Waste treatment structure for double-shaft double-sided chamfering machine
Automatic separation and collection of workpieces and waste materials through lifting mechanisms, limiting mechanisms and material pushing mechanisms, solving the problem of mixing waste and workpieces in traditional double-axis double-sided chamfering machines, and improving production efficiency and environmental quality.
Patent Information
- Application Number
- CN202422327765.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
During the processing process of traditional double-axis double-sided chamfering machines, waste materials are mixed with workpieces, increasing the difficulty of manual separation and cleaning, reducing production efficiency, affecting the surface quality of workpieces, and may cause safety hazards and environmental pollution.
The lifting mechanism, limiting mechanism and material pushing mechanism are adopted to automatically separate and collect workpieces and waste through conveyor belts and electric telescopic rods, reducing the difficulty of separation and cleaning, improving production efficiency, and avoiding waste accumulation affecting the workshop environment.
It realizes rapid separation and collection of workpieces and waste, improves production efficiency, improves workshop environment and processing quality, and reduces safety hazards.
Smart Images

Figure CN223222959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double-axis double-sided chamfering machines, in particular to a waste processing structure for double-axis double-sided chamfering machines. Background Art
[0002] The double-axis double-sided chamfering machine is a highly efficient metal processing equipment. It combines the characteristics of double-axis processing and double-sided simultaneous work, which can significantly improve production efficiency and reduce processing time. It is widely used in various metal workpiece manufacturing fields that require edge chamfering, such as mold manufacturing, hardware machinery, machine tool manufacturing, hydraulic parts, valve manufacturing, textile machinery, etc.
[0003] However, during the processing of traditional double-axis double-sided chamfering machines, the waste generated by chamfering is mixed with the completed workpiece, which not only increases the difficulty and cost of manual separation and the difficulty of subsequent cleaning work, but also reduces production efficiency. It may also have a potential impact on the surface quality of the workpiece. The accumulation of a large amount of waste not only occupies production space, but also may cause safety hazards (such as slip accidents), while affecting the cleanliness and air quality of the workshop. Utility Model Content
[0004] The utility model discloses a waste processing structure for a double-axis double-sided chamfering machine, which aims to solve the technical problem that in the processing of traditional double-axis double-sided chamfering machines, the waste generated by chamfering is mixed with the processed workpiece, which not only increases the difficulty and cost of manual separation and the difficulty of subsequent cleaning work, but also reduces production efficiency and may also have a potential impact on the surface quality of the workpiece. The accumulation of a large amount of waste not only occupies production space, but also may cause safety hazards, and affect the cleanliness and air quality of the workshop.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A waste material processing structure for a double-axis double-sided chamfering machine includes a collection box, a material guide plate, and a plurality of workpiece bodies, and further includes:
[0007] Lifting mechanism: Located on the bottom inner wall of the collection box, the lifting mechanism includes two connecting plates. A third electric telescopic rod is provided near the four corners of the bottom inner wall of the collection box. The movable end of the third electric telescopic rod is connected to the bottom outer wall of the connecting plate. A conveyor belt is provided between the two connecting plates. Fourteen fixing seats are provided on the top and bottom outer walls of the conveyor belt. A support frame is provided on the top outer wall of the fixing seat.
[0008] Limiting mechanism: located on both sides of the lifting mechanism;
[0009] Pushing mechanism: located inside the collecting box.
[0010] The adoption of the above technical solution can reduce the difficulty of separating and cleaning the waste from the workpiece body, improve production efficiency, and avoid the accumulation of waste affecting the workshop production environment and processing quality. Specifically, when in use, the workpiece body and part of the waste processed by the dual-axis double-sided chamfering machine fall into the limit slot and the conveyor belt respectively through the guide plate, and then the movable ends of the four third electric telescopic rods drive the connecting plate and the conveyor belt to move upward for a distance, so that the support frame lifts the workpiece body and detaches it from the limit slot, and then the conveyor belt drives the support frame and the workpiece body to move to the top of the next limit slot, and then the third electric telescopic rods The movable end of the retraction rod drives the connecting plate and the conveyor belt downward to their original position. At this time, the workpiece body on the support frame will smoothly fall into the inside of the next limit slot. At this time, the limit mechanism will also move downward synchronously to limit the workpiece body close to the side of the first limit frame. At the same time, the extra workpiece body will roll along the inclined surface of the storage rack and be collected due to the lack of the limit slot. The waste on the surface of the workpiece body and some scattered waste will automatically fall onto the conveyor belt and finally fall into the collection box. They are collected together by the pushing mechanism, and finally the separation and rapid collection of the workpiece body and the waste are realized.
[0011] In a preferred embodiment, the limiting mechanism includes two fixing frames, which are installed on the top outer wall of the mounting frame. The bottom outer wall of the fixing frame is provided with two fixing sleeves and a first electric telescopic rod. The inner wall of the fixing sleeve is slidably connected with a mounting rod. The movable end of the first electric telescopic rod is fixedly connected to the limiting block, and one end of the two mounting rods is fixedly connected to the limiting block.
[0012] In this solution, when in use, the movable end of the first electric telescopic rod drives the limit block to move downward. Since the limit mouth and the limit groove are used in conjunction with each other, the workpiece body near the side of the first limit frame is limited in the up and down directions. The installed mounting rod slides on the inner wall of the fixed sleeve, which guides the movement of the movable end of the first electric telescopic rod to a certain extent and increases the stability during up and down movement.
[0013] In a preferred solution, the pushing mechanism includes a fixed block, which is located on the bottom inner wall of the collection box. A second electric telescopic rod is provided on the outer wall of one side of the fixed block. The movable end of the second electric telescopic rod is fixedly connected to the fixed rod, and a scraper is provided at one end of the fixed rod.
[0014] In this solution, when there is no need to clean the waste in the collection box, the movable end of the second electric telescopic rod drives the fixed rod and the scraper to be in an extended state, and the scraper is close to the inner wall of one side of the collection box. When the waste in the collection box needs to be cleaned, the second electric telescopic rod is started first, and the movable end of the second electric telescopic rod drives the fixed rod and the scraper to retract in the opposite direction, thereby scraping out the waste deeper inside the collection box, thereby reducing the difficulty of cleaning the waste for the staff.
[0015] As can be seen from the above, a waste material processing structure for a dual-axis double-sided chamfering machine includes a collection box, a material guide plate and a plurality of workpiece bodies, and also includes:
[0016] Lifting mechanism: Located on the bottom inner wall of the collection box, the lifting mechanism includes two connecting plates. A third electric telescopic rod is provided near the four corners of the bottom inner wall of the collection box. The movable end of the third electric telescopic rod is connected to the bottom outer wall of the connecting plate. A conveyor belt is provided between the two connecting plates. Fourteen fixing seats are provided on the top and bottom outer walls of the conveyor belt. A support frame is provided on the top outer wall of the fixing seat.
[0017] Limiting mechanism: located on both sides of the lifting mechanism;
[0018] The material pushing mechanism is located inside the collecting box. The waste handling structure for the dual-axis double-sided chamfering machine provided by the utility model has the technical effect of reducing the difficulty of separating and cleaning the waste from the workpiece body, improving production efficiency, and avoiding the accumulation of waste that affects the workshop production environment and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a waste processing structure for a double-axis double-sided chamfering machine proposed by the present invention.
[0020] Figure 2 This is a schematic structural diagram of a pushing mechanism for a waste processing structure of a double-axis double-sided chamfering machine proposed in the utility model.
[0021] Figure 3 This is a structural schematic diagram of a lifting mechanism and a limiting mechanism for a waste processing structure of a double-axis double-sided chamfering machine proposed by the utility model.
[0022] In the accompanying drawings: 1. Collection box; 2. Support column; 3. Mounting frame; 4. Storage rack; 5. First limiting frame; 6. Guide plate; 7. Fixed frame; 8. First electric telescopic rod; 9. Fixed sleeve; 10. Mounting rod; 11. Limit block; 12. Workpiece body; 13. Limit groove; 14. Fixed block; 15. Second electric telescopic rod; 16. Fixed rod; 17. Scraper plate; 18. Partition; 19. Third electric telescopic rod; 20. Support frame; 21. Fixed seat; 22. Conveyor belt; 23. Connecting plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.
[0024] The utility model discloses a waste processing structure for a double-axis double-sided chamfering machine, which is mainly used in the processing process of a traditional double-axis double-sided chamfering machine. The waste generated by chamfering is mixed with the processed workpiece, which not only increases the difficulty and cost of manual separation, as well as the difficulty of subsequent cleaning work, but also reduces production efficiency. At the same time, it may also have a potential impact on the surface quality of the workpiece. The accumulation of a large amount of waste not only occupies production space, but also may cause safety hazards, while affecting the cleanliness and air quality of the workshop.
[0025] Reference Figure 1 、 Figure 2 and Figure 3 A waste material processing structure for a double-axis double-sided chamfering machine includes a collection box 1, a material guide plate 6 and a plurality of workpiece bodies 12, and further includes:
[0026] Lifting mechanism: Located on the bottom inner wall of the collection box 1, the lifting mechanism includes two connecting plates 23. Third electric telescopic rods 19 are installed near the four corners of the bottom inner wall of the collection box 1. The movable ends of the third electric telescopic rods 19 are connected to the bottom outer wall of the connecting plates 23. A conveyor belt 22 is installed between the two connecting plates 23. Fourteen fixing seats 21 are installed on the top outer wall and bottom outer wall of the conveyor belt 22. The top outer wall of the fixing seats 21 is provided with a support frame 20;
[0027] Limiting mechanism: located on both sides of the lifting mechanism;
[0028] Pushing mechanism: located inside the collecting box 1.
[0029] Among them, two support columns 2 are provided on both sides of the collection box 1, and mounting frames 3 are provided on the tops of the two adjacent support columns 2. The guide plate 6 is fixedly connected to the two mounting frames 3. The top outer walls of the two mounting frames 3 are provided with a first limiting frame 5. The top outer wall of the first limiting frame 5 is provided with seven limiting grooves 13. The workpiece body 12 and some processed waste will slide down along the guide plate 6 together, and then the workpiece body 12 will fall into the limiting groove 13 on the first limiting frame 5 under the influence of its own gravity, and the waste will fall onto the conveyor belt 22, and finally fall into the interior of the collection box 1, thereby quickly realizing the separation of the workpiece body 12 and the waste.
[0030] During actual use, the fourteen fixing seats 21 are evenly distributed in two rows.
[0031] Among them, a storage rack 4 is provided on the outer wall of one side of the two first limit racks 5, and the angle between the storage rack 4 and the first limit rack 5 is 140 degrees. This arrangement facilitates the cooperation of the lifting mechanism and the conveyor belt 22, so that the workpiece body 12 can slide down along the inclined surface of the storage rack 4 and be collected in a centralized manner.
[0032] Specifically, when in use, the workpiece body 12 processed by the double-axis double-sided chamfering machine and part of the waste fall into the limit groove 13 and the conveyor belt 22 respectively through the guide plate 6, and then the movable ends of the four third electric telescopic rods 19 drive the connecting plate 23 and the conveyor belt 22 to move upward for a distance, so that the support frame 20 lifts the workpiece body 12, and the workpiece body 12 is separated from the limit groove 13, and then the conveyor belt 22 is started, and the conveyor belt 22 drives the support frame 20 and the workpiece body 12 to move to the top of the next limit groove 13, and then the movable end of the third electric telescopic rod 19 drives the connecting plate 23 and the conveyor belt 22 to move downward to the original position. At this time, the workpiece body 12 on the support frame 20 It will smoothly fall into the inside of the next limit groove 13. At this time, the limit mechanism will also move downward synchronously to limit the workpiece body 12 close to the side of the first limit frame 5. At the same time, the extra workpiece body 12 will roll along the inclined surface of the storage rack 4 and be collected due to the lack of the limit groove 13. The waste on the surface of the workpiece body 12 and some scattered waste will automatically fall onto the conveyor belt 22 and finally fall into the collection box 1 and are collected by the pushing mechanism. Finally, the workpiece body 12 and the waste are separated and quickly collected. This device can reduce the separation and cleaning difficulty of the waste and the workpiece body 12, improve production efficiency, and avoid the accumulation of waste affecting the workshop production environment and processing quality.
[0033] Reference Figure 1 、 Figure 2 and Figure 3In a preferred embodiment, the limiting mechanism includes two fixing frames 7, which are mounted on the top outer wall of the mounting frame 3. The bottom outer wall of the fixing frame 7 is provided with two fixing sleeves 9 and a first electric telescopic rod 8. The inner wall of the fixing sleeve 9 is slidably connected with a mounting rod 10. The movable end of the first electric telescopic rod 8 is fixedly connected to a limiting block 11, and one end of the two mounting rods 10 is fixedly connected to the limiting block 11.
[0034] A limiting opening is provided on an outer wall of one side of the limiting block 11 , and the limiting opening corresponds to one of the limiting grooves 13 .
[0035] Specifically, when in use, the movable end of the first electric telescopic rod 8 drives the limit block 11 to move downward. Since the limit mouth and the limit groove 13 are used in conjunction with each other, the workpiece body 12 near the side of the first limit frame 5 is limited in the up and down directions. The installed mounting rod 10 slides on the inner wall of the fixed sleeve 9, which guides the movement of the movable end of the first electric telescopic rod 8 to a certain extent and increases the stability during the up and down movement.
[0036] Reference Figure 2 In a preferred embodiment, the pushing mechanism includes a fixed block 14, which is located on the bottom inner wall of the collecting box 1. A second electric telescopic rod 15 is provided on the outer wall of one side of the fixed block 14. The movable end of the second electric telescopic rod 15 is fixedly connected to a fixed rod 16, and a scraper plate 17 is provided at one end of the fixed rod 16.
[0037] Among them, two partitions 18 are provided inside the collection box 1, the length of the scraper 17 is equal to the distance between the two partitions 18, and the distance between the two partitions 18 is equal to the width of the conveyor belt 22. The partition 18 is mainly provided to further limit the position and range of waste falling, to prevent the waste from falling near the fixed end of the third electric telescopic rod 19, which makes it inconvenient for the scraper 17 to clean the waste inside the collection box 1.
[0038] Specifically, when there is no need to clean the waste in the collection box 1, the movable end of the second electric telescopic rod 15 drives the fixed rod 16 and the scraper 17 to be in an extended state, and the scraper 17 is close to the inner wall of one side of the collection box 1. When the waste in the collection box 1 needs to be cleaned, the second electric telescopic rod 15 is started first, and the movable end of the second electric telescopic rod 15 drives the fixed rod 16 and the scraper 17 to retract in the opposite direction, thereby scraping out the waste deeper inside the collection box 1, thereby reducing the difficulty of cleaning the waste for the staff.
[0039] Working principle: When in use, the workpiece body 12 and part of the waste material processed by the double-axis double-sided chamfering machine fall into the limit groove 13 and the conveyor belt 22 respectively through the guide plate 6, and then the movable ends of the four third electric telescopic rods 19 drive the connecting plate 23 and the conveyor belt 22 to move upward for a distance, so that the support frame 20 lifts the workpiece body 12, and the workpiece body 12 is separated from the limit groove 13, and then the conveyor belt 22 is started, and the conveyor belt 22 drives the support frame 20 and the workpiece body 12 to move to the top of the next limit groove 13, and then the movable end of the third electric telescopic rod 19 drives the connecting plate 23 and the conveyor belt 2 2 moves downward to its original position. At this time, the workpiece body 12 on the support frame 20 will smoothly fall into the inside of the next limiting groove 13. At this time, the limiting mechanism will also move downward synchronously to limit the workpiece body 12 close to the side of the first limiting frame 5. At the same time, the extra workpiece body 12 will roll along the inclined surface of the storage rack 4 and be collected due to the lack of the limiting groove 13. The waste materials on the surface of the workpiece body 12 and some scattered waste materials will automatically fall onto the conveyor belt 22 and finally fall into the collection box 1. They will be collected by the pushing mechanism, and finally the workpiece body 12 and the waste materials can be separated and quickly collected.
[0040] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A waste material processing structure for a double-axis double-sided chamfering machine, comprising a collection box (1), a material guide plate (6) and a plurality of workpiece bodies (12), characterized in that: Also includes: Lifting mechanism: located on the bottom inner wall of the collection box (1), the lifting mechanism includes two connecting plates (23), a third electric telescopic rod (19) is provided near the four corners of the bottom inner wall of the collection box (1), the movable end of the third electric telescopic rod (19) is connected to the bottom outer wall of the connecting plate (23), a conveyor belt (22) is provided between the two connecting plates (23), fourteen fixing seats (21) are provided on the top outer wall and the bottom outer wall of the conveyor belt (22), and a support frame (20) is provided on the top outer wall of the fixing seat (21); Limiting mechanism: located on both sides of the lifting mechanism; Pushing mechanism: located inside the collecting box (1).
2. A waste processing structure for a double-axis double-sided chamfering machine according to claim 1, characterized in that: Two support columns (2) are provided on both sides of the collection box (1), and mounting frames (3) are provided at the top ends of two adjacent support columns (2). The guide plate (6) is fixedly connected to the two mounting frames (3), and the top outer walls of the two mounting frames (3) are provided with first limiting frames (5), and the top outer walls of the first limiting frames (5) are provided with seven limiting grooves (13).
3. The waste processing structure for a double-axis double-sided chamfering machine according to claim 2, characterized in that: The fourteen fixing seats (21) are evenly distributed in two rows.
4. The waste processing structure for a double-axis double-sided chamfering machine according to claim 3, characterized in that: The limiting mechanism comprises two fixing frames (7), the fixing frames (7) being mounted on the top outer wall of the mounting frame (3), the bottom outer wall of the fixing frame (7) being provided with two fixing sleeves (9) and a first electric telescopic rod (8), the inner wall of the fixing sleeve (9) being slidably connected to a mounting rod (10), the movable end of the first electric telescopic rod (8) being fixedly connected to a limiting block (11), and one end of the two mounting rods (10) being fixedly connected to the limiting block (11).
5. The waste processing structure for a double-axis double-sided chamfering machine according to claim 4, characterized in that: A limiting opening is provided on an outer wall of one side of the limiting block (11), and the limiting opening corresponds to one of the limiting grooves (13).
6. The waste processing structure for a double-axis double-sided chamfering machine according to claim 1, characterized in that: The pushing mechanism comprises a fixed block (14), the fixed block (14) being located on the bottom inner wall of the collecting box (1), a second electric telescopic rod (15) being provided on one side outer wall of the fixed block (14), a movable end of the second electric telescopic rod (15) being fixedly connected to a fixed rod (16), and a scraper plate (17) being provided at one end of the fixed rod (16).
7. The waste processing structure for a double-axis double-sided chamfering machine according to claim 6, characterized in that: Two partitions (18) are provided inside the collecting box (1), the length of the scraper plate (17) is equal to the distance between the two partitions (18), and the distance between the two partitions (18) is equal to the width of the conveyor belt (22).
8. The waste processing structure for a double-axis double-sided chamfering machine according to claim 2, characterized in that: A material storage rack (4) is provided on one side outer wall of the two first limiting racks (5), and the angle between the material storage rack (4) and the first limiting rack (5) is 140 degrees.