for detection; The probe rod body is provided with a buckle portion, and the probe head is provided with a buckle portion capable of cooperating with the buckle portion, and the probe rod body and the probe head are clamped together through the buckle portion and the buckle portion; The probe rod body is made of beryllium copper, and the probe head is made of brass.

2. The battery test probe according to claim 1, wherein: The buckle portion is an annular groove formed by the probe head being recessed at the mounting groove, and the buckle portion is an annular clamping edge protruding from the end of the probe rod body, and the annular clamping edge is arranged in the annular groove.

3. The battery test probe according to claim 2, wherein: The annular clamping edge has a first position and a second position, and the annular clamping edge can be squeezed and deformed by the probe head to change from the first position to the second position; In the first position, the annular clamping edge stands on the probe head along the central axis of the probe head; in the second position, the annular clamping edge is flipped away from its center and is clamped into the annular clamping groove.

4. The battery test probe according to claim 3, wherein: The annular clamping edge has a guiding inclined surface, and from the center of the annular clamping edge toward the direction away from the center of the annular clamping edge, the guiding inclined surface gradually moves away from the probe rod body.

5. The battery test probe according to claim 1, wherein: The side wall of the probe rod body is provided with a plurality of annular grooves along its circumferential direction, and a filler is provided in the annular groove. The filler is tin paste or copper solder paste, and the filler can be melted by high-frequency heating to fill the assembly gap between the probe rod body and the probe head.

6. The battery test probe according to claim 1, wherein: The surface of the probe head is gold-plated, and the surface of the probe rod body is nickel-plated.