Chemical safety feeding device

Abstract

The utility model relates to a chemical safety feeding device which comprises a funnel installed on a reaction kettle, a discharge port of the funnel is aligned with a feed port of the reaction kettle, a rotating shaft is transversely arranged on the side wall of the funnel in a penetrating mode, the rotating shaft is connected with the funnel in a rotating mode, a blade is fixedly connected to the rotating shaft, and the blade is connected with a feeding port of the reaction kettle. The blade is located in the funnel and extends upwards along the central axis of the funnel, and a driving assembly is installed on the funnel and can drive the rotating shaft to rotate in a reciprocating mode. The utility model discloses a chemical safety feeding device, and aims to provide the chemical safety feeding device to solve the problems that in the prior art, when chemical raw materials are packaged into powder through bags, workers need to manually unfasten bag openings in the feeding process, dust and harmful gas are easily generated at the moment, and the health of the workers is seriously threatened.

Description

Technical Field

[0001] The utility model relates to the technical field of chemical feeding, in particular to a chemical safety feeding device. Background Art

[0002] In the chemical production industry, feeding is a critical step in the production process. Traditionally, workers have to remove the lid of the reactor and manually add the chemical raw materials. When the chemical raw materials are in powdered bag form, workers must manually untie the bag during the feeding process, which easily generates dust and harmful gases, posing a serious threat to worker health. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a chemical safety feeding device to solve the problem in the prior art that when chemical raw materials are packaged in bags and are in powder form, workers need to manually untie the bag openings during the feeding process, which easily generates dust and harmful gases, posing a serious threat to the health of workers.

[0004] The utility model is achieved through the following technical solutions:

[0005] A chemical safety feeding device includes a funnel installed on a reactor, the discharge port of the funnel is aligned with the feed port of the reactor, a rotating shaft is transversely penetrated on the side wall of the funnel, the rotating shaft is rotatably connected to the funnel, a blade is fixedly connected to the rotating shaft, the blade is located in the funnel and extends upward along the central axis of the funnel, and a drive assembly is installed on the funnel, which can drive the rotating shaft to rotate back and forth.

[0006] Furthermore, the driving assembly includes a motor fixedly mounted on the funnel, and an output shaft of the motor is fixedly connected to one end of the rotating shaft.

[0007] Furthermore, one end of the rotating shaft is fixedly connected to a first gear, and the driving assembly includes a cylinder, one end of which is fixedly installed on the top of the reactor, and the other end extends upward and is fixedly connected to a rack meshing with the first gear.

[0008] Furthermore, the feed port of the funnel is fixedly connected with a rubber ring.

[0009] Furthermore, a first connecting rod is rotatably connected to the side wall of the funnel, the first connecting rod extends along the length direction of the rotating shaft, a first roller is fixedly connected to the first connecting rod, and a first transmission assembly is installed between the first connecting rod and the rotating shaft.

[0010] Furthermore, the first transmission assembly includes a first conveyor belt tensioned on the rotating shaft and the first connecting rod.

[0011] Furthermore, a second gear is fixedly connected to the rotating shaft, a third gear is fixedly connected to the first connecting rod, the first conveyor belt is a toothed belt, the first conveyor belt is sleeved on the second gear and the third gear, and the second gear and the third gear are both engaged with the first conveyor belt.

[0012] Furthermore, a second connecting rod is rotatably connected to the side wall of the funnel, the second connecting rod extends along the length direction of the first connecting rod, a second roller is fixedly connected to the second connecting rod, and a second transmission assembly is installed between the second connecting rod and the first connecting rod.

[0013] Furthermore, the second transmission assembly includes a fourth gear fixedly connected to the first connecting rod, a fifth gear fixedly connected to the second connecting rod, a second conveyor belt is sleeved on the fourth gear and the fifth gear, the second conveyor belt is a toothed belt, and the second gear and the third gear are both engaged with the second conveyor belt.

[0014] Furthermore, the upper end of the blade is triangular in shape, and both sides are sharp blades.

[0015] The beneficial effects of the present invention are:

[0016] The chemical safety feeding device places a bag of powdered chemical raw materials on the upper end of a funnel without manually untying the bag opening, thereby reducing dust and harmful gases generated during the feeding process and reducing hazards to workers.

[0017] Other advantages, objectives, and features of the present invention will be described in detail in the following description and, to some extent, will be apparent to those skilled in the art upon examination and study of the following or may be learned from practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The three-dimensional embodiment of the present invention Figure 1 ;

[0019] Figure 2 For this utility model Figure 1 A partial enlarged view of point A in the middle;

[0020] Figure 3 The three-dimensional embodiment of the second embodiment of the present invention Figure 1 ;

[0021] Figure 4 The three-dimensional embodiment of the second embodiment of the present invention Figure 2 ;

[0022] Figure 5 For this utility model Figure 4 A partial enlarged view of point B in the middle;

[0023] Figure 6 The utility model is a three-dimensional Figure 3 .

[0024] In the picture:

[0025] 1. Reactor; 2. Funnel; 3. Rotating shaft; 4. Blade; 5. Motor; 6. First gear; 7. Cylinder; 8. Rack; 9. Rubber ring; 10. First connecting rod; 11. First roller; 12. First conveyor belt; 13. Second gear; 14. Third gear; 15. Second connecting rod; 16. Second roller; 17. Fourth gear; 18. Fifth gear; 19. Second conveyor belt. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0029] In the above description of the present invention, it should be noted that the terms "one side" and "the other side" and the like indicate positions or locations based on the positions or locations shown in the accompanying drawings, or the positions or locations in which the product of the present invention is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" and the like are used solely for distinction and should not be construed as indicating or implying relative importance.

[0030] Furthermore, the term "identical" and similar terms do not necessarily require that the components be absolutely identical; slight variations are permitted. The term "perpendicular" simply refers to the positional relationship between components being more perpendicular than "parallel," not that the structure must be perfectly vertical; rather, it can be slightly tilted.

[0031] Example 1:

[0032] See also Figure 1 、 Figure 2 and Figure 6 The utility model provides a technical solution: a chemical safety feeding device, comprising a funnel 2 installed on a reactor 1, the discharge port of the funnel 2 is aligned with the feed port of the reactor 1, a rotating shaft 3 is horizontally penetrated on the side wall of the funnel 2, the rotating shaft 3 is rotatably connected to the funnel 2, a blade 4 is fixedly connected to the rotating shaft 3, the blade 4 is located in the funnel 2 and extends upward along the central axis of the funnel 2, a driving assembly is installed on the funnel 2, and the driving assembly can drive the rotating shaft 3 to rotate reciprocatingly.

[0033] In this solution, the lower end of the funnel 2 is threadedly connected to the feed port of the reactor 1, which facilitates the removal and installation of the funnel 2 from the reactor 1. The tip of the blade 4 protrudes from the horizontal plane of the funnel 2, making it convenient to cut open the bag containing the powdered chemical raw materials.

[0034] Working principle and usage:

[0035] Step 1: The bag containing the powdered chemical raw materials is carried to the upper end of the funnel 2 by crane or manpower, and the bottom of the bag completely covers the upper end of the funnel 2. This reduces the amount of powdered chemical raw materials floating in the air during the feeding process.

[0036] Step 2: The drive assembly drives the shaft 3 to rotate back and forth, which in turn drives the blade 4 to rotate. The blade 4 cuts through the bag containing the powdered chemical raw materials during the rotation, eliminating the need for staff to manually untie the bag.

[0037] Step 3: The powdered chemical raw materials flow out from the cut hole in the bag under the action of their own gravity and enter the reactor 1 through the funnel 2.

[0038] Step 4: After the feeding is completed, the bag is removed by crane or manually using a pole to reduce the dust inhaled by the staff when removing the bag and facilitate the next feeding.

[0039] Compared with the prior art, after the bag of powdered chemical raw materials is placed on the upper end of the funnel 2, there is no need to manually untie the bag opening, which reduces the dust and harmful gases generated during the feeding process and reduces the harm to the staff.

[0040] In this embodiment: one end of the rotating shaft 3 is fixedly connected to the first gear 6, and the driving assembly includes a cylinder 7, one end of the cylinder 7 is fixedly installed on the top of the reactor 1, and the other end extends upward and is fixedly connected to a rack 8 that meshes with the first gear 6.

[0041] This solution also includes a controller, model OHR-PR10, and a cylinder 7, model 86K-1R-63.586. Cylinder 7 is electrically connected to the controller. In the initial state of blade 4, blade 4 is vertically upward, with an angle of 60 degrees between blade 4 and the side wall of funnel 2. Cylinder 7 and controller are both powered on.

[0042] Working principle and usage:

[0043] Step 1: The controller controls the upper end of the cylinder 7 to retract downward, and the rack 8 moves downward, driving the first gear 6 and the rotating shaft 3 to rotate 60 degrees clockwise. The blade 4 rotates 60 degrees clockwise along with the rotating shaft 3, causing the blade 4 to cut the bottom of the bag containing the powdered chemical raw materials.

[0044] Step 2: The controller controls the upper end of the cylinder 7 to extend upward, and the rack 8 moves upward accordingly, driving the first gear 6 and the rotating shaft 3 to rotate 120 degrees counterclockwise. The blade 4 also rotates 120 degrees counterclockwise along with the rotating shaft 3. This allows the blade 4 to further cut the bottom of the bag containing the powdered chemical raw materials, speeding up the feeding speed.

[0045] Step 3: The controller controls the upper end of the cylinder 7 to retract downward, and the rack 8 moves downward, driving the first gear 6 and the shaft 3 to rotate 60 degrees clockwise. The blade 4 rotates 60 degrees clockwise along with the shaft 3, so that the blade 4 is reset and convenient for the next use.

[0046] Step 4: Repeat steps 1 to 3 to break up the powdered chemical raw materials while they are falling into the reactor 1 , so as to prevent the agglomerated chemical raw materials from clogging the funnel 2 .

[0047] In this embodiment, a rubber ring 9 is fixedly connected to the feed port of the funnel 2 .

[0048] In this solution, by fixing a rubber ring 9 to the feed port of the funnel 2, the bottom of the bag containing the powdered chemical raw materials can further fit the upper edge of the funnel 2, thereby reducing dust generated during the feeding process.

[0049] In this embodiment: a first connecting rod 10 is rotatably connected to the side wall of the funnel 2, the first connecting rod 10 extends along the length direction of the rotating shaft 3, a first roller 11 is fixedly connected to the first connecting rod 10, and a first transmission assembly is installed between the first connecting rod 10 and the rotating shaft 3.

[0050] In this solution, a first connecting rod 10 is rotatably connected to the side wall of the hopper 2. The first connecting rod 10 extends along the length of the rotating shaft 3. A first roller 11 is fixedly connected to the first connecting rod 10, and a first transmission assembly is installed between the first connecting rod 10 and the rotating shaft 3. When the rotating shaft 3 rotates, the first connecting rod 10 is driven by the first transmission assembly, and the first roller 11 rotates with the first connecting rod 10. When agglomerated chemical raw materials pass through the hopper 2, they fall onto the first roller 11. As the first roller 11 rotates, the agglomerated chemical raw materials are continuously broken up, reducing the risk of clogging the hopper 2.

[0051] In this embodiment, the first transmission assembly includes a first conveyor belt 12 tensioned on the rotating shaft 3 and the first connecting rod 10 .

[0052] In this solution, when the rotating shaft 3 rotates, the first connecting rod 10 is driven to rotate in the same direction by the first conveyor belt 12 , so that the first roller 11 rotates along with the first connecting rod 10 .

[0053] In this embodiment: a second gear 13 is fixedly connected to the rotating shaft 3, a third gear 14 is fixedly connected to the first connecting rod 10, the first conveyor belt 12 is a toothed belt, the first conveyor belt 12 is sleeved on the second gear 13 and the third gear 14, and the second gear 13 and the third gear 14 are both engaged with the first conveyor belt 12.

[0054] In this solution, the second gear 13 is fixedly connected to the rotating shaft 3, the third gear 14 is fixedly connected to the first connecting rod 10, and the first conveyor belt 12 is a toothed belt. The first conveyor belt 12 is mounted on the second gear 13 and the third gear 14, and the second gear 13 and the third gear 14 are meshed with the first conveyor belt 12. This improves the transmission effect between the rotating shaft 3 and the first connecting rod 10. When the rotating shaft 3 rotates, the second gear 13 rotates in the same direction, which in turn drives the first conveyor belt 12 to rotate in the same direction, and drives the third gear 14 to rotate, causing the first connecting rod 10 to rotate.

[0055] In this embodiment: a second connecting rod 15 is rotatably connected to the side wall of the funnel 2, the second connecting rod 15 extends along the length direction of the first connecting rod 10, a second roller 16 is fixedly connected to the second connecting rod 15, and a second transmission assembly is installed between the second connecting rod 15 and the first connecting rod 10.

[0056] In this solution, a second connecting rod 15 is rotatably connected to the side wall of the funnel 2. The second connecting rod 15 extends along the length of the first connecting rod 10. A second roller 16 is fixedly connected to the second connecting rod 15, and a second transmission assembly is installed between the second connecting rod 15 and the first connecting rod 10. When the first connecting rod 10 rotates, the first roller 11 rotates along with the first connecting rod 10, and the second connecting rod 15 is driven to rotate by the second transmission assembly, and the second roller 16 rotates along with the second connecting rod 15. When agglomerated chemical raw materials pass through the funnel 2, they will fall onto the first roller 11 and / or the second roller 16. During the rotation of the first roller 11 and the second roller 16, the agglomerated chemical raw materials are continuously broken up, further reducing the risk of clogging of the funnel 2.

[0057] In this embodiment: the second transmission assembly includes a fourth gear 17 fixedly connected to the first connecting rod 10, a fifth gear 18 fixedly connected to the second connecting rod 15, a second conveyor belt 19 is sleeved on the fourth gear 17 and the fifth gear 18, the second conveyor belt 19 is a toothed belt, and the second gear 13 and the third gear 14 are both engaged with the second conveyor belt 19.

[0058] In this solution, the second transmission assembly includes a fourth gear 17 fixedly connected to the first connecting rod 10, a fifth gear 18 fixedly connected to the second connecting rod 15, and a second conveyor belt 19 is sleeved on the fourth gear 17 and the fifth gear 18. The second conveyor belt 19 is a toothed belt, and the second gear 13 and the third gear 14 are both engaged with the second conveyor belt 19. When the first connecting rod 10 rotates, it drives the fourth gear 17 to rotate in the same direction, causing the second conveyor to rotate in the same direction and driving the fifth gear 18 to rotate, causing the second connecting rod 15 to rotate.

[0059] In this embodiment, the upper end of the blade 4 is triangular in shape, and both sides have sharp edges.

[0060] In this solution, the upper end of the blade 4 is triangular in shape, and both sides are sharp blades, which makes it easier for the blade 4 to cut through the bottom of the bag containing the powdered chemical raw materials.

[0061] Example 2:

[0062] See also Figure 3-6 The utility model provides a technical solution: a chemical safety feeding device, which is different from the first embodiment in that: in this embodiment: the driving assembly includes a motor 5 fixedly mounted on the funnel 2, and the output shaft of the motor 5 is fixedly connected to one end of the rotating shaft 3.

[0063] This solution also includes a controller, the model of which is OHR-PR10, and a model of a motor 5, which is M590-002. The motor 5 is electrically connected to the controller. In the initial state of the blade 4, the blade 4 is vertically upward, and the angle between the blade 4 and the side wall of the funnel 2 is 60 degrees. The motor 5 and the controller are both powered on.

[0064] Working principle and usage:

[0065] Step 1: The controller controls the output shaft of the motor 5 to rotate 60 degrees clockwise, driving the rotating shaft 3 to rotate 60 degrees clockwise, and the blade 4 rotates 60 degrees clockwise along with the rotating shaft 3, so that the blade 4 cuts the bottom of the bag containing the powdered chemical raw materials.

[0066] Step 2: The controller controls the output shaft of the motor 5 to rotate 120 degrees counterclockwise, driving the rotating shaft 3 to rotate 120 degrees counterclockwise, and the blade 4 rotates 120 degrees counterclockwise along with the rotating shaft 3. The blade 4 further cuts the bottom of the bag containing the powdered chemical raw materials, thereby accelerating the feeding speed.

[0067] Step 3: The controller controls the output shaft of the motor 5 to rotate 60 degrees clockwise, driving the rotating shaft 3 to rotate 60 degrees clockwise, and the blade 4 rotates 60 degrees clockwise along with the rotating shaft 3, so that the blade 4 is reset and convenient for the next use.

[0068] Step 4: Repeat steps 1 to 3 to break up the powdered chemical raw materials while they are falling into the reactor 1 , so as to prevent the agglomerated chemical raw materials from clogging the funnel 2 .

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A chemical safety feeding device, comprising a funnel (2) mounted on a reactor (1), wherein the discharge port of the funnel (2) is aligned with the feed port of the reactor (1), and characterized in that: A rotating shaft (3) is transversely provided on the side wall of the funnel (2), the rotating shaft (3) is rotatably connected to the funnel (2), a blade (4) is fixedly connected to the rotating shaft (3), the blade (4) is located in the funnel (2) and extends upward along the central axis of the funnel (2), and a driving assembly is installed on the funnel (2), and the driving assembly can drive the rotating shaft (3) to rotate back and forth.

2. The chemical safety feeding device according to claim 1, characterized in that: The driving assembly comprises a motor (5) fixedly mounted on the funnel (2), and an output shaft of the motor (5) is fixedly connected to one end of the rotating shaft (3).

3. The chemical safety feeding device according to claim 1, characterized in that: One end of the rotating shaft (3) is fixedly connected to a first gear (6), and the driving assembly includes a cylinder (7), one end of the cylinder (7) is fixedly mounted on the top of the reactor (1), and the other end extends upward and is fixedly connected to a rack (8) meshing with the first gear (6).

4. The chemical safety feeding device according to claim 1, characterized in that: The feed port of the funnel (2) is fixedly connected with a rubber ring (9).

5. The chemical safety feeding device according to claim 1, characterized in that: A first connecting rod (10) is rotatably connected to the side wall of the funnel (2), the first connecting rod (10) extends along the length direction of the rotating shaft (3), a first roller (11) is fixedly connected to the first connecting rod (10), and a first transmission assembly is installed between the first connecting rod (10) and the rotating shaft (3).

6. The chemical safety feeding device according to claim 5, characterized in that: The first transmission assembly comprises a first conveyor belt (12) tensioned on a rotating shaft (3) and a first connecting rod (10).

7. The chemical safety feeding device according to claim 6, characterized in that: The rotating shaft (3) is fixedly connected with a second gear (13), the first connecting rod (10) is fixedly connected with a third gear (14), the first conveyor belt (12) is a toothed belt, the first conveyor belt (12) is sleeved on the second gear (13) and the third gear (14), and the second gear (13) and the third gear (14) are both engaged with the first conveyor belt (12).

8. The chemical safety feeding device according to claim 7, characterized in that: A second connecting rod (15) is rotatably connected to the side wall of the funnel (2), the second connecting rod (15) extends along the length direction of the first connecting rod (10), a second roller (16) is fixedly connected to the second connecting rod (15), and a second transmission assembly is installed between the second connecting rod (15) and the first connecting rod (10).

9. The chemical safety feeding device according to claim 8, characterized in that: The second transmission assembly includes a fourth gear (17) fixedly connected to the first connecting rod (10), a fifth gear (18) fixedly connected to the second connecting rod (15), a second conveyor belt (19) is sleeved on the fourth gear (17) and the fifth gear (18), the second conveyor belt (19) is a toothed belt, and the second gear (13) and the third gear (14) are both engaged with the second conveyor belt (19).

10. The chemical safety feeding device according to claim 1, characterized in that: The upper end of the blade (4) is triangular in shape, and both sides have sharp edges.

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