Separating and back-rolling device for positive pole core of battery
By designing an automated battery positive electrode core separation and rewinding device, the problems of low recycling efficiency and safety hazards of the positive electrode core recycling of waste power batteries in new energy vehicles are solved, and safe and efficient automatic separation and collection of positive electrode cores are achieved.
Patent Information
- Application Number
- CN202421621682.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, the recycling of positive electrode cores of waste power batteries of new energy vehicles has low efficiency and production safety risks, and relies on manual processing.
A device including a base, a carrier, a separator, a diaphragm separation and a reverse robot assembly is designed. The outermost double-layer diaphragm of the battery is automatically separated by the separator. The reverse robot is used to clamp the battery and rewind the positive electrode core. The battery is loaded and the incoming sensor is combined to ensure the correct direction of the battery, and automatic separation and collection are realized.
It effectively reduces the safety hazards of manual recycling, improves the collection efficiency of positive electrode cores, and realizes automated positive electrode core separation and reverse coil collection.
Smart Images

Figure CN223218335U_ABST
Abstract
Description
Technical Field
[0001] The utility model is applied to the technical field of batteries, and particularly relates to a device for separating and rewinding a positive electrode core of a battery. Background Art
[0002] New energy vehicle power batteries are a type of battery that replaces power source materials and can be used in a wide range of battery-powered vehicles. Batteries are formed by stacking the positive electrode core, separator, negative electrode core, and separator in sequence, and then rolling them in a positive direction. The outer layer of the battery is provided with a dividing line for the positive direction. However, batteries also have a lifespan, so it is necessary to recycle used new energy vehicle power batteries. Currently, manual recycling is used, but manual processing is not only inefficient but also poses certain production safety risks. If a device can be developed to automatically separate the positive electrode core from the battery and release it in a reverse direction, the positive electrode core can be well collected and production risks can be reduced. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a device for separating and rewinding the positive electrode cores of batteries, which reduces production risks, saves labor costs and improves the collection efficiency of the positive electrode cores.
[0004] The technical solution adopted by the present invention is: the present invention includes a base, a carrier adapted to the battery is provided in the middle of the base, a separator is provided at one end of the base, and a diaphragm separation placement platform is provided at the other end of the base, the separator is used to separate the outermost double-layer diaphragm in the battery placed in the carrier to the diaphragm separation placement platform, the double-layer diaphragm is wrapped with a negative electrode core, and the outermost positive electrode core is exposed after the outermost double-layer diaphragm is separated, and a rewinding robot assembly is provided above the base, and the rewinding robot assembly is used to clamp the battery and rewind to release the positive electrode core of the battery.
[0005] Furthermore, a battery loading conveyor line is provided on one side of the base, an incoming material sensor is provided on the battery loading conveyor line, a battery loading robot is provided between the battery loading conveyor line and the carrier, and the battery loading robot is used to clamp the battery and move it to be placed in the carrier.
[0006] Furthermore, the separator includes a separation bracket arranged at one end of the carrier, a separation air knife is installed on the separation bracket, the blowing port of the separation air knife is facing the carrier, and the separation air knife is used to blow the double-layer diaphragm wrapped with the negative electrode core on the outermost side of the battery on the carrier to the diaphragm separation placement table; a clamping film pulling device is provided at the other end of the diaphragm separation placement table, the clamping film pulling device includes a film pulling mover and a number of diaphragm clamps installed on the film pulling mover, and the diaphragm separation placement table is provided with a number of avoidance gaps adapted to the diaphragm clamps, and one of the avoidance gaps is provided with a diaphragm sensor.
[0007] Furthermore, a pole core scraper is provided on the separation bracket and above the separation air knife. The pole core scraper is used to scrape the outermost positive pole core from the battery after separating the double-layer diaphragm when the battery rewinding robot clamps the battery.
[0008] Furthermore, the battery rewinding robot assembly includes a rewinding transverse shifter, a rewinding elevator arranged on the rewinding transverse shifter and a rewinding claw assembly arranged on the rewinding elevator, the rewinding claw assembly includes a rewinding connecting plate connected to the rewinding elevator, a rewinding moving guide rail is symmetrically arranged at the lower end of the rewinding connecting plate, a claw moving pulley group is arranged between the two rewinding moving guide rails, and claw modules are arranged at both ends between the two rewinding moving guide rails, and the claw modules are provided with symmetrical assemblies connected to the clamping The belt of the claw moving pulley group is fixed to the belt clamping block, the clamping claw module includes a clamping claw longitudinal arm, the upper end of the clamping claw longitudinal arm is provided with a rewinding drive motor, the lower end of the clamping claw longitudinal arm is provided with a battery clamping arm, the side end of the clamping claw longitudinal arm is provided with a rewinding pulley group, the upper and lower ends of the rewinding pulley group are respectively connected to the rewinding drive motor and the battery clamping arm, the rewinding drive motor is used to drive the rewinding pulley group to rotate and drive the battery clamping arm to rewind and rotate, thereby releasing the positive electrode core.
[0009] Furthermore, the battery loading robot includes a loading bracket, a loading transverse movement mechanism arranged on the loading bracket, a loading lifting mechanism arranged on the loading transverse movement mechanism, a rotating mechanism arranged on the loading lifting mechanism and a clamp mounting plate fixed to the rotating mechanism, a clamp cylinder is provided at the upper end of the clamp mounting plate, loading clamp arms are provided at both ends of the clamp cylinder, the loading clamp arms are provided with flippers, the flippers are connected to battery clamps, and a CCD camera is provided at the lower middle end of the clamp mounting plate.
[0010] Furthermore, a positive electrode core collector is provided below the end of the moving stroke of the rewinding robot assembly.
[0011] The beneficial effect of the present invention is that the outermost double-layer diaphragm in the battery placed in the carrier is automatically separated to the diaphragm separation placement table through the separator, and the outermost positive electrode core is exposed after the outermost double-layer diaphragm is separated. The battery is clamped and rewound to release the positive electrode core of the battery, thereby effectively collecting the rewound positive electrode core, avoiding the safety hazards of manual production, and improving the efficiency of collecting the rewound positive electrode core. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2It is a schematic diagram of the structure of the base;
[0014] Figure 3 It is a schematic diagram of the battery structure;
[0015] Figure 4 This is a schematic diagram of the battery structure after the outermost double-layer diaphragm is separated;
[0016] Figure 5 It is a structural diagram of the rewinding robot assembly;
[0017] Figure 6 1. It is a schematic structural diagram of the rewinding jaw assembly;
[0018] Figure 7 It is a structural diagram of the battery loading robot. DETAILED DESCRIPTION
[0019] like Figures 1 to 7 As shown, in this embodiment, the utility model includes a base 1, a carrier 2 adapted to the battery is provided in the middle of the base 1, a separator 3 is provided at one end of the base 1, and a diaphragm separation placement platform 4 is provided at the other end of the base 1, the separator 3 is used to separate the outermost double-layer diaphragm 1a in the battery placed in the carrier 2 to the diaphragm separation placement platform 4, the double-layer diaphragm 1a is wrapped with a negative electrode core, and after separating the outermost double-layer diaphragm 1a, the outermost positive electrode core 2a is exposed, and a rewinding robot assembly 5 is provided above the base 1, and the rewinding robot assembly 5 is used to clamp the battery and rewind to release the positive electrode core 2a of the battery.
[0020] In this embodiment, the separator 3 includes a separation bracket 31 arranged at one end of the carrier 2, and a separation air knife 32 is installed on the separation bracket 31, and the blowing port of the separation air knife 32 faces the carrier 2. The separation air knife 32 is used to blow the double-layer diaphragm 1a wrapped with the negative electrode core on the outermost side of the battery on the carrier 2 to the diaphragm separation placement table 4, and a core scraper 33 is provided on the separation bracket 31 and above the separation air knife 32. The core scraper 33 is used to scrape the outermost positive electrode core 2a after the double-layer diaphragm 1a is separated from the battery when the battery rewinding robot clamps the battery; the other end of the diaphragm separation placement table 4 is provided with a clamping claw film puller 9, and the clamping claw film puller 9 includes a film puller mover and a plurality of diaphragm clamps installed on the film puller mover. The diaphragm separation placement table 4 is provided with a number of avoidance gaps 41 adapted to the diaphragm clamping jaws, and one of the avoidance gaps 41 is provided with a diaphragm sensor 42. When the diaphragm sensor 42 senses the double-layer diaphragm 1a, the diaphragm clamping jaws clamp the double-layer diaphragm 1a and pull the double-layer diaphragm 1a in conjunction with the rewinding release speed of the rewinding robot assembly 5; since the battery rewinding layers are pre-processed by manual labor or equipment, the outermost double-layer diaphragm 1a is first peeled off, so that the separation air knife 32 can blow out the double-layer diaphragm 1a smoothly, while the positive electrode core 2a is still adhered to the battery, so that the battery rewinding robot needs to rotate the battery 90 degrees when clamping the battery, and then align the positive electrode core 2a with the core scraper 33 and move it downward, so that the core scraper can also smoothly separate the outermost positive electrode core 2a from the battery.
[0021] In this embodiment, the battery rewinding robot assembly 5 includes a rewinding transverse shifter 51, a rewinding elevator 52 arranged on the rewinding transverse shifter 51 and a rewinding clamping claw assembly 53 arranged on the rewinding elevator 52, the rewinding clamping claw assembly 53 includes a rewinding connecting plate 531 connected to the rewinding elevator 52, the lower end of the rewinding connecting plate 531 is symmetrically provided with a rewinding moving guide rail 532, a clamping claw moving pulley group 533 is provided between the two rewinding moving guide rails 532, and a clamping claw module is provided at both ends between the two rewinding moving guide rails 532, and the clamping claw module is provided with a belt clamping block 534 fixed to the belt of the clamping claw moving pulley group 533, and the clamping claw module includes a clamping claw longitudinal arm 535, and the upper end of the clamping claw longitudinal arm 535 is provided with a rewinding driving motor. Machine 536, the lower end of the clamping claw longitudinal arm 535 is provided with a battery clamping arm 537, and the side end of the clamping claw longitudinal arm 535 is provided with a rewinding pulley group 538, and the upper and lower ends of the rewinding pulley group 538 are respectively connected to the rewinding drive motor 536 and the battery clamping arm 537, and the rewinding drive motor 536 is used to drive the rewinding pulley group 538 to rotate and drive the battery clamping arm 537 to rewind and rotate, thereby releasing the positive electrode core 2a; this design drives the rewinding clamping claw assembly 53 to move forward and backward and up and down through the rewinding transverse shifter 51 and the rewinding lifter 52, and drives the two battery clamping arms 537 to clamp the battery through the clamping claw moving pulley group 533, and drives the battery clamping arm 537 to rotate through the rewinding drive motor 536, so that the battery is rewound to release all the positive electrode cores.
[0022] In this embodiment, a battery loading conveyor line 6 is provided on one side of the base 1, and an incoming material sensor 7 is provided on the battery loading conveyor line 6. A battery loading robot 8 is provided between the battery loading conveyor line 6 and the carrier 2, and the battery loading robot 8 is used to clamp the battery and move it to be placed in the carrier 2; the battery loading robot 8 includes a loading bracket 81, a loading transverse movement mechanism 82 provided on the loading bracket 81, a loading lifting mechanism 83 provided on the loading transverse movement mechanism 82, a rotating mechanism provided on the loading lifting mechanism 83 and a clamp mounting plate 84 fixed to the rotating mechanism, a clamp cylinder is provided on the upper end of the clamp mounting plate 84, and a loading clamp arm 85 is provided at both ends of the clamp cylinder, and the loading clamp arm 85 is provided with a flipper, and the flipper is connected to the battery clamp, and the clamp mounting plate A CCD camera is provided at the lower middle end of 84; after the battery is wound, the outermost layer of material will be placed on the left end of the battery to form a winding boundary line 3a. In order to ensure that the separation air knife 32 can blow out the double-layer diaphragm 1a, it is necessary to ensure that when the battery is loaded onto the carrier 2, the winding boundary line 3a is also at the left end of the battery. Therefore, it is necessary to ensure that the direction of battery loading is also guaranteed, but manual loading may be placed in the wrong direction. Therefore, when the battery loading robot 8 clamps the battery, the position of the winding boundary line 3a is first photographed by the CCD camera. If it cannot be photographed, it proves that the back of the battery is placed upside down, and the flipper is required to drive the loading clamp arm 85 to flip 180°, turn the battery front side up, and then photograph it. If the winding boundary line 3a is at the right end of the battery, the rotating mechanism drives the loading clamp arm 85 to rotate 180° so that the winding boundary line 3a of the battery is at the left end of the battery.
[0023] In this embodiment, a positive electrode core collector is provided below the end of the moving stroke of the rewinding robot assembly 5 .
[0024] Although the embodiments of the present invention are described with practical solutions, they do not limit the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A device for separating and rewinding a positive electrode core of a battery, characterized by: It comprises a base (1), wherein a carrier (2) adapted to a battery is provided in the middle of the base (1), a separator (3) is provided at one end of the base (1), and a diaphragm separation placement platform (4) is provided at the other end of the base (1), wherein the separator (3) is used to separate the outermost double-layer diaphragm (1a) in the battery placed in the carrier (2) to the diaphragm separation placement platform (4), wherein the double-layer diaphragm (1a) is wrapped with a negative electrode core, and after the outermost double-layer diaphragm (1a) is separated, the outermost positive electrode core (2a) is exposed, and a rewinding robot assembly (5) is provided above the base (1), wherein the rewinding robot assembly (5) is used to clamp the battery and rewind to release the positive electrode core (2a) of the battery.
2. The device for separating and rewinding a positive electrode core of a battery according to claim 1, characterized in that: A battery loading conveyor line (6) is provided on one side of the base (1), an incoming material sensor (7) is provided on the battery loading conveyor line (6), a battery loading manipulator (8) is provided between the battery loading conveyor line (6) and the carrier (2), and the battery loading manipulator (8) is used to clamp and move the battery to be placed in the carrier (2).
3. The device for separating and rewinding a positive electrode core of a battery according to claim 1, characterized in that: The separator (3) includes a separation bracket (31) arranged at one end of the carrier (2), a separation air knife (32) is installed on the separation bracket (31), the blowing port of the separation air knife (32) faces the carrier (2), and the separation air knife (32) is used to blow the double-layer diaphragm (1a) wrapped with the negative electrode core on the outermost side of the battery on the carrier (2) onto the diaphragm separation placement table (4); a clamping film pulling device (9) is provided at the other end of the diaphragm separation placement table (4), the clamping film pulling device (9) includes a film pulling mover and a plurality of diaphragm clamps installed on the film pulling mover, and a plurality of avoidance gaps (41) adapted to the diaphragm clamps are provided on the diaphragm separation placement table (4), and one of the avoidance gaps (41) is provided with a diaphragm sensor (42).
4. The device for separating and rewinding a positive electrode core of a battery according to claim 3, characterized in that: A pole core scraper (33) is provided on the separation bracket (31) and above the separation air knife (32). The pole core scraper (33) is used to scrape the outermost positive pole core (2a) from the battery after the double-layer diaphragm (1a) is separated when the battery rewinding robot clamps the battery.
5. The device for separating and rewinding a positive electrode core of a battery according to claim 1, characterized in that: The battery rewinding manipulator assembly (5) includes a rewinding transverse shifter (51), a rewinding elevator (52) arranged on the rewinding transverse shifter (51), and a rewinding claw assembly (53) arranged on the rewinding elevator (52), the rewinding claw assembly (53) includes a rewinding connecting plate (531) connected to the rewinding elevator (52), a rewinding moving guide rail (532) is symmetrically arranged at the lower end of the rewinding connecting plate (531), a clamping claw moving pulley group (533) is arranged between the two rewinding moving guide rails (532), and a clamping claw module is arranged at both ends between the two rewinding moving guide rails (532), and the clamping claw module is provided with a clamping claw moving pulley group (533) ) is fixed to a belt clamping block (534) with a belt, the clamping jaw module includes a clamping jaw longitudinal arm (535), the upper end of the clamping jaw longitudinal arm (535) is provided with a rewinding drive motor (536), the lower end of the clamping jaw longitudinal arm (535) is provided with a battery clamping arm (537), the side end of the clamping jaw longitudinal arm (535) is provided with a rewinding pulley group (538), the upper and lower ends of the rewinding pulley group (538) are respectively connected to the rewinding drive motor (536) and the battery clamping arm (537), the rewinding drive motor (536) is used to drive the rewinding pulley group (538) to rotate and drive the battery clamping arm (537) to rewind and rotate, thereby releasing the positive electrode core (2a).
6. The device for separating and rewinding a positive electrode core of a battery according to claim 2, characterized in that: The battery feeding robot (8) includes a feeding bracket (81), a feeding transverse movement mechanism (82) arranged on the feeding bracket (81), a feeding lifting mechanism (83) arranged on the feeding transverse movement mechanism (82), a rotating mechanism arranged on the feeding lifting mechanism (83) and a clamping plate (84) fixed to the rotating mechanism, wherein a clamping cylinder is arranged at the upper end of the clamping plate (84), feeding clamping arms (85) are arranged at both ends of the clamping cylinder, and each of the feeding clamping arms (85) is provided with a flipper, and each of the flippers is connected to a battery clamping jaw, and a CCD camera is arranged at the lower middle end of the clamping plate (84).
7. The device for separating and rewinding a positive electrode core of a battery according to claim 1, characterized in that: A positive electrode core collector is provided below the end of the moving stroke of the rewinding manipulator assembly (5).