Walnut package detection device
Through the integrated walnut packaging detection device, the camera identification and automated sorting components are used to solve the problem of time-consuming and error-prone inspection of walnut packaging defects, and efficient and automated product inspection and classification are achieved, ensuring the consistency of product quality.
Patent Information
- Application Number
- CN202422357882.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-26
AI Technical Summary
During walnut processing, manual inspection of walnut packaging defects is time-consuming and error-prone, resulting in product quality inconsistency and low production efficiency.
A walnut packaging detection device is designed to integrate conveying, identification and sorting components, and image recognition and automated sorting is used to use cameras to achieve efficient detection of packaging labels and product appearance.
Reliance on manual inspections is reduced, error rate is reduced, the degree of automation of the production line and the consistency of product quality is improved, and overall efficiency is improved.
Smart Images

Figure CN223221984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of walnut packaging detection, in particular to a walnut packaging detection device. Background Art
[0002] During walnut processing and traditional walnut product packaging, products with packaging defects are often manually sorted and sorted. Manual inspection of packaging labels and product appearance quality is a time-consuming and error-prone process. Operators need to individually check each product for correct labeling and appearance defects. This manual reliance on labor is not only inefficient, but also prone to inconsistent inspection standards due to repetitive labor, which in turn affects the quality consistency of the final product.
[0003] Therefore, a device that can automatically detect walnut packaging is needed to reduce the need for manual operation and reduce the error rate caused by human factors. At the same time, it also greatly improves the work efficiency and automation level of the entire production line and ensures the consistency of product quality. Utility Model Content
[0004] The main purpose of the utility model is to provide a walnut packaging detection device, which solves the problem of needing manual selection and classification of walnut products with defective packaging.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a walnut packaging detection device, including a conveying component, a re-inspection line is provided on one side of the conveying component, and a transition component is provided between the conveying component and the re-inspection line;
[0006] An identification component is provided above the conveying component, and a sorting component is provided on one side of the identification component;
[0007] The conveying assembly includes a conveying bracket, the re-inspection line includes a re-inspection bracket, the height of the conveying bracket is higher than the re-inspection bracket, and the transition assembly is arranged obliquely between the conveying assembly and the re-inspection line;
[0008] The transition assembly includes a transition base plate, on which a partition plate is provided, which divides the re-inspection line into a re-inspection side and a packaging side.
[0009] In the preferred embodiment, a first conveying line is provided on the conveying bracket, side uprights are provided on both sides above the first conveying line, side baffles are provided inwardly of the side uprights, and a retractable threaded sleeve is provided between the side uprights and the side baffles, and the threaded sleeve is used to adjust the gap between the side baffles.
[0010] In the preferred embodiment, a second conveyor line is provided on the re-inspection bracket, a conveyor motor is provided at one end of the second conveyor line, the conveyor motor is connected to a drive roller of the second conveyor line, and the drive roller is connected to the first conveyor line through a sprocket;
[0011] The conveying motor can drive the first conveying line and the second conveying line at the same time.
[0012] In the preferred embodiment, the identification component includes an identification bracket, on which a box body is provided which is horizontally arranged on the conveying component, a camera is provided inside the box body, and a lighting lamp is provided on one side of the camera;
[0013] The camera is used to collect photos of the conveyed objects on the conveyor component and transmit them to the pre-built image library for comparison.
[0014] In the preferred embodiment, the sorting assembly includes a sorting bracket, a sorting motor is provided on the sorting bracket, and a sorting plate is provided at the output shaft end of the sorting motor;
[0015] The sorting motor is used to control the swing angle of the sorting plate.
[0016] In the preferred embodiment, the sorting plate is arranged between the side baffles. When the sorting plate does not swing, objects cannot pass through. The sorting plate can control unqualified objects transported from the conveying component to flow to the re-inspection side, and qualified objects to flow to the packaging side.
[0017] In a preferred embodiment, the identification component is connected to the sorting motor via signals, and the qualified and unqualified signals identified by the identification component are used to control the rotation direction of the sorting motor.
[0018] In the preferred solution, the re-inspection line is used to manually inspect unqualified objects selected by the identification component, and the packaging side is used to manually pack qualified objects selected by the identification component.
[0019] The utility model provides a walnut packaging detection device, which has the following beneficial effects: through integrated image recognition technology and automated sorting mechanism, efficient detection of packaging labels and product appearance is achieved, dependence on manual inspection is reduced, errors and inconsistencies caused by human factors are avoided, and the automation level and overall efficiency of the production line are greatly improved, maintaining high standards of product quality control. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0021] Figure 1 It is an isometric view of the detection device of the utility model;
[0022] Figure 2 It is a cross-sectional view of the detection device of the utility model;
[0023] Figure 3 It is an isometric view of the detection device of the present invention from another perspective;
[0024] Figure 4It is a top view schematic diagram of the detection device of the utility model;
[0025] Figure 5 It is a schematic diagram of the area of image recognition of the utility model;
[0026] In the figure: conveying component 1; conveying bracket 101; first conveyor belt 102; side vertical plate 103; side baffle 104; re-inspection line 2; re-inspection bracket 201; second conveyor belt 202; conveying motor 203; re-inspection side 204; packaging side 205; identification component 3; identification bracket 301; camera 302; sorting component 4; sorting bracket 401; sorting motor 402; sorting plate 403; transition component 5; transition bottom plate 501; partition plate 502; packaging bag 6; bag seal 601; brand text; factory label 603. DETAILED DESCRIPTION
[0027] Example 1
[0028] like Figure 1-5 As shown, a walnut packaging inspection device includes a conveying component 1, a re-inspection line 2 is provided on one side of the conveying component 1, and a transition component 5 is provided between the conveying component 1 and the re-inspection line 2;
[0029] An identification component 3 is provided above the conveying component 1, and a sorting component 4 is provided on one side of the identification component 3;
[0030] The conveying assembly 1 includes a conveying bracket 101, and the re-inspection line 2 includes a re-inspection bracket 201. The height of the conveying bracket 101 is higher than the re-inspection bracket 201. The transition assembly 5 is arranged obliquely between the conveying assembly 1 and the re-inspection line 2;
[0031] The transition assembly 5 includes a transition base plate 501 , on which a partition plate 502 is provided. The partition plate 502 divides the re-inspection line 2 into a re-inspection side 204 and a packaging side 205 .
[0032] In the preferred embodiment, a first conveying line 102 is provided on the conveying bracket 101, side uprights 103 are provided on both sides above the first conveying line 102, side baffles 104 are provided inwardly of the side uprights 103, and a retractable threaded sleeve is provided between the side uprights 103 and the side baffles 104, and the threaded sleeve is used to adjust the gap between the side baffles 104.
[0033] In the preferred embodiment, a second conveyor line 202 is provided on the re-inspection bracket 201, and a conveying motor 203 is provided at one end of the second conveyor line 202. The conveying motor 203 is connected to the transmission roller of the second conveyor line 202, and the transmission roller is connected to the first conveyor line 102 through a sprocket;
[0034] The conveying motor 203 can drive the first conveying line 102 and the second conveying line 202 at the same time.
[0035] In the preferred embodiment, the identification component 3 includes an identification bracket 301, on which a box is provided which is horizontally arranged on the conveying component 1, a camera 302 is provided inside the box, and a lighting lamp is provided on one side of the camera;
[0036] The camera 302 is used to collect photos of the objects being transported on the transport component 1 and transmit them to a pre-built image library for comparison.
[0037] In the preferred embodiment, the sorting assembly 4 includes a sorting bracket 401, a sorting motor 402 is provided on the sorting bracket 401, and a sorting plate 403 is provided at the output shaft end of the sorting motor 402;
[0038] The sorting motor 402 is used to control the swing angle of the sorting plate 403 .
[0039] In the preferred embodiment, the sorting plate 403 is arranged between the side baffles 104. When the sorting plate 403 does not swing, objects cannot pass through. The sorting plate 403 can control the unqualified objects transported from the conveying component 1 to flow to the re-inspection side 204, and the qualified objects to flow to the packaging side 205.
[0040] In a preferred embodiment, the recognition component 3 is connected to the sorting motor 402 via signals, and the qualified and unqualified signals identified by the recognition component 3 are used to control the rotation direction of the sorting motor 402 .
[0041] In a preferred embodiment, the re-inspection line 2 is used to manually inspect unqualified objects selected by the identification component 3 , and the packaging side 205 is used to manually pack qualified objects selected by the identification component 3 .
[0042] The specific working process of a walnut packaging inspection device is as follows: the packaging bag 6 is loaded from one side of the first conveyor belt 102. When the packaging bag 6 passes under the identification component 3, the camera 302 takes a photo of the appearance of the packaging bag 6 and uploads it to the pan / tilt platform for comparison with a preset standard photo of the packaging bag 6. The integrity of the bag seal 601, brand text 602 and factory label 603 of the packaging bag 6 is identified. When any one of the bag seal 601, brand text 602 and factory label 603 is different from the standard photo, the system controls the sorting motor 402 to adjust the angle of the sorting plate 403.
[0043] The sorting plate 403 is preferably oriented toward the packaging side 205. When the system issues an unqualified signal, the sorting motor 402 rotates the sorting plate 403 toward the re-inspection side 204, and unqualified products flow toward the re-inspection side 204.
[0044] The packaging bags 6 flowing into the packaging side 205 will be directly packed into cartons, and the packaging bags flowing into the re-inspection side 204 will be manually selected again to confirm whether they need to be repacked;
[0045] Preferably, the packaging side 205 can use mechanical grippers to clamp and place the items into the automatic boxing conveyor line, and the re-inspection side 204 can be equipped with another identification component 3 to improve the fault tolerance of the identification component 3 for secondary screening.
[0046] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.
Claims
1. A walnut packaging detection device, characterized by: It comprises a conveying assembly (1), a re-inspection line (2) is provided on one side of the conveying assembly (1), and a transition assembly (5) is provided between the conveying assembly (1) and the re-inspection line (2); An identification component (3) is provided above the conveying component (1), and a sorting component (4) is provided on one side of the identification component (3); The conveying assembly (1) includes a conveying support (101), the re-inspection line (2) includes a re-inspection support (201), the conveying support (101) is higher than the re-inspection support (201), and the transition assembly (5) is arranged obliquely between the conveying assembly (1) and the re-inspection line (2); The transition assembly (5) comprises a transition base plate (501), a partition plate (502) is provided on the transition base plate (501), and the partition plate (502) divides the re-inspection line (2) into a re-inspection side (204) and a packaging side (205).
2. A walnut packaging detection device according to claim 1, characterized in that: A first conveying line (102) is provided on the conveying bracket (101), side upright plates (103) are provided on both sides above the first conveying line (102), side baffles (104) are provided inwardly of the side upright plates (103), and a retractable threaded sleeve is provided between the side upright plates (103) and the side baffles (104), and the threaded sleeve is used to adjust the gap between the side baffles (104).
3. A walnut packaging detection device according to claim 2, characterized in that: A second conveyor line (202) is provided on the re-inspection bracket (201), a conveying motor (203) is provided at one end of the second conveyor line (202), the conveying motor (203) is connected to a transmission roller of the second conveyor line (202), and the transmission roller is connected to the first conveyor line (102) via a sprocket; The conveying motor (203) can drive the first conveying line (102) and the second conveying line (202) simultaneously.
4. The walnut packaging detection device according to claim 1, characterized in that: The identification component (3) includes an identification bracket (301), and a box body is provided on the identification bracket (301) and is placed horizontally on the conveying component (1). A camera (302) is provided inside the box body, and a lighting lamp is provided on one side of the camera. The camera (302) is used to collect photos of the conveyed objects on the conveying component (1) and transmit them to a pre-built image library for comparison.
5. The walnut packaging detection device according to claim 1, characterized in that: The sorting assembly (4) comprises a sorting bracket (401), a sorting motor (402) is provided on the sorting bracket (401), and a sorting plate (403) is provided at the output shaft end of the sorting motor (402); The sorting motor (402) is used to control the swing angle of the sorting plate (403).
6. A walnut packaging detection device according to claim 5, characterized in that: The sorting plate (403) is arranged between the side baffles (104). When the sorting plate (403) does not swing, objects cannot pass through. The sorting plate (403) can control unqualified objects conveyed from the conveying component (1) to flow to the re-inspection side (204) and qualified objects to flow to the packaging side (205).
7. A walnut packaging detection device according to claim 6, characterized in that: The identification component (3) is connected to the sorting motor (402) via a signal, and the qualified and unqualified signals identified by the identification component (3) are used to control the rotation direction of the sorting motor (402).
8. The walnut packaging detection device according to claim 1, characterized in that: The re-inspection line (2) is used to manually inspect unqualified objects selected by the identification component (3), and the packaging side (205) is used to manually pack qualified objects selected by the identification component (3).