Heat setting device for producing high-hollow ES fibers

By introducing a dual-axis electric telescopic rod and mobile plate structure into the heat setting device, convenient adjustment of the heating cylinder and dust collection of the brush are achieved, which solves the problem of fiber tension adjustment caused by the fixation of the heating cylinder, and improves the production effect and convenience of the heat setting.

CN223226265UActive Publication Date: 2025-08-15FUJIAN MR FIBER JOINT CO LTD
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Patent Information

Application Number
CN202422468871.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-15
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing heat setting device is not convenient to adjust the position due to the fixed installation of the heating cylinder, which in turn cannot effectively adjust the tension of the fiber, reducing the heat setting production effect.

Method used

It adopts a dual-axis electric telescopic rod and mobile plate structure to achieve fast and convenient adjustment of the heating cylinder, and is equipped with a cleaning brush and a collection mechanism, which can easily adjust the fiber tension and clean dust.

Benefits of technology

The setting production effect and convenience of the heat setting device are improved, and the setting quality of the fiber and dust cleaning efficiency are enhanced by quickly adjusting the heating cylinder position and the cleaning brush position.

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Abstract

The utility model belongs to the technical field of high-hollow ES fiber production, and particularly relates to a heat setting device for high-hollow ES fiber production, which comprises a shell and a base, a heat setting structure is arranged on one side of the shell, and the heat setting structure comprises a setting mechanism and a collecting mechanism. The shaping mechanism comprises a double-shaft electric telescopic rod, a first moving plate, a mounting plate, a second moving plate and a first guide rod, and one end of the double-shaft electric telescopic rod is connected with one side of the first moving plate. According to the heat setting device for producing the high hollow ES fiber, the position of the heating cylinder can be rapidly and conveniently adjusted, the tension degree of the fiber can be better adjusted, heat setting work can be better carried out, and the problems that due to the fact that the heating cylinder is fixedly installed on the heat setting device, the position of the heating cylinder is inconvenient to adjust, and the heat setting efficiency is high are solved. Therefore, the problem that the tension degree of the fibers is inconvenient to adjust is solved, and the setting production effect of the heat setting device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high and medium hollow ES fiber production, in particular to a heat setting device for high and medium hollow ES fiber production. Background Art

[0002] ES fiber is a type of polyolefin fiber. As a new type of thermally bondable composite fiber, after heat treatment, the fibers are bonded to each other to form a non-woven fabric without the need for adhesives. Different heat treatment methods can produce non-woven fabrics with different effects. Heat setting equipment is required in the production of ES fiber.

[0003] When using an existing heat setting device, the fiber is usually passed through multiple heating cylinders in sequence for heat setting. However, in actual use, since the heating cylinders are fixedly installed on the heat setting device, it is inconvenient to adjust the position of the heating cylinders, and thus it is inconvenient to adjust the tension of the fiber, thereby reducing the setting production effect of the heat setting device.

[0004] For this reason, we urgently need to provide a kind of high-middle hollow ES fiber production heat setting device. Utility Model Content

[0005] The purpose of the present utility model is to provide a heat setting device for the production of high and medium hollow ES fibers, so as to solve the problem raised in the above-mentioned background technology that since the heating cylinder is fixedly installed on the heat setting device, it is inconvenient to adjust the position of the heating cylinder, and then it is inconvenient to adjust the tension of the fiber, thereby reducing the setting production effect of the heat setting device.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A heat setting device for producing high-medium hollow ES fibers, comprising a shell and a base, wherein a heat setting structure is provided on one side of the shell;

[0007] The heat setting structure includes a setting mechanism and a collecting mechanism;

[0008] The shaping mechanism includes a biaxial electric telescopic rod, a movable plate 1, a mounting plate, a movable plate 2, and a guide rod 1. One end of the biaxial electric telescopic rod is interconnected with one side of the movable plate 1, one end of the movable plate 1 is interconnected with one side of the mounting plate, one side of the mounting plate is interconnected with one end of the movable plate 2, the inner wall of the movable plate 2 is slidably connected to the outer wall of the guide rod 1, and the other side of the guide rod 1 is rotatably connected to the heating cylinder, a connecting plate is provided on the top of the base, the inner wall of the connecting plate is fixedly installed with the guide rod 2, the outer wall of the guide rod 2 is slidably connected to the fixed plate, the bottom of the fixed plate is fixedly installed with a connecting rod, the bottom of the connecting rod is fixedly installed with a cleaning brush, and a limit plate is fixedly installed on one side of the fixed plate. The inner wall of the limit plate is slidably connected to the limit rod.

[0009] A further improvement is that the number of the movable plates is two, and the movable plates are symmetrically distributed at both ends of the dual-axis electric telescopic rod. The number of the mounting plates is two, and the mounting plates are symmetrically distributed at one end of the two movable plates, so that the height of the heating cylinder can be adjusted quickly and conveniently, and the tension of the fiber can be adjusted quickly and conveniently, so that the heat setting work can be better performed.

[0010] A further improvement is that there are ten heating tubes, which are symmetrically distributed on one side of the two mounting plates. There are two connecting plates, one of which is fixedly mounted on the left top of the base and is provided with a feed trough, and the other is fixedly mounted on the right top of the base and is provided with a discharge trough, so that the fiber can be wound quickly and conveniently, thereby enabling better heat setting work.

[0011] A further improvement is that there are two cleaning brushes, which are symmetrically distributed on one side of the two connecting plates, a limiting hole is provided on one side of the connecting plate, one end of the limiting rod is plugged into the inner wall of the limiting hole, and a spring is fixedly installed between one side of the limiting rod and one side of the limiting plate, so that the position of the cleaning brush can be adjusted quickly and conveniently, thereby better cleaning the dust on the fiber.

[0012] A further improvement is that the collection mechanism includes a collection box, a filter screen, a supporting plate, a guide rod three, and a sliding plate. The top of the collection box is connected to the bottom of the filter screen, one side of the collection box is connected to one end of the supporting plate, one side of the supporting plate is connected to one end of the guide rod three, the outer wall of the guide rod three is slidably connected to the inner wall of the sliding plate, and a scraper is fixedly installed on one end of the sliding plate.

[0013] A further improvement is that there are two supporting plates, which are symmetrically distributed on one side of the collection box. The sliding plate is L-shaped, and two springs are fixedly installed between one side of the sliding plate and one side of the supporting plate, so that the dust cleaned by the cleaning brush can be collected quickly and conveniently, which makes it convenient for operators to carry out centralized processing and can better clean the filter.

[0014] A further improvement is that the bottom of the shell is connected to the top of the base, the inner wall of the shell is connected to one side of the dual-axis electric telescopic rod, and the top of the base is connected to the bottom of the collection box.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The heat setting device for high and medium hollow ES fiber production realizes the ability to quickly and conveniently adjust the position of the heating cylinder through the setting mechanism, thereby better adjusting the tension of the fiber, thereby better performing the heat setting work, and can quickly and conveniently adjust the position of the cleaning brush, thereby cleaning the dust on the fiber surface while performing the heat setting work, solving the problem that the heating cylinder is fixedly installed on the heat setting device, making it inconvenient to adjust the position of the heating cylinder and thus inconvenient to adjust the tension of the fiber, thereby improving the setting production effect of the heat setting device.

[0017] 2. The heat setting device for high and medium hollow ES fiber production can quickly and conveniently collect the dust cleaned by the cleaning brush through the collection mechanism, which makes it more convenient for operators to carry out centralized processing, and can quickly and conveniently adjust the position of the scraper, so as to better clean the filter, thereby improving the convenience of the heat setting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the shaping mechanism of the utility model Figure 1 ;

[0021] Figure 4 This is a schematic diagram of the structure of the shaping mechanism of the utility model Figure 2 ;

[0022] Figure 5 This is a schematic diagram of the structure of the shaping mechanism of the utility model Figure 3 ;

[0023] Figure 6 This is a schematic diagram of the structure of the collection mechanism of the utility model Figure 1 ;

[0024] Figure 7 This is a schematic diagram of the structure of the collection mechanism of the utility model Figure 2 .

[0025] In the figure: 1. Shell; 2. Base; 3. Shaping mechanism; 301. Double-axis electric telescopic rod; 302. Moving plate 1; 303. Mounting plate; 304. Moving plate 2; 305. Guide rod 1; 306. Heating cylinder; 307. Connecting plate; 308. Guide rod 2; 309. Fixing plate; 310. Connecting rod; 311. Cleaning brush; 312. Limiting plate; 313. Limiting rod; 4. Collecting mechanism; 401. Collecting box; 402. Filter; 403. Carrying plate; 404. Guide rod 3; 405. Sliding plate; 406. Scraper. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-Figure 7 , the utility model provides a technical solution:

[0028] Example 1:

[0029] A heat setting device for producing high-medium hollow ES fibers, comprising a shell 1 and a base 2, wherein a heat setting structure is provided on one side of the shell 1;

[0030] The heat setting structure includes a setting mechanism 3 and a collecting mechanism 4;

[0031] The shaping mechanism 3 includes a biaxial electric telescopic rod 301, a movable plate 1 302, a mounting plate 303, a movable plate 2 304, and a guide rod 1 305. One end of the biaxial electric telescopic rod 301 is interconnected with one side of the movable plate 1 302, one end of the movable plate 1 302 is interconnected with one side of the mounting plate 303, one side of the mounting plate 303 is interconnected with one end of the movable plate 2 304, the inner wall of the movable plate 2 304 is slidably connected to the outer wall of the guide rod 1 305, and the other side of the guide rod 1 305 is rotatably connected to the heating cylinder 306. A connecting plate 307 is provided on the top of the base 2, and a guide rod 2 308 is fixedly installed on the inner wall of the connecting plate 307. The outer wall of the guide rod 2 308 is slidably connected to the fixed plate 309, and a connecting rod 310 is fixedly installed on the bottom of the fixed plate 309. A cleaning brush 311 is fixedly installed on the bottom of the connecting rod 310. A limit plate 312 is fixedly installed on one side of the fixed plate 309. The inner wall of the limit plate 312 is slidably connected to the limit rod 313;

[0032] In this embodiment, there are two movable plates 302, which are symmetrically distributed at both ends of the dual-axis electric telescopic rod 301. There are two mounting plates 303, which are symmetrically distributed at one end of the two movable plates 302. This allows for quick and convenient adjustment of the height of the heating cylinder 306, and thus quick and convenient adjustment of the tension of the fiber, thereby enabling better heat setting.

[0033] Furthermore, there are ten heating cylinders 306, which are symmetrically distributed on one side of the two mounting plates 303. There are two connecting plates 307, one of which is fixedly mounted on the left top of the base 2 and has a feed chute, and the other is fixedly mounted on the right top of the base 2 and has a discharge chute, so that the fibers can be quickly and conveniently wound, thereby enabling better heat setting.

[0034] Furthermore, there are two cleaning brushes 311, which are symmetrically distributed on one side of the two connecting plates 307. A limiting hole is opened on one side of the connecting plate 307, and one end of the limiting rod 313 is plugged into the inner wall of the limiting hole. A spring is fixedly installed between one side of the limiting rod 313 and one side of the limiting plate 312, so that the position of the cleaning brush 311 can be adjusted quickly and conveniently, thereby better cleaning the dust on the fiber.

[0035] During use, when it is necessary to perform heat setting on the high-medium hollow ES fiber, the operator passes the fiber from left to right in sequence, through the feed trough installed on the left side and opened on one side of the connecting plate 307, winds it on multiple heating cylinders 306 in sequence, and passes through the discharge trough installed on the right side and opened on one side of the connecting plate 307. When heat setting is required, the multiple heating cylinders 306 installed on one side of the shell 1 are started to work, so that the fiber can be heat-set. When it is necessary to adjust the position of the heating cylinder 306 according to different setting tension requirements, the two movable plates 1 302 are driven to move relative to each other by starting the dual-axis electric telescopic rod 301. The movement of the movable plate 1 302 drives the mounting plate 303 to move. The movement of the mounting plate 303 drives the movable plate 2 304 to slide on the guide rod 1 305, thereby increasing the stability of the mounting plate 303 when moving. The movement of the mounting plate 303 can drive the heating cylinder 306 relative to each other. When the cam 312 is in the closed position, the spring 313 is pulled out of the closed position, and the spring 313 is pulled out of the closed position, so that the cam 312 can be fixed to the workbench 306.

[0036] Example 2:

[0037] On the basis of the first embodiment, the collection mechanism 4 includes a collection box 401, a filter 402, a carrying plate 403, a guide rod 3 404, and a sliding plate 405. The top of the collection box 401 is connected to the bottom of the filter 402, one side of the collection box 401 is connected to one end of the carrying plate 403, one side of the carrying plate 403 is connected to one end of the guide rod 3 404, the outer wall of the guide rod 3 404 is slidably connected to the inner wall of the sliding plate 405, and a scraper 406 is fixedly mounted on one end of the sliding plate 405;

[0038] In this embodiment, there are two supporting plates 403, which are symmetrically distributed on one side of the collection box 401. The sliding plate 405 is L-shaped. A second spring is fixedly installed between one side of the sliding plate 405 and one side of the supporting plate 403, so that the dust cleaned by the cleaning brush 311 can be quickly and conveniently collected, thereby facilitating centralized processing by operators and better cleaning the filter 402.

[0039] Furthermore, the bottom of the shell 1 is connected to the top of the base 2, the inner wall of the shell 1 is connected to one side of the dual-axis electric telescopic rod 301, and the top of the base 2 is connected to the bottom of the collection box 401.

[0040] During use, when it is necessary to perform heat setting on the high-medium hollow ES fiber, the operator passes the fiber from left to right in sequence, through the feed trough installed on the left side and opened on one side of the connecting plate 307, and winds it on multiple heating cylinders 306 in sequence, and passes through the discharge trough installed on the right side and opened on one side of the connecting plate 307. When heat setting is required, the fiber can be heat-set by starting the setting mechanism 3, and the position of the heating cylinder 306 and the position of the cleaning brush 311 can be adjusted, so that the heat setting work can be better performed. When the dust on the fiber is cleaned by the cleaning brush 311, it can be collected through the collection box 401. , and the dust can enter the collection box 401 through the filter 402 installed on the top of the collection box 401 for collection. When the filter 402 is used for a long time, the sliding plate 405 is pulled to slide on the guide rod three 404 to drive the scraper 406 to move. The sliding of the sliding plate 405 can squeeze the spring two, and the movement of the scraper 406 can clean the dust on the surface of the filter 402. When the cleaning is completed, the scraper 406 can be quickly reset by the elastic force of the spring two, thereby effectively preventing the filter 402 from being blocked due to long-term use, making it more convenient for operators to use and enabling centralized dust processing.

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A heat setting device for producing high-medium hollow ES fibers, comprising a housing (1) and a base (2), characterized in that: A heat setting structure is provided on one side of the shell (1); The heat setting structure comprises a setting mechanism (3) and a collecting mechanism (4); The shaping mechanism (3) comprises a biaxial electric telescopic rod (301), a movable plate (302), a mounting plate (303), a movable plate (304), and a guide rod (305). One end of the biaxial electric telescopic rod (301) is connected to one side of the movable plate (302). One end of the movable plate (302) is connected to one side of the mounting plate (303). One side of the mounting plate (303) is connected to one end of the movable plate (304). The inner wall of the movable plate (304) is slidably connected to the outer wall of the guide rod (305). The guide rod (305) is connected to one side of the movable plate (304). A heating cylinder (306) is rotatably connected to one side, a connecting plate (307) is provided on the top of the base (2), a second guide rod (308) is fixedly installed on the inner wall of the connecting plate (307), a fixed plate (309) is slidably connected to the outer wall of the second guide rod (308), a connecting rod (310) is fixedly installed on the bottom of the fixing plate (309), a cleaning brush (311) is fixedly installed on the bottom of the connecting rod (310), a limiting plate (312) is fixedly installed on one side of the fixing plate (309), and the inner wall of the limiting plate (312) is slidably connected to the limiting rod (313).

2. A heat setting device for producing high and medium hollow ES fibers according to claim 1, characterized in that: The number of the movable plates (302) is two, and the movable plates (302) are symmetrically distributed at both ends of the double-axis electric telescopic rod (301). The number of the mounting plates (303) is two, and the mounting plates (303) are symmetrically distributed at one end of the two movable plates (302).

3. A heat setting device for producing high-medium hollow ES fibers according to claim 1, characterized in that: There are ten heating tubes (306), which are symmetrically distributed on one side of the two mounting plates (303). There are two connecting plates (307), one of which is fixedly mounted on the left top of the base (2) and has a feed trough, and the other is fixedly mounted on the right top of the base (2) and has a discharge trough.

4. A heat setting device for producing high-medium hollow ES fibers according to claim 1, characterized in that: There are two cleaning brushes (311), which are symmetrically distributed on one side of the two connecting plates (307). A limiting hole is provided on one side of the connecting plate (307), one end of the limiting rod (313) is plugged into the inner wall of the limiting hole, and a spring is fixedly installed between one side of the limiting rod (313) and one side of the limiting plate (312).

5. The heat setting device for producing high and medium hollow ES fibers according to claim 1, characterized in that: The collecting mechanism (4) comprises a collecting box (401), a filter screen (402), a carrying plate (403), a guide rod three (404), and a sliding plate (405); the top of the collecting box (401) is connected to the bottom of the filter screen (402); one side of the collecting box (401) is connected to one end of the carrying plate (403); one side of the carrying plate (403) is connected to one end of the guide rod three (404); the outer wall of the guide rod three (404) is slidably connected to the inner wall of the sliding plate (405); and a scraper (406) is fixedly mounted on one end of the sliding plate (405).

6. A heat setting device for producing high and medium hollow ES fibers according to claim 5, characterized in that: There are two supporting plates (403), which are symmetrically distributed on one side of the collection box (401). The sliding plate (405) is L-shaped, and a second spring is fixedly installed between one side of the sliding plate (405) and one side of the supporting plate (403).

7. The heat setting device for producing high-medium hollow ES fibers according to claim 1, characterized in that: The bottom of the shell (1) and the top of the base (2) are connected to each other, the inner wall of the shell (1) and one side of the dual-axis electric telescopic rod (301) are connected to each other, and the top of the base (2) and the bottom of the collection box (401) are connected to each other.