Waterproof coiled material asphalt pool capable of adjusting heating flow
By setting up a coil structure and an electric flow regulating valve in the asphalt pool, combined with a thermocouple sensor, the problem of the inability to adjust the heating oil flow is solved, and uniform heating and precise temperature control in the asphalt pool are achieved, energy saving and manpower reduction.
Patent Information
- Application Number
- CN202422170108.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The heating oil flow rate in the heating insulation layer of the existing asphalt pond cannot be adjusted, resulting in uneven asphalt temperature and high energy consumption, so centralized heating cannot be achieved.
A system including heating oil tanks, main pipes, branch pipes and asphalt pools is designed, and the heating oil flow is controlled by using coil structures and electric flow regulating valves, and the temperature is adjusted in real time through thermocouple sensors to achieve centralized heating and temperature control.
It realizes uniform heating in the asphalt pond, saves energy, improves temperature control accuracy, reduces artificial operations, and reduces manpower consumption.
Smart Images

Figure CN223221835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterproof coiled material production, in particular to a waterproof coiled material asphalt pool with adjustable heating flow. Background Art
[0002] Usually, during the production of waterproof membranes, asphalt needs to be coated on the raw base fabric, and the asphalt is added to the asphalt pool. The base fabric passes through the asphalt pool during the transfer process, so that the asphalt is coated on the base fabric. The asphalt in the asphalt pool is liquid, and the asphalt in the asphalt pool needs to be kept at liquid temperature to avoid asphalt agglomeration. At this time, it is necessary to add heated heating oil to the heating and insulation layer in the asphalt pool to heat and insulate the asphalt in the asphalt pool, so that the asphalt in the asphalt pool can be kept at the corresponding temperature for a long time, and the asphalt can be better coated on the base fabric.
[0003] However, when heating oil is added to the insulation layer of existing asphalt pools, it is heated independently. This means that the heat transfer oil in the insulation layer of each asphalt pool is heated independently, preventing centralized heating of multiple asphalt pools. This results in high energy consumption. Furthermore, the flow rate of the heat transfer oil cannot be controlled, typically requiring intermittent heating and oil circulation without the ability to adjust the flow rate. This can result in the asphalt in the pool being too hot or too cold. Utility Model Content
[0004] The main purpose of the utility model is to provide a waterproof coiled material asphalt pool with adjustable heating flow, which has solved the above-mentioned problems.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a waterproof coiled material asphalt pool with adjustable heating flow, comprising a heating oil tank, a main pipe, a branch pipe and an asphalt pool;
[0006] The asphalt pool has a heating and heat-insulating layer, and a coil structure is arranged in the heating and heat-insulating layer;
[0007] An inlet is provided at the upper end of the heating oil tank, and an outlet is provided at the lower end of the heating oil tank. The outlet is connected to the main pipe. The branch pipe is provided in the radial direction of the main pipe. The inner end of the branch pipe is connected to the coil structure in the heating and insulation layer. An electric flow regulating valve is provided on the branch pipe.
[0008] The above beneficial effects are as follows: the heating oil in the heating oil tank is introduced into the coil structure in the heating and insulation layer of the asphalt pool through the branch pipe; the asphalt pool can be heated evenly through the uniform arrangement and dispersion effect of the coil structure in the insulation layer, and the flow of the heat transfer oil is controlled by the electric flow regulating valve on the branch pipe; in this way, the centralized heating and supply of the heating oil is realized; the heat transfer oil is heated by a heating tank, and then can be used for heating and insulation of multiple groups of asphalt pools, and the flow and heating temperature can be conveniently controlled by the control of the electric valve.
[0009] In addition, a thermocouple temperature sensor is set in the preferred solution, and a thermocouple is installed in the asphalt pool. According to the thermocouple feedback signal, the opening and closing angle of the flow control valve is controlled in real time, and the temperature is accurately controlled within the set numerical range, avoiding the traditional manual opening and closing of the valve, improving control accuracy and saving manpower.
[0010] Preferably, it also includes a reflux structure, which is arranged on one side of the asphalt pool. The reflux structure includes a reflux branch pipe, a reflux main pipe, a flow regulating valve, a suction pump and an L-shaped pipe. The inner end of the reflux branch pipe is connected to the coil structure of the heating and insulation layer, and the outer ends of the reflux branch pipes are respectively connected to the reflux main pipes. A flow regulating valve is provided on the reflux branch pipe. The outer end of the reflux branch pipe is connected to the reflux main pipe, and the reflux main pipe is connected to the inlet of the suction pump. The lower end of the L-shaped pipe is connected to the outlet of the suction pump, and the upper end of the L-shaped pipe is connected to the heating oil tank.
[0011] A preferred solution is to further include a reflux structure, which is arranged on one side of the asphalt pool. The reflux structure includes a reflux branch pipe, a reflux main pipe, a flow regulating valve, a suction pump and an L-shaped pipe. The inner ends of the multiple reflux branch pipes are respectively connected to the heating and insulation layer, and the outer ends of the reflux branch pipes are connected to the reflux main pipe. The reflux branch pipes are provided with flow regulating valves, and the outer ends of the reflux branch pipes are respectively connected to the reflux main pipe, the reflux main pipe is connected to the inlet of the suction pump, the lower end of the L-shaped pipe is connected to the outlet of the suction pump, and the upper end of the L-shaped pipe is connected to the heating oil tank.
[0012] A preferred solution is to further include a heat-insulating element, which is arranged on the main pipe.
[0013] A preferred solution is that the insulation component includes an upper arc plate and a lower arc plate, and insulation material is provided in the upper arc plate and the lower arc plate. The two sides of the upper arc plate and the lower arc plate are respectively connected by fasteners. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1This is a schematic structural diagram of a waterproof coiled asphalt pool with adjustable heating flow rate according to the present invention;
[0016] Figure 2 It is a schematic structural diagram of a side sectional view of a waterproof coiled asphalt pool with adjustable heating flow rate according to the present invention;
[0017] Figure 3 It is a structural schematic diagram of a partial side sectional view of a waterproof coiled material asphalt pool with adjustable heating flow rate according to the present invention. DETAILED DESCRIPTION
[0018] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] like Figure 1 and Figure 2 As shown, the utility model provides a waterproof coiled material asphalt pool with adjustable heating flow, comprising a heating oil tank 21, a main pipe 22, a branch pipe 23 and an asphalt pool 10;
[0020] The asphalt pool 10 has a heating and insulation layer 11, which is a coil structure (not shown in the drawings); the coil structure is, for example, an existing serpentine-arranged pipe structure, which is evenly arranged in the heating and insulation layer for the circulation of heat transfer oil.
[0021] The heating oil tank 21 has an inlet at its upper end and an outlet at its lower end, which is connected to the main pipe 22. Branch pipes 23 are radially disposed along the main pipe 22, the inner ends of which are connected to the heating and insulation layer 11. Each branch pipe 23 is equipped with an electric flow control valve 40. Multiple branch pipes 23 can be arranged on the main pipe 22, each of which can be connected to a group of asphalt tanks 10 to supply heated thermal oil.
[0022] During the operation, the heating oil in the heating oil tank 21 is introduced into the heating and insulation layer 11 (coil structure) of the asphalt pool 10 through the branch pipe 23. Through the action of the coil structure, the asphalt pool 10 can be heated evenly and the electric flow regulating valve 40 on the branch pipe 23 is used.
[0023] Preferably, a thermocouple temperature sensor is installed in the asphalt pool 10 to monitor the temperature, thereby controlling the opening and closing degree of the electric flow regulating valve 40 in real time, and accurately controlling the temperature within the set value range, avoiding traditional manual opening and closing of the valve, improving control accuracy, and saving manpower.
[0024] Preferably, a reflux structure 30 is further included. The reflux structure 30 is disposed on one side of the asphalt pool 10 and includes a reflux branch pipe 31, a reflux main pipe 32, a flow regulating valve 33, a suction pump 34, and an L-shaped pipe 35. The inner end of the reflux branch pipe 31 is connected to the coil structure within the heating and insulation layer 11, and the outer end of the reflux branch pipe 31 is connected to the reflux main pipe 32. The reflux branch pipe 31 is provided with a flow regulating valve 33. The outer ends of multiple reflux branch pipes 31 are connected to the reflux main pipe 32. Each group of reflux branch pipes 31 corresponds to the outlet end of the coil structure of one group of asphalt pools 10. The reflux main pipe 32 is connected to the inlet of the suction pump 34, the lower end of the L-shaped pipe 35 is connected to the outlet of the suction pump 34, and the upper end of the L-shaped pipe 35 is connected to the heating oil tank 21.
[0025] When the heating oil in the heating insulation layer 11 needs to flow back to the heating oil tank 21 for reheating, the flow regulating valve 33 controls the flow of the heating oil flowing out of the coil structure in the heating insulation layer 11, and then through the action of the suction pump 34, the heating oil enters the reflux main pipe 32 from multiple reflux branches 31, and then flows back to the heating oil tank 21 from the L-shaped pipe 35 for reheating.
[0026] Second embodiment;
[0027] like Figures 2 to 3 As shown, preferably, a heat preservation member 50 is further included, and the heat preservation member 50 is provided on the main pipe 22 .
[0028] The heat-insulating member 50 is provided to prevent the heating oil from cooling too quickly when it enters the branch pipe 23 from the main pipe 22 .
[0029] Preferably, the insulation component 50 includes an upper arc plate 51 and a lower arc plate 52 , and insulation materials such as insulation cotton are provided in the upper arc plate 51 and the lower arc plate 52 , and the two sides of the upper arc plate 51 and the lower arc plate 52 are respectively connected by fasteners 60 .
[0030] The upper curved plate 51 and the lower curved plate 52 are fastened to the main pipe 22 and then fixed by fasteners 60, so that the insulation member 50 can be easily removed or replaced from the main pipe. Only a portion of the insulation member 50 is shown in the figure, and the insulation member preferably covers the entire extension length of the main pipe 22.
[0031] Preferably, the fastener 60 is a fastening bolt 61 and a fastening nut 62, and ear plates 53 are respectively provided on both sides of the upper arc plate 51 and the lower arc plate 52, and holes are provided on the ear plates 53 (not shown in the drawings), and the holes are used for inserting the fastening bolts 61, and the fastening bolts 61 cooperate with the fastening nuts 62.
[0032] The fastening bolts 61 are inserted into the holes on the ear plate 53 , and then the fastening nuts 62 are screwed onto the fastening bolts 61 , so that the two arc-shaped plates are connected to the main pipe 22 .
[0033] The flow control valve adopts existing technology, such as the German KLAYKL100P / KH100P asphalt flow control valve or the XIGEWO XGW334 asphalt flow control valve. Preferably, the controller is connected to the thermocouple sensor and the electric flow control valve respectively, so that the flow rate is adjusted according to the monitored temperature.
[0034] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
Claims
1. A waterproof coiled asphalt pool with adjustable heating flow, characterized in that: Includes heated oil tanks, mains, branch pipes and asphalt pools; The asphalt pool has a heating and heat-insulating layer, and a coil structure is arranged in the heating and heat-insulating layer; An inlet is provided at the upper end of the heating oil tank, and an outlet is provided at the lower end of the heating oil tank. The outlet is connected to the main pipe. The branch pipe is provided in the radial direction of the main pipe. The inner end of the branch pipe is connected to the coil structure in the heating and insulation layer. An electric flow regulating valve is provided on the branch pipe.
2. The waterproof coiled material asphalt pool with adjustable heating flow according to claim 1 is characterized in that: It also includes a reflux structure, which is arranged on one side of the asphalt pool. The reflux structure includes a reflux branch pipe, a reflux main pipe, a flow regulating valve, a suction pump and an L-shaped pipe. The inner end of the reflux branch pipe is connected to the coil structure of the heating and insulation layer, and the outer ends of the reflux branch pipes are respectively connected to the reflux main pipes. A flow regulating valve is provided on the reflux branch pipe. The outer end of the reflux branch pipe is connected to the reflux main pipe, and the reflux main pipe is connected to the inlet of the suction pump. The lower end of the L-shaped pipe is connected to the outlet of the suction pump, and the upper end of the L-shaped pipe is connected to the heating oil tank.
3. The waterproof coiled material asphalt pool with adjustable heating flow according to claim 1 is characterized in that: A thermocouple temperature sensor is installed in the asphalt pool to monitor the temperature of the asphalt in the asphalt pool.
4. The waterproof coiled material asphalt pool with adjustable heating flow according to claim 3 is characterized in that: It also includes a heat preservation part, which is arranged on the main pipe; the heat preservation part includes an upper arc plate and a lower arc plate, and heat preservation materials are arranged in the upper arc plate and the lower arc plate. The two sides of the upper arc plate and the lower arc plate are respectively connected by fasteners.