Bearing grease injection device applied to deep groove ball bearing
By designing a grease injection device suitable for deep groove ball bearings, the problems of inconvenience in the injection of grease bearings of different outer diameters and poor grease injection in cold seasons are solved, and the effect of automatic adjustment and uniform grease injection is achieved.
Patent Information
- Application Number
- CN202422735082.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing deep groove ball bearing grease injection device is not convenient for grease injection on bearings of different outer diameters, and it is easy to cause grease injection in cold seasons.
A bearing grease injection device including storage components, grease injection components, clamping components and driving components is designed. The bearings are fixed by clamping components, and the spacing between grease injection nozzles is adjusted by a dual-axis motor. Combined with a stirring motor to prevent grease from agglomerating, automatic grease injection of bearings of different outer diameters is achieved, and smooth grease injection in cold seasons.
Automatic adjustment of bearings with different outer diameters is achieved to ensure smooth grease injection process, especially in cold seasons to effectively prevent grease clogging and achieve uniform grease injection effect.
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Figure CN223228231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing grease injection devices, in particular to a bearing grease injection device used for deep groove ball bearings. Background Art
[0002] Deep groove ball bearings are suitable for high and even extremely high speed operation, are extremely durable, and require little maintenance. These bearings offer a low coefficient of friction, a high maximum speed, and come in a wide variety of sizes and styles. They are used in precision instruments, low-noise motors, automobiles, motorcycles, and general machinery, making them the most widely used type of bearing in the machinery industry.
[0003] After searching, the prior art (publication number: CN202121331210.0) records "a bearing grease injection device for deep groove ball bearings, comprising a frame, a material guide box, a discharge barrel, a guide rail, a bearing fixing fixture, and a material injection recovery device. The material guide box is located at the top of the frame, and the guide rail is installed between the frame and the displaceable discharge barrel. The bottom end of the material guide box is provided with a grease injection tray, and the bottom end of the grease injection tray is connected to a plurality of grease injection heads. The plurality of grease injection heads are arranged in a ring. The table of the frame is provided with a ring gear and a drive box fixedly connected to the table. When in use, the utility model injects grease into the interior of the bearing through the grease injection head. The bearing fixing fixture drives the bearing to rotate, causing the brush head to move on the surface of the roller. The rubber brush head causes the roller to rotate, evenly brushing the lubricating grease onto the roller surface, thereby achieving high grease injection efficiency and uniform grease distribution on the outer surface of the roller, and has certain practicality."
[0004] Although the bearing grease injection device used in the existing technology for deep groove ball bearings achieves a uniform grease injection effect, it still has some shortcomings: the existing deep groove ball bearing grease injection device is not convenient for greasing bearings with different outer diameters. Bearings with different outer diameters result in different grease injection positions, and it is more troublesome to manually adjust the grease injection position. Secondly, grease is prone to clump and harden in cold seasons, which makes the grease injection process prone to blockage. Utility Model Content
[0005] In order to overcome the defects of the existing technology, a bearing grease injection device for deep groove ball bearings is provided to solve the problem that the existing deep groove ball bearing grease injection device is not convenient for greasing deep groove bearings with different outer diameters and has poor grease injection in cold seasons.
[0006] To achieve the above-mentioned purpose, a bearing grease injection device for deep groove ball bearings is provided, including: a deep groove bearing grease injection device, the deep groove bearing grease injection device includes a storage component, and a grease injection component is provided on the lower side of the storage component, and a clamping component is provided on the lower side of the grease injection component, the storage component includes a grease box, and a stirring motor is provided inside the grease box, and a stirring paddle is connected to the lower side of the stirring motor, the grease injection component includes a grease injection plate, and the grease injection plate is connected to the grease box through a pipeline, and a dual-axis motor is installed on the front side of the grease injection plate, and a grease nozzle is connected to the lower end of the grease injection plate, a fixing frame is provided on the lower side of the clamping assembly, and a driving assembly is provided on the inside of the fixing frame.
[0007] Furthermore, the deep groove bearing grease injection device also includes a C-shaped device frame, and an electric control box is installed on the outside of the device frame, and a grease box is installed on the inside of the device frame.
[0008] Furthermore, a slidingly connected linkage plate and a piston plate are provided inside the grease box, and a hydraulic rod is connected to the upper side of the piston plate, and the hydraulic rod passes through the linkage plate and is fixedly connected thereto.
[0009] Furthermore, the stirring motor is fixed on the lower side of the linkage plate, and the output shaft of the stirring motor rotates through the piston plate to be connected to the stirring paddle.
[0010] Furthermore, a discharge pipe is provided at the bottom of the grease box, and the upper end of the grease filling tray is connected to an inlet pipe, and a first hose is connected between the discharge pipe and the inlet pipe, and the upper end of the grease filling tray is connected to an electric push rod.
[0011] Furthermore, a guide rod and a screw rod parallel to the guide rod are installed on the outer wall of the grease injection tray, and the screw rods are provided with two screw rods with different thread teeth, and the two screw rods are respectively installed at the output ends of the dual-axis motor.
[0012] Furthermore, the lower end of the grease injection tray is connected to the grease injection nozzle through a second hose, and the outer wall of the grease injection nozzle is connected to an L-shaped screw plate, and the screw plate is screwed to the screw rod, and the screw plate is slidably connected to the guide rod.
[0013] Furthermore, the clamping assembly includes a lifting plate, and a clamping cylinder is installed on the outside of the lifting plate, and a clamping block is connected to the inner end of the clamping cylinder. At the same time, the lifting plate slides vertically through the fixed frame, and a lifting cylinder is connected to the bottom of the lifting plate.
[0014] Furthermore, the driving assembly includes a conical structured sleeve shaft, and the lower end of the sleeve shaft is connected to a connecting column, and the lower end of the connecting column is connected to a rotating motor. At the same time, the connecting column slides through the fixed frame, and the connecting column is located between the two lifting plates.
[0015] The beneficial effects of the present invention are:
[0016] 1. When in use, first place the deep groove bearing horizontally on the sleeve shaft so that the inner ring of the bearing is stuck on the outer wall of the sleeve shaft. At this time, adjust the clamping assembly by controlling the lifting cylinder, and then clamp the outer ring of the bearing through the clamping assembly. Then start the electric push rod to drive the grease injection plate downward to approach the deep groove bearing, and then start the dual-axis motor to drive the screw to rotate, so that the distance between the two grease injection nozzles can be adjusted through the screw plate, so as to facilitate the application of deep groove bearings with different outer diameters. Place the grease injection nozzle on the upper side of the annular groove of the deep groove bearing, and then start the hydraulic rod to drive the piston plate to move downward to squeeze the internal lubricating grease, so that it is discharged from the grease injection nozzle through the discharge pipe, the first hose, the inlet pipe, the grease injection plate and the second hose, so that the grease enters the deep groove bearing and the grease injection process is completed;
[0017] 2. During the greasing process, the stirring motor is started to drive the stirring paddle to rotate, so that the grease on the lower side of the piston plate is stirred, thereby preventing the grease from being blocked in the cold season. At the same time, the rotating motor is started to drive the connecting column and the sleeve shaft to rotate, and then the friction between the sleeve shaft and the inner ring of the deep groove bearing drives the inner ring of the deep groove bearing to rotate, thereby achieving a uniform greasing effect during the greasing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model.
[0019] Figure 2 This is a schematic structural diagram of a grease injection assembly according to an embodiment of the present invention.
[0020] Figure 3 This is a schematic structural diagram of a clamping assembly according to an embodiment of the present utility model.
[0021] Figure 4 This is a schematic diagram of the drive assembly structure of an embodiment of the present utility model.
[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the grease box of the embodiment of the utility model
[0023] In the figure: 1. Deep groove bearing grease injection device; 2. Storage assembly; 21. Grease box; 22. Hydraulic rod; 23. Linkage plate; 24. Stirring motor; 25. Piston plate; 26. Stirring paddle; 27. Discharge pipe; 28. First hose; 3. Grease injection assembly; 31. Grease injection plate; 32. Inlet pipe; 33. Guide rod; 34. Screw plate; 35. Dual-axis motor; 36. Screw; 37. Second hose; 38. Grease injection nozzle; 39. Electric push rod; 4. Clamping assembly; 41. Lifting plate; 42. Clamping cylinder; 43. Clamping block; 5. Fixed frame; 6. Drive assembly; 61. Set shaft; 62. Connecting column; 63. Rotating motor. DETAILED DESCRIPTION
[0024] Reference Figures 1 to 5 As shown, the utility model provides a bearing grease injection device for deep groove ball bearings, including: a deep groove bearing grease injection device 1, the deep groove bearing grease injection device 1 includes a storage component 2, and a grease injection component 3 is provided on the lower side of the storage component 2, and a clamping component 4 is provided on the lower side of the grease injection component 3, the storage component 2 includes a grease box 21, and a stirring motor 24 is provided inside the grease box 21, and a stirring paddle 26 is connected to the lower side of the stirring motor 24, the grease injection component 3 includes a grease injection plate 31, and the grease injection plate 31 is connected to the grease box 21 through a pipeline, and a dual-axis motor 35 is installed on the front side of the grease injection plate 31, and a grease nozzle 38 is connected to the lower end of the grease injection plate 31, a fixing frame 5 is provided on the lower side of the clamping component 4, and a driving component 6 is provided on the inner side of the fixing frame 5.
[0025] In this embodiment, the storage component 2, the grease injection component 3, the clamping component 4, the fixing frame 5 and the driving component 6 constitute the main structure of the bearing grease injection device for deep groove ball bearings involved in this application.
[0026] like Figure 1 、 Figure 2 and Figure 5 In the embodiment, the deep groove bearing grease injection device 1 also includes a C-shaped device frame, and an electric control box is installed on the outside of the device frame, and a grease box 21 is installed on the inside of the device frame. A sliding linkage plate 23 and a piston plate 25 are provided inside the grease box 21, and a hydraulic rod 22 is connected to the upper side of the piston plate 25, and the hydraulic rod 22 passes through the linkage plate 23 and is fixedly connected to it. A stirring motor 24 is fixed on the lower side of the linkage plate 23, and the output shaft of the stirring motor 24 rotates through the piston plate 25 and is connected to the stirring paddle 26. A discharge pipe 27 is provided at the bottom of the grease box 21, and the upper end of the grease injection plate 31 is connected to an inlet. Inlet pipe 32, and a first hose 28 is connected between the outlet pipe 27 and the inlet pipe 32, and the upper end of the grease injection plate 31 is connected to an electric push rod 39, and the outer wall of the grease injection plate 31 is installed with a guide rod 33 and a screw rod 36 parallel to it, and the screw rod 36 is provided with two screw threads of different sizes, and the two screw rods 36 are respectively installed at the output ends of the dual-axis motor 35, and the lower end of the grease injection plate 31 is connected to the grease injection nozzle 38 through a second hose 37, and the outer wall of the grease injection nozzle 38 is connected with an L-shaped screw plate 34, and the screw plate 34 is screwed to the screw rod 36, and the screw plate 34 is slidably connected to the guide rod 33.
[0027] Specifically, the grease box 21 is provided with bearing-specific lubricating grease, and the grease is located on the lower side of the piston plate 25 , while the stirring paddle 26 is located on the lower side of the piston plate 26 .
[0028] Specifically, a pulley is installed on the output shaft of the stirring motor 24, and is connected to another set of stirring paddles 26 through a belt. The other set of stirring paddles 26 includes a shaft that rotates through the piston plate 25, and a pulley connected to the upper end of the shaft. At the same time, the belt moves outside the piston rod of the hydraulic rod 22.
[0029] Specifically, a limit block is provided on the inner wall of the grease box 21 near the bottom. When the piston plate 25 contacts the limit block, the stirring paddle 26 is still spaced apart from the bottom of the grease box 21 .
[0030] Specifically, a cavity is provided inside the grease injection tray 31 and is communicated with the grease injection nozzle 38 , and two grease injection nozzles 38 are symmetrically provided.
[0031] Specifically, the thread directions of the two screw rods 36 are different, that is, different from the threading direction of the screw plate 34. That is, when the screw rod 36 rotates, the two screw plates 34 move closer or farther away, thereby adapting to deep groove bearings with different outer diameters.
[0032] like Figure 3 and Figure 4 In the figure, the clamping assembly 4 includes a lifting plate 41, and a clamping cylinder 42 is installed on the outside of the lifting plate 41, and a clamping block 43 is connected to the inner end of the clamping cylinder 42. At the same time, the lifting plate 41 slides vertically through the fixed frame 5, and a lifting cylinder is connected to the bottom of the lifting plate 41. The driving assembly 6 includes a conical structured sleeve shaft 61, and the lower end of the sleeve shaft 61 is connected to a connecting column 62, and the lower end of the connecting column 62 is connected to a rotating motor 63. At the same time, the connecting column 62 slides through the fixed frame 5, and the connecting column 62 is located between the two lifting plates 41.
[0033] Specifically, the clamping assembly 4 is symmetrically provided with two groups, and the clamping block 43 is configured as an arc-shaped block structure so as to be clamped on the outer wall of the deep groove bearing.
[0034] As a preferred embodiment, by providing a lifting cylinder and a lifting plate 41 , after the deep groove bearing and the sleeve shaft 61 are installed, the height of the adjustment clamp 43 can be flush with the outer wall of the deep groove bearing.
[0035] Specifically, the sleeve shaft 61 is configured as a tapered structure, and an anti-slip sleeve is provided on the outer wall of the sleeve shaft 61 , so that the sleeve shaft 61 can be driven to rotate by static friction with the inner ring of the deep groove bearing.
[0036] When in use, first place the deep groove bearing horizontally on the sleeve shaft so that the inner ring of the bearing is stuck on the outer wall of the sleeve shaft. At this time, the clamping assembly is adjusted by controlling the lifting cylinder, and then the outer ring of the bearing is clamped by the clamping assembly. Then, the electric push rod is started to drive the grease injection plate downward to approach the deep groove bearing. Then, the dual-axis motor is started to drive the screw to rotate, so that the distance between the two grease injection nozzles can be adjusted through the screw plate, so as to facilitate the adaptation to deep groove bearings with different outer diameters. The grease injection nozzle is placed on the upper side of the annular groove of the deep groove bearing, and then the hydraulic rod is started to drive the piston plate to move downward to squeeze the internal lubricating grease, so that it is discharged from the grease injection nozzle through the discharge pipe, the first hose, the inlet pipe, the grease injection plate and the second hose, so that the grease enters the deep groove bearing and the grease injection process is completed.
[0037] The bearing grease injection device used for deep groove ball bearings of the utility model can effectively solve the problem that the existing deep groove ball bearing grease injection device is not convenient for greasing deep groove bearings with different outer diameters, and the grease injection is not smooth in cold seasons. It realizes the automatic adjustment grease injection of deep groove bearings with different outer diameters based on the existing bearing grease injection device technology used for deep groove ball bearings, and is convenient for maintaining smooth grease injection in cold seasons.
Claims
1. A bearing grease injection device for a deep groove ball bearing, comprising: A deep groove bearing grease injection device (1) is characterized in that: the deep groove bearing grease injection device (1) includes a storage component (2), and a grease injection component (3) is provided on the lower side of the storage component (2), and a clamping component (4) is provided on the lower side of the grease injection component (3), the storage component (2) includes a grease box (21), and a stirring motor (24) is provided inside the grease box (21), and a stirring paddle (26) is connected to the lower side of the stirring motor (24), the grease injection component (3) includes a grease injection plate (31), and the grease injection plate (31) is connected to the grease box (21) through a pipeline, and a dual-axis motor (35) is installed on the front side of the grease injection plate (31), and a grease injection nozzle (38) is connected to the lower end of the grease injection plate (31), and a fixing frame (5) is provided on the lower side of the clamping component (4), and a driving component (6) is provided on the inner side of the fixing frame (5).
2. A bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The deep groove bearing grease injection device (1) further comprises a device frame with a C-shaped structure, an electric control box is installed on the outside of the device frame, and a grease box (21) is installed on the inside of the device frame.
3. A bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: A linkage plate (23) and a piston plate (25) that are slidably connected are provided inside the grease box (21), and a hydraulic rod (22) is connected to the upper side of the piston plate (25). The hydraulic rod (22) passes through the linkage plate (23) and is fixedly connected to the linkage plate (23).
4. A bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The stirring motor (24) is fixed to the lower side of the linkage plate (23), and the output shaft of the stirring motor (24) rotates through the piston plate (25) and is connected to the stirring paddle (26).
5. The bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The bottom of the grease box (21) is provided with a discharge pipe (27), the upper end of the grease injection tray (31) is connected to an inlet pipe (32), and a first hose (28) is connected between the discharge pipe (27) and the inlet pipe (32), while the upper end of the grease injection tray (31) is connected to an electric push rod (39).
6. A bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The outer wall of the grease injection plate (31) is provided with a guide rod (33) and a screw rod (36) parallel thereto, and the screw rod (36) is provided with two screw rods with different screw threads, and the two screw rods (36) are respectively installed at the output ends of the dual-axis motor (35).
7. A bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The lower end of the grease injection tray (31) is connected to the grease injection nozzle (38) through a second hose (37), and the outer wall of the grease injection nozzle (38) is connected to an L-shaped screw plate (34), and the screw plate (34) is screwed to the screw rod (36), and the screw plate (34) is slidably connected to the guide rod (33).
8. The bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The clamping assembly (4) includes a lifting plate (41), and a clamping cylinder (42) is installed on the outside of the lifting plate (41), and a clamping block (43) is connected to the inner end of the clamping cylinder (42). At the same time, the lifting plate (41) slides vertically through the fixed frame (5), and a lifting cylinder is connected to the bottom of the lifting plate (41).
9. The bearing grease injection device for deep groove ball bearings according to claim 1, characterized in that: The driving assembly (6) includes a conical sleeve shaft (61), the lower end of the sleeve shaft (61) is connected to a connecting column (62), and the lower end of the connecting column (62) is connected to a rotating motor (63), and the connecting column (62) slides through the fixing frame (5), and the connecting column (62) is located between the two lifting plates (41).
Citation Information
Patent Citations
A grease injection device for deep groove ball bearings
CN215215695U