Pollution discharge soft water tank for steam boiler

By setting up a heat exchange pipe and a driving mechanism in the steam boiler sewage soft water discharge tank, the heat exchange between high-temperature sewage discharge and soft water is achieved, and the problems of heat energy waste and environmental thermal pollution of the steam boiler sewage discharge is solved, and the thermal energy utilization rate is improved.

CN223228394UActive Publication Date: 2025-08-15JIEQI MARK ENERGY TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422352673.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Direct discharge of sewage discharged from steam boilers at high temperature and high pressure leads to waste of heat energy and environmental thermal pollution, and the existing technology fails to effectively utilize heat energy.

Method used

A sewage discharge soft water tank for steam boilers is designed, with a built-in heat exchange pipe and driving mechanism to allow high-temperature sewage discharge water to exchange heat with soft water. By rotating the heat exchange pipe, it can enhance the turbulence effect and improve heat exchange efficiency.

Benefits of technology

It reduces thermal pollution, improves thermal energy utilization, reduces additional heating energy consumption, and achieves efficient thermal energy utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of boiler equipment, and discloses a pollution discharge soft water tank for a steam boiler, which comprises a tank body, a water inlet pipe communicated with the tank body is arranged above the outer side of the tank body, a water outlet pipe communicated with the tank body is arranged below the outer side of the tank body, and a drain valve is arranged on the water outlet pipe; connecting pipes are arranged at the top and the bottom of the box body in a penetrating mode, the two connecting pipes are rotationally connected with the box body, rotating joints are connected to the positions, located on the outer side of the box body, of the two connecting pipes, and the two rotating joints are connected with a first sewage discharging pipe and a second sewage discharging pipe correspondingly; the first blowdown pipe is connected with the steam boiler, and the second blowdown pipe is connected with the collecting device. According to the scheme, the heat exchange pipe is arranged in the box body, so that high-temperature sewage and soft water are directly subjected to heat exchange, the sewage is discharged after the temperature of the sewage is reduced, heat pollution is reduced, meanwhile, the soft water is heated, extra heating energy consumption is reduced, and the utilization rate of heat energy is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler equipment, in particular to a sewage soft water tank for a steam boiler. Background Art

[0002] During the use of steam boilers, due to long-term use, the hot water used in the steam boiler has a high impurity content. It is necessary to discharge the high-temperature wastewater with high impurity content and replace it with new water for continued use. Therefore, the treatment of wastewater is usually an important step.

[0003] However, due to the high temperature and high pressure characteristics of sewage, direct discharge not only wastes a lot of heat energy, but also may cause thermal pollution to the environment. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings in the prior art and to propose a sewage soft water tank for a steam boiler.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions:

[0006] A sewage soft water tank for a steam boiler comprises a tank body, a water inlet pipe connected to the upper side of the tank body is provided, a water outlet pipe connected to the lower side of the tank body is provided, and a drain valve is provided on the water outlet pipe;

[0007] The top and bottom of the box are both interspersed with connecting pipes, and the two connecting pipes are connected to the box by rotation. The two connecting pipes are connected to the outside of the box with rotary joints, and the two rotary joints are respectively connected to a first sewage pipe and a second sewage pipe. The first sewage pipe is connected to the steam boiler, and the second sewage pipe is connected to the collection equipment.

[0008] A heat exchange tube is provided in the box body. The top and bottom of the heat exchange tube are respectively connected to two connecting tubes. A driving mechanism for driving the connecting tube to rotate is provided on the top of the box body.

[0009] As a further description of the above technical solution: the heat exchange tube is a serpentine tube that is continuously bent from bottom to top.

[0010] As a further description of the above technical solution: the driving mechanism includes a support plate fixedly installed on the top of the box body, a driving motor is fixedly installed on the support plate, the output shaft of the driving motor is fixedly connected to the driving gear, the connecting pipe is sleeved with a follower gear fixedly connected to it, and the driving gear is meshed with the follower gear.

[0011] As a further description of the above technical solution: an annular block is fixedly connected to the box body, a sliding groove is opened on the inner side of the annular block, a sliding ball is slidably connected in the sliding groove, a connecting rod is fixedly connected to the sliding ball, and the connecting rod is fixedly connected to the heat exchange tube.

[0012] As a further description of the above technical solution: support legs are provided at the bottom of the box, and anti-slip pads are provided at the bottom of the support legs.

[0013] As a further description of the above technical solution: the first sewage discharge pipe is located below the box body, and the second sewage discharge pipe is located above the box body.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] 1. This solution sets heat exchange tubes in the box, so that the high-temperature sewage and soft water can directly exchange heat. The sewage temperature is reduced before discharge, which reduces thermal pollution. At the same time, the soft water is heated, which reduces additional heating energy consumption and improves the utilization rate of thermal energy.

[0016] 2. This solution adds a driving mechanism to enable the connecting pipe and the heat exchange tube to rotate, thereby continuously changing the angle and position of contact with soft water, making the heat exchange more uniform and efficient. The rotating heat exchange tube can also enhance the turbulent effect of the fluid at the bottom of the pipe, further destroy the thermal boundary layer, and improve the heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the box of the utility model;

[0019] Figure 3 It is a structural diagram of the driving mechanism of the utility model.

[0020] Description of the numbers in the figure:

[0021] 1. Box body; 2. Water inlet pipe; 3. Connecting pipe; 4. Rotary joint; 5. Sewage pipe 1; 6. Sewage pipe 2; 7. Heat exchange tube; 8. Driving mechanism; 81. Support plate; 82. Driving motor; 83. Driving gear; 84. Follower gear; 9. Ring block; 10. Slide groove; 11. Sliding ball; 12. Connecting rod; 13. Support leg; 14. Water outlet pipe. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Example 1

[0024] See also Figure 1-3 , a sewage soft water tank for a steam boiler, comprising a box body 1, a water inlet pipe 2 connected to the outer side of the box body 1 is provided on the upper side, a water outlet pipe 14 connected to the outer side of the box body 1 is provided on the lower side, and a drain valve is provided on the outlet pipe 14; connecting pipes 3 are inserted through the top and bottom of the box body 1, and the two connecting pipes 3 are connected to the box body 1 by rotation, and rotary joints 4 are connected to the two connecting pipes 3 and located on the outer side of the box body 1, and the two rotary joints 4 are respectively connected to a sewage pipe 5 and a sewage pipe 6, the sewage pipe 5 is connected to the steam boiler, and the sewage pipe 6 is connected to the collection equipment; a heat exchange tube 7 is provided in the box body 1, and the top and bottom of the heat exchange tube 7 are respectively connected to the two connecting pipes 3, and a support leg 13 is provided at the bottom of the box body 1, and an anti-slip pad is provided at the bottom of the support leg 13.

[0025] The above structure: When in use, the sewage pipe 5 is connected to the steam boiler, and the high-calorie sewage enters the heat exchange tube 7 in the box body 1 through the sewage pipe 5 and the connecting pipe 3. At the same time, soft water is introduced into the box body 1 through the water inlet pipe 2, so that the high-temperature sewage in the heat exchange tube 7 exchanges heat with the soft water. The sewage temperature is reduced and then discharged, which reduces thermal pollution. At the same time, the soft water is heated, reducing additional heating energy consumption.

[0026] Example 2

[0027] Based on the above embodiment, the heat exchange tube 7 is a continuously curved, upward-curving serpentine tube, increasing the heat exchange area. A drive mechanism 8 is provided at the top of the housing 1 to rotate the connecting tube 3 and the heat exchange tube 7. This drive mechanism 8 rotates the connecting tube 3 and the heat exchange tube 7, enabling a dynamic heat exchange process. The rotating heat exchange tube 7 continuously changes the angle and position of contact with the soft water, making the heat exchange more uniform and efficient. Furthermore, the rotating heat exchange tube 7 enhances the turbulent flow of the fluid at the bottom of the tube, further disrupting the thermal boundary layer and improving heat exchange efficiency.

[0028] Specifically, the drive mechanism 8 includes a support plate 81 fixedly mounted on the top of the housing 1. A drive motor 82 is fixedly mounted on the support plate 81. The output shaft of the drive motor 82 is fixedly connected to a driving gear 83. A follower gear 84 is sleeved on the connecting pipe 3 and fixedly connected to the driving gear 83. The driving gear 83 meshes with the follower gear 84. The drive mechanism 8 rotates the driving gear 83 through the drive motor 82. The meshing transmission of the follower gear 84 causes the connecting pipe 3 to rotate, which in turn drives the heat exchange tube 7 to rotate, thereby improving heat exchange efficiency.

[0029] In addition, in order to increase the stability of the heat exchange tube 7, an annular block 9 is fixedly connected to the box body 1, and a slide groove 10 is opened on the inner side of the annular block 9. A sliding ball 11 is slidably connected in the slide groove 10, and a connecting rod 12 is fixedly connected to the sliding ball 11. The connecting rod 12 is fixedly connected to the heat exchange tube 7.

[0030] Furthermore, the first sewage pipe 5 is located below the housing 1, while the second sewage pipe 6 is located above it. This design allows the hot sewage to enter from the bottom and gradually flow upward, creating a temperature gradient. This temperature gradient causes the sewage to gradually cool as it flows, exchanging heat with the soft water flowing from top to bottom. The existence of the temperature gradient makes the heat exchange process more efficient because the hot sewage first comes into contact with the cooler soft water, which transfers heat more quickly.

[0031] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A sewage soft water tank for a steam boiler, comprising a tank body (1), characterized in that: A water inlet pipe (2) communicating with the box body (1) is provided above the outer side of the box body (1), and a water outlet pipe (14) communicating with the box body (1) is provided below the outer side of the box body (1), and a drain valve is provided on the water outlet pipe (14); The top and bottom of the box body (1) are both provided with connecting pipes (3), and the two connecting pipes (3) are both connected to the box body (1) by rotation. The two connecting pipes (3) are both connected to the outer side of the box body (1) with rotary joints (4), and the two rotary joints (4) are respectively connected to a sewage discharge pipe (5) and a sewage discharge pipe (6). The sewage discharge pipe (5) is connected to the steam boiler, and the sewage discharge pipe (6) is connected to the collection equipment. A heat exchange tube (7) is provided in the box body (1), and the top and bottom of the heat exchange tube (7) are respectively connected to two connecting tubes (3). A driving mechanism (8) for driving the connecting tubes (3) to rotate is provided on the top of the box body (1).

2. A blowdown soft water tank for a steam boiler according to claim 1, characterized in that: The heat exchange tube (7) is a serpentine tube that is continuously bent from bottom to top.

3. The blowdown soft water tank for a steam boiler according to claim 1, characterized in that: The driving mechanism (8) comprises a support plate (81) fixedly mounted on the top of the box body (1); a driving motor (82) is fixedly mounted on the support plate (81); an output shaft of the driving motor (82) is fixedly connected to a driving gear (83); a follower gear (84) fixedly connected to the connecting pipe (3) is sleeved on the connecting pipe (3); the driving gear (83) meshes with the follower gear (84).

4. The blowdown soft water tank for a steam boiler according to claim 1, characterized in that: An annular block (9) is fixedly connected inside the box body (1), a slide groove (10) is provided on the inner side of the annular block (9), a sliding ball (11) is slidably connected inside the slide groove (10), a connecting rod (12) is fixedly connected to the sliding ball (11), and the connecting rod (12) is fixedly connected to the heat exchange tube (7).

5. The blowdown soft water tank for a steam boiler according to claim 1, characterized in that: The bottom of the box body (1) is provided with a supporting leg (13), and the bottom of the supporting leg (13) is provided with an anti-slip pad.

6. The blowdown soft water tank for a steam boiler according to claim 1, characterized in that: The first sewage discharge pipe (5) is located below the box body (1), and the second sewage discharge pipe (6) is located above the box body (1).