Side hole punching device and automobile central control screen aluminum framework mounting hole machining equipment
Through the cold processing and side cutting technology of the side hole punching device, the problems of low production efficiency and high maintenance cost of the central control screen aluminum skeleton mold are solved, efficient production and low-cost hole processing are achieved, and production efficiency and hole position accuracy are improved.
Patent Information
- Application Number
- CN202422312573.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the mold design of the aluminum skeleton of the central control screen of the automobile leads to low production efficiency and high mold maintenance and manufacturing costs, especially in the side hole casting process, it is difficult to get out of the product and die cleaning.
The side hole punching device is adopted, including an upper die, a lower die and a punching mechanism. The side hole production is carried out through cold-working side cutting using a combination of punching, mechanical slider and linear guide rails, and the fixing workpiece is clamped and fixed by the pronounced fixing groove of the slide and the fixing seat to ensure the hole position and perpendicularity of the hole.
The production efficiency is improved, the mold maintenance and manufacturing costs are reduced, the production capacity is restored to 500 pieces every 8 hours, the casting waste rate is reduced to 0.5%, the working efficiency is increased by more than 70%, and the hole position and hole perpendicularity are guaranteed.
Smart Images

Figure CN223222275U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of automobile equipment, in particular to a side hole punching device and an automobile central control screen aluminum frame mounting hole processing device. Background Art
[0002] Due to the special structure of the aluminum frame of the automobile central control screen, the casting mold is designed with 7 side slides to complete the casting of the product's 12 side holes. As a result, when the mold ages, the burrs on the slider direction increase, which is perpendicular to the direction of product ejection, greatly hindering the product's ejection in the dynamic and fixed mold directions. In addition, the connection between the product's characteristic part where the side holes are located and the product body is relatively weak, and the resistance affects the product's mold retention and breakage. The deep mold retention position makes the mold cleaning and repair difficult, which greatly affects production efficiency. Utility Model Content
[0003] In view of this, the utility model aims to propose a side hole punching device and a car central control screen aluminum frame mounting hole processing equipment to solve the problems of low production efficiency and high mold maintenance and manufacturing costs in the existing technology.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A side hole punching device includes an upper die, a lower die and a punching mechanism, wherein the upper die is connected to the lower die, the punching mechanism is installed on the lower die and is located between the upper die and the lower die, the punching mechanism includes a punching pin, a first mechanical slider, a second mechanical slider, a linear guide rail and a fixed groove, the punching pin is connected to the second mechanical slider, the inclined surface at the bottom of the first mechanical slider is fitted with the inclined surface at the top of the second mechanical slider, the fixed groove is arranged on the linear guide rail, and the second mechanical slider is slidably connected to the linear guide rail.
[0006] Furthermore, a slide is installed on the linear guide rail, a fixed seat is provided on one side of the slide, and the fixing groove is provided between the fixed seat and the slide.
[0007] Furthermore, the punching mechanisms are provided in plurality, and the plurality of punching mechanisms can be detachably mounted on the upper end surface of the lower die.
[0008] Furthermore, a blanking hole is provided below the fixing groove.
[0009] Furthermore, a spring is sleeved on the outer side of the punch, one end of the spring is connected to the end of the punch, and the other end is connected to the support plate, and the support plate is installed on the lower die.
[0010] Furthermore, the upper die is connected to the lower die through a spring pin.
[0011] A device for processing mounting holes of an aluminum frame of an automobile central control screen comprises a side hole punching device.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model adopts the cold working side cutting method to produce the side hole, which can not only meet the product demand, but also improve the production efficiency and reduce the mold maintenance and manufacturing costs.
[0014] 2. The utility model can adjust the position of the punching mechanism according to the position of the side hole of the workpiece to perform punching, making the device widely applicable.
[0015] 3. The utility model forms a contoured fixing groove between the slide and the fixed seat. When the mechanical slider drives the punching pin forward, the punching part of the workpiece can be clamped and fixed by the slide and the fixed seat to further ensure the hole position and hole verticality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 This is a structural schematic diagram of a side hole punching device according to the present utility model;
[0018] Figure 2 This is a schematic diagram of the structure of multiple punching mechanisms installed on the lower die;
[0019] Figure 3 It is a structural diagram of the punching mechanism.
[0020] 1-upper die, 2-lower die, 3-spring pin, 4-punching mechanism, 5-punch pin, 6-first mechanical slide, 7-second mechanical slide, 8-fixed slot, 9-blanking hole, 10-linear guide rail, 11-slide seat, 12-fixed seat, 13-spring. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other in the absence of conflict, and the embodiments described are only part of the embodiments of the present invention, not all of the embodiments.
[0022] See also Figure 1-3To describe this embodiment, a side hole punching device includes an upper die 1, a lower die 2 and a punching mechanism 4, wherein the upper die 1 is connected to the lower die 2, and the punching mechanism 4 is installed on the lower die 2 and is located between the upper die 1 and the lower die 2, and the punching mechanism 4 includes a punching pin 5, a first mechanical slider 6, a second mechanical slider 7, a linear guide rail 10 and a fixed groove 8, wherein the punching pin 5 is connected to the second mechanical slider 7, and the inclined surface at the bottom of the first mechanical slider 6 is fitted with the inclined surface at the top of the second mechanical slider 7, and the fixed groove 8 is arranged on the linear guide rail 10, and the second mechanical slider 7 is slidably connected to the linear guide rail 10.
[0023] A slide 11 is mounted on the linear guide rail 10 . A fixing seat 12 is provided on one side of the slide 11 . The fixing slot 8 is provided between the fixing seat 12 and the slide 11 .
[0024] The upper die 1 is connected to the lower die 2 via a spring pin 3 .
[0025] This embodiment takes the central control screen aluminum frame with 12 side holes as an example. Figure 2 As shown, except for two pairs of side holes with similar distances and consistent directions, the rest are punched by one punching mechanism 4, so there are 10 punching mechanisms 4 on the lower die 2. The bottom of the punching mechanism 4 adopts a linear guide 10 to ensure the stability of the punching position of the mold, and a contoured fixing groove 8 is formed between the slide 11 and the fixed seat 12. When the mechanical slider drives the punching pin 5 forward, the punching part of the workpiece can be clamped and fixed by the slide 11 and the fixed seat to further ensure the hole position and the verticality of the hole.
[0026] When the device is working, the product features are first aligned with the fixed groove 8, the upper mold 1 falls, the spring pin 3 contacts the product first, and gradually presses the product to be relatively flat, then the first mechanical slider 6 moves downward, and drives the second mechanical slider 7 to slide forward along the linear guide 10 through the inclined surface at the bottom and the inclined surface at the top of the second mechanical slider 7. The sliding of the second mechanical slider 7 drives the fixed seat 12 to move in the same direction at the same time. The fixed seat 12 first contacts the product, and then the fixed seat 12 can clamp the product to ensure the stability of the punching, and then the second mechanical slider 7 continues to drive the punch 5 to move forward until the second mechanical slider 7 reaches the end of the stroke, the punch 5 completes the punching, and then the upper mold 1 rises, the second mechanical slider 7 and the first mechanical slider 6 move back, and when the upper mold 1 is fully raised, the punching work cycle is completed.
[0027] The production of side holes by cold working side cutting can not only meet product requirements and improve production efficiency but also reduce mold maintenance and manufacturing costs. A contoured fixing groove 8 is formed between the slide 11 and the fixed seat 12. When the mechanical slider drives the punch forward, the punching part of the workpiece can be clamped and fixed by the slide and the fixed seat to further ensure the hole position and the verticality of the hole.
[0028] This device first addressed the low production efficiency caused by difficulties in side-hole casting. Production capacity has been restored to 500 pieces per eight hours, and the casting scrap rate has been reduced to 0.5%, significantly improving production efficiency. Before adopting this fixture, mold disassembly and cleaning took an average of approximately 10 hours per day, resulting in a more than 70% increase in efficiency. This fixture also provides product shaping, reducing product deformation from 2-3mm to less than 1mm.
[0029] There are several punching mechanisms 4, and the punching mechanisms can be detachably mounted on the upper end surface of the lower die 2. The number and arrangement of the punching mechanisms can be adjusted according to the positions of the holes required for different products, making the device widely applicable.
[0030] A blanking hole 9 is provided below the fixed groove 8. After punching, the waste material falls into the waste collection box through the blanking hole 9, completing the waste collection, improving the working environment, and preventing waste aluminum from clogging the fixed groove 8 and affecting the punching accuracy and efficiency.
[0031] A spring 13 is sleeved on the outside of the punch pin 5, one end of the spring 13 is connected to the end of the punch pin 5, and the other end is connected to the support plate. The support plate is installed on the lower die 2. After the punching is completed, the spring 13 drives the punch pin 5 to move back, and then drives the second mechanical slider 7 to move backward for reset.
[0032] The first mechanical slider 6 and the second mechanical slider 7 are both made of carbon steel S50C to ensure the stability of the effective punching stroke controlled by the mechanical sliders.
[0033] A device for processing mounting holes of the aluminum frame of a central control screen of an automobile, including a side hole punching device, which can be used to perform punching operations on similar aluminum shell products.
[0034] The embodiments of the present invention disclosed above are intended only to illustrate the present invention. These embodiments do not exhaust all details, nor do they limit the present invention to the specific embodiments described. Numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention.
Claims
1. A side hole punching device, characterized in that: The invention comprises an upper die (1), a lower die (2) and a punching mechanism (4), wherein the upper die (1) is connected to the lower die (2), the punching mechanism (4) is installed on the lower die (2) and is located between the upper die (1) and the lower die (2), the punching mechanism (4) comprises a punching pin (5), a first mechanical slider (6), a second mechanical slider (7), a linear guide rail (10) and a fixing groove (8), the punching pin (5) is connected to the second mechanical slider (7), the inclined surface at the bottom of the first mechanical slider (6) is fitted with the inclined surface at the top of the second mechanical slider (7), the fixing groove (8) is arranged on the linear guide rail (10), and the second mechanical slider (7) is slidably connected to the linear guide rail (10).
2. A side hole punching device according to claim 1, characterized in that: A slide seat (11) is installed on the linear guide rail (10), a fixed seat (12) is provided on one side of the slide seat (11), and the fixed groove (8) is provided between the fixed seat (12) and the slide seat (11).
3. A side hole punching device according to claim 2, characterized in that: The punching mechanisms (4) are provided in a plurality, and the plurality of punching mechanisms can be detachably mounted on the upper end surface of the lower die (2).
4. A side hole punching device according to claim 1, characterized in that: A blanking hole (9) is provided below the fixing groove (8).
5. The side hole punching device according to claim 1, characterized in that: A spring (13) is sleeved on the outer side of the punch pin (5), one end of the spring (13) is connected to the end of the punch pin (5), and the other end is connected to a support plate, and the support plate is installed on the lower die (2).
6. A side hole punching device according to claim 1, characterized in that: The upper die (1) is connected to the lower die (2) via a spring pin (3).
7. The side hole punching device according to claim 1, characterized in that: The first mechanical slider (6) and the second mechanical slider (7) are both made of carbon steel S50C.
8. A car central control screen aluminum frame mounting hole processing equipment, characterized by: The invention comprises the side hole punching device according to any one of claims 1 to 7.