Combination, separation and dual-restoration device for photovoltaic module and frame
By designing automated photovoltaic modules and frame combination, separation and correction devices, and using motor drive and cylinder lifting, the time-consuming and labor-intensive problem of manual operation is solved, and efficient combination, separation and correction operations are achieved.
Patent Information
- Application Number
- CN202422411833.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the combination, separation and remediation of photovoltaic modules and frames mainly rely on manual manual, resulting in large workload and time-consuming and labor-intensive.
A device including a frame, a frame conveying mechanism, a component conveying mechanism, a hoisting component and a double-reversing mechanism is designed to combine, separate and correct the photovoltaic module and the frame through mechanized means, and automated operations are achieved using motor drive and cylinder lifting.
The automatic combination, separation and correction of photovoltaic modules and frames is realized, reducing the time and labor intensity of manual operation and improving work efficiency.
Smart Images
Figure CN223230325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic component processing equipment technology, in particular to a device for combining, separating and double-correcting photovoltaic components and frames. Background Art
[0002] Currently, in the photovoltaic industry, double-glass modules require an external frame when they are laminated. Traditional laminators require manual operation to combine, separate, and return double-glass modules to the frame, which is labor-intensive, time-consuming, and labor-intensive. Utility Model Content
[0003] In order to improve the problem of time-consuming and labor-intensive manual operation of combining, separating and correcting double-glass modules and frames, the present application provides a device for combining, separating and correcting photovoltaic modules and frames.
[0004] The present application provides a device for combining, separating, and double-correcting photovoltaic modules and frames, which adopts the following technical solutions:
[0005] A device for combining, separating and double-correcting photovoltaic modules and frames, comprising a frame, the frame being provided with a frame conveying mechanism for conveying frames, the frame being provided with a component conveying mechanism for conveying double-glass modules, the component conveying mechanism being initially located at a lower height than the frame conveying mechanism, the frame being provided with a lifting component for lifting the component conveying mechanism, and the frame being further provided with a double-correcting mechanism for correcting frames and modules.
[0006] The transmission mechanism is a pair of rotating shafts, each of which is connected to a rotating shaft by a pair of rotating shafts, and the rotating shafts are connected to the first and second rotating shafts by a coupling.
[0007] Preferably, the component conveying mechanism includes a mounting frame, a rotating rod, a conveying wheel, a fixed bearing, a driving sprocket, a driven sprocket, a chain, a second reducer and a second driving motor, the mounting frame is arranged on the frame, the mounting frame is located below the fixed plate, the rotating rod is arranged on the mounting frame, the fixed plate is provided with a through slot for the rotating rod to pass through and move up and down, the fixed bearing is embedded in the mounting frame, the rotating rod is connected between the fixed bearings, the rotating rod is arranged along the length direction of the mounting frame, the rotating rod is evenly arranged along the width direction of the mounting frame, the conveying wheel is connected to the rotating rod, and the conveying wheel is arranged along the length direction of the rotating rod, the conveying wheel is located between two adjacent conveyor belts, the driven sprocket is connected to one end of the rotating rod, the chain is tensioned and wound between two adjacent driven sprockets, the second reducer and the second driving motor are both connected to the mounting frame, the second driving motor and the second reducer are connected to each other, the driving sprocket is connected to the output shaft of the second reducer, and the chain is wound between the driving sprocket and the adjacent driven sprocket.
[0008] Preferably, the chain between the driving sprocket and the driven sprocket can automatically adjust the tightness according to the height of the component conveying mechanism.
[0009] Preferably, the jacking assembly includes a jacking cylinder and a connecting frame, the jacking cylinder is connected to the frame, four jacking cylinders are provided corresponding to the four corners of the mounting frame, the connecting frame is connected to the frame, the connecting frame and the jacking cylinder are arranged in a one-to-one correspondence, and the piston rod of the jacking cylinder is connected to the connecting frame.
[0010] The two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the two wheels are connected to each other, and the
[0011] In summary, this application has the following beneficial technical effects:
[0012] The utility model provides a device for combining, separating and double-correcting photovoltaic modules and frames, comprising a frame, a frame conveying mechanism, a module conveying mechanism, a lifting assembly and a double-correcting mechanism. In the initial state, the module conveying mechanism is lower than the frame conveying mechanism. The frame is placed on the frame conveying mechanism and the frame conveying mechanism is used to convey the frame to the top of the frame. Then, the lifting assembly is used to lift the module conveying mechanism. Then, the module is placed on the module conveying mechanism and the module conveying mechanism is used to convey the module to the top of the frame. After that, the double-correcting mechanism is used to correct the frame and the module. Then, the lifting assembly is used to drop the module. Make the components fall into the frame, and finally use the frame conveying mechanism to output the frame and components. When separating the components and the frame, the combined components and frames are input to the top of the rack using the frame conveying mechanism, and then corrected using the double-correction mechanism. After that, the jacking component is used to jack up the components on the component conveying mechanism, and the component conveying mechanism is used to output the components. Finally, the component conveying mechanism is lowered and the frame is output using the frame conveying mechanism. The device can combine, separate, and double-correct photovoltaic components and frames, thereby achieving the effect of improving the time-consuming and labor-intensive problem of manual operation of combining, separating and correcting double-glass components and frames. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural diagram of a device for combining, separating, and double-aligning a photovoltaic module and a frame in an embodiment of the present application;
[0014] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0015] Figure 3 yes Figure 1 Enlarged view of point B in the middle;
[0016] Figure 4 yes Figure 1 Enlarged view of point C in the middle;
[0017] Figure 5 yes Figure 1 Enlarged view of point D in the middle.
[0018] Explanation of the accompanying drawings: 1. Frame; 11. Support plate; 12. Mounting plate; 13. First connecting plate; 14. Second connecting plate; 2. Frame conveying mechanism; 21. Fixed plate; 22. Fixed seat; 23. First roller; 24. Second roller; 25. Conveyor belt; 26. Bearing seat; 27. Transmission shaft; 28. First reducer; 29. First drive motor; 3. Component conveying mechanism; 31. Mounting frame; 32. Rotating rod; 33. Conveying wheel; 34. Fixed bearing; 35. Driving sprocket; 36. Driven sprocket; 37. Chain; 38. Second reducer; 39. Second drive motor; 4. Lifting assembly; 41. Lifting cylinder; 42. Connecting frame; 5. Double alignment mechanism; 51. Pushing cylinder; 52. Pushing plate; 53. First push block; 54. Rotating downward pressure cylinder; 55. Second push block. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the solutions of the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, for example, to mean a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection, an indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.
[0021] The embodiment of the present application discloses a device for combining, separating and double-correcting a photovoltaic module and a frame. Figure 1-Figure 5The device for combining, separating and double-correcting photovoltaic modules and frames includes a frame 1, a frame conveying mechanism 2 for conveying frames is provided on the frame 1, a component conveying mechanism 3 for conveying double-glass modules is provided on the frame 1, and the height of the component conveying mechanism 3 in the initial state is lower than the height of the frame conveying mechanism 2. A lifting component 4 for lifting the component conveying mechanism 3 is provided on the frame 1, and a double-correcting mechanism 5 for correcting the frames and modules is also provided on the frame 1.
[0022] The frame conveying mechanism 2 includes a fixed plate 21, a fixed seat 22, a first roller 23, a second roller 24, a conveyor belt 25, a bearing seat 26, a transmission shaft 27, a first reducer 28 and a first drive motor 29. The frame 1 is connected to the support plate 11, the fixed plate 21 is connected to the support plate 11, the fixed plate 21 is arranged along the width direction of the frame 1, and the fixed plate 21 is evenly arranged along the length direction of the frame 1. The fixed seat 22 is connected to the fixed plate 21, and the fixed seat 22 is respectively provided at both ends of the fixed plate 21. The first roller 23 is connected through a roller shaft On the fixed seat 22 on one side of the fixed plate 21, the bearing seat 26 is connected to the fixed seat 22 on the other side of the fixed plate 21, the transmission shaft 27 is passed through the bearing seat 26, the second roller 24 is connected to the transmission shaft 27, and the conveyor belt 25 is tensioned and wound between the first roller 23 and the second roller 24. The frame 1 is connected to the mounting plate 12, the first reducer 28 and the first drive motor 29 are both connected to the mounting plate 12, the first drive motor 29 and the first reducer 28 are connected to each other, and the output shaft of the first reducer 28 is coaxially connected to the transmission shaft 27 through a coupling.
[0023] When conveying the frame, the first drive motor 29 cooperates with the first reducer 28 to drive the transmission shaft 27 to rotate, and the transmission shaft 27 drives the first roller 23 to rotate, and the frame on the conveyor belt 25 is driven to move under the cooperation of the first roller 23, the second roller 24 and the conveyor belt 25.
[0024] The component conveying mechanism 3 includes a mounting frame 31, a rotating rod 32, a conveying wheel 33, a fixed bearing 34, a driving sprocket 35, a driven sprocket 36, a chain 37, a second reducer 38 and a second drive motor 39. The mounting frame 31 is arranged on the frame 1, and the mounting frame 31 is located below the fixed plate 21. The rotating rod 32 is arranged on the mounting frame 31. The fixed plate 21 is provided with a through groove for the rotating rod 32 to pass through and move up and down. The fixed bearing 34 is embedded in the mounting frame 31. The rotating rod 32 is connected between the fixed bearings 34. The rotating rod 32 is arranged along the length direction of the mounting frame 31. The rotating rod 32 is arranged along the length direction of the mounting frame 31. There are several conveying wheels 33 evenly arranged in the width direction, connected to the rotating rod 32, and several conveying wheels 33 are arranged along the length direction of the rotating rod 32. The conveying wheels 33 are located between two adjacent conveyor belts 25, and the driven sprocket 36 is connected to one end of the rotating rod 32. The chain 37 is tensioned and wound between the two adjacent driven sprockets 36. The second reducer 38 and the second drive motor 39 are both connected to the mounting frame 31. The second drive motor 39 and the second reducer 38 are connected to each other. The driving sprocket 35 is connected to the output shaft of the second reducer 38, and the chain 37 is wound between the driving sprocket 35 and the adjacent driven sprocket 36.
[0025] The chain 37 between the driving sprocket 35 and the driven sprocket 36 can automatically adjust its tightness according to the height of the component conveying mechanism 3 .
[0026] When conveying components, the second drive motor 39 cooperates with the second reducer 38 to drive the driving sprocket 35 to rotate, and the driving sprocket 35 drives the adjacent driven sprocket 36 to rotate through the chain 37. The driven sprocket 36 drives the subsequent driven sprocket 36 to rotate together through the chain 37. The driven sprocket 36 drives the rotating rod 32 and the conveying wheel 33 to rotate, thereby driving the components on the conveying wheel 33 to move.
[0027] The jacking assembly 4 includes a jacking cylinder 41 and a connecting frame 42. The jacking cylinder 41 is connected to the frame 1. Four jacking cylinders 41 are provided corresponding to the four corners of the mounting frame 31. The connecting frame 42 is connected to the frame 1. The connecting frame 42 and the jacking cylinder 41 are arranged in a one-to-one correspondence. The piston rod of the jacking cylinder 41 is connected to the connecting frame 42. During the lifting operation, the jacking cylinder 41 pushes the connecting frame 42 to drive the mounting frame 31 to move up and down.
[0028] The double-correction mechanism 5 includes a pushing cylinder 51, a pushing plate 52, a first pushing block 53, a rotating downward pressing cylinder 54 and a second pushing block 55. The frame 1 is connected to a first connecting plate 13. The first connecting plate 13 is provided at both ends of the length direction of the frame 1. The pushing cylinder 51 is connected to the first connecting plate 13. The two pushing cylinders 51 are arranged opposite to each other. The pushing plate 52 is connected to the piston rod of the pushing cylinder 51. The first pushing block 53 is connected to the pushing plate 52. The first pushing block 53 is provided at both ends of the pushing plate 52. There is one, the first push block 53 is provided with a first recess for resisting the frame and a first convex portion for resisting the assembly, the frame is connected to the second connecting plate 14, and the second connecting plate 14 is provided with two at both ends of the width direction of the frame 1, the rotary downward pressing cylinder 54 is connected to the second connecting plate 14, and the rotary downward pressing cylinders 54 are arranged opposite to each other in pairs, and the second push block 55 is connected to the piston rod of the rotary downward pressing cylinder 54, and the second push block 55 is provided with a second recess for resisting the frame and a second convex portion for resisting the assembly.
[0029] During the double correction operation, the pushing cylinder 51 pushes the two push plates 52 together, so that the first concave portion on the first push block 53 abuts against the frame, and the first convex portion abuts against the component, correcting the left and right sides of the frame and the component, and the rotating downward pressure cylinder 54 first rotates the second push block 55 downward, and then contracts the second push block 55, so that the second concave portion on the second push block 55 abuts against the frame, and the second convex portion abuts against the component, correcting the front and back sides of the frame and the component, so that the frame and the component can be corrected at the same time.
[0030] The implementation principle of the device for combining, separating and double-correcting photovoltaic components and frames in the embodiment of the present application is as follows: in the initial state, the component conveying mechanism 3 is lower than the frame conveying mechanism 2, and the second push block 55 rotates upward to avoid affecting the input component. When combining the frame and the component, the frame is first placed on the conveyor belt 25, and the conveyor belt 25 is used to convey the frame to the top of the rack 1, and then the jacking cylinder 41 is used to lift the mounting frame 31 and the parts on the mounting frame 31 so that the conveying wheel 33 is higher than the frame, and then the component is placed on the conveying wheel 33, and the component is conveyed to the top of the frame by the conveying wheel 33, and then the frame and the component are double-corrected by the cooperation of the pushing cylinder 51, the first push block 53, the rotating downward pressure cylinder 54 and the second push block 55. After the correction is completed, the component is lowered by the jacking cylinder 41 so that the component falls into the frame, and finally the combined frame and component are output through the conveyor belt 25.
[0031] When separating the components and the frame, the combined components and the frame are input to the top of the frame through the conveyor belt 25, and then the double straightening mechanism 5 is used to straighten the frame. After that, the jacking cylinder 41 is used to lift the conveying wheel 33 to lift the component, and the component is output through the conveying wheel 33. Finally, the component conveying mechanism 3 is lowered and the frame is output through the conveyor belt 25.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention, and the scope of protection of the present invention is not limited to the above-described embodiments. All technical solutions based on the principles of the present invention are within the scope of protection of the present invention. It should be noted that improvements and modifications that do not depart from the principles of the present invention, as known to those skilled in the art, should also be considered within the scope of protection of the present invention.
Claims
1. A device for combining, separating and double-aligning a photovoltaic module and a frame, characterized by: The invention comprises a frame (1), wherein the frame (1) is provided with a frame conveying mechanism (2) for conveying a frame, and the frame (1) is provided with a component conveying mechanism (3) for conveying a double-glass component. The height of the component conveying mechanism (3) in an initial state is lower than the height of the frame conveying mechanism (2). The frame (1) is provided with a lifting component (4) for lifting the component conveying mechanism (3). The frame (1) is also provided with a double correcting mechanism (5) for correcting the frame and the component.
2. The device for combining, separating and double-aligning a photovoltaic module and a frame according to claim 1, characterized in that: The frame conveying mechanism (2) comprises a fixed plate (21), a fixed seat (22), a first roller (23), a second roller (24), a conveyor belt (25), a bearing seat (26), a transmission shaft (27), a first reducer (28) and a first driving motor (29); the frame (1) is connected to a support plate (11); the fixed plate (21) is connected to the support plate (11); the fixed plate (21) is arranged along the width direction of the frame (1); a plurality of fixed plates (21) are evenly arranged along the length direction of the frame (1); the fixed seat (22) is connected to the fixed plate (21); the fixed seat (22) is provided at each end of the fixed plate (21); the first roller (23) is connected to the fixed plate (21) by a roller shaft The invention relates to a conveyor belt (25) comprising a first roller (23) and a second roller (24). The conveyor belt (25) is connected to a fixing seat (22) on one side of a fixing plate (21), the bearing seat (26) is connected to a fixing seat (22) on the other side of the fixing plate (21), the transmission shaft (27) is passed through the bearing seat (26), the second roller (24) is connected to the transmission shaft (27), the conveyor belt (25) is tensioned and wound between the first roller (23) and the second roller (24), the frame (1) is connected to a mounting plate (12), the first reducer (28) and the first drive motor (29) are both connected to the mounting plate (12), the first drive motor (29) and the first reducer (28) are connected to each other, and the output shaft of the first reducer (28) is coaxially connected to the transmission shaft (27) through a coupling.
3. The device for combining, separating and double-aligning a photovoltaic module and a frame according to claim 1, characterized in that: The component conveying mechanism (3) comprises a mounting frame (31), a rotating rod (32), a conveying wheel (33), a fixed bearing (34), a driving sprocket (35), a driven sprocket (36), a chain (37), a second reducer (38) and a second driving motor (39), wherein the mounting frame (31) is arranged on the frame (1), the mounting frame (31) is located below the fixed plate (21), the rotating rod (32) is arranged on the mounting frame (31), the fixed plate (21) is provided with a through slot for the rotating rod (32) to pass through and move up and down, the fixed bearing (34) is embedded in the mounting frame (31), the rotating rod (32) is connected between the fixed bearings (34), the rotating rod (32) is arranged along the length direction of the mounting frame (31), and the rotating rod (32) is arranged along the length direction of the mounting frame (31). The mounting frame (31) is evenly arranged with a plurality of conveying wheels (33) in the width direction, the conveying wheels (33) are connected to the rotating rod (32), and the conveying wheels (33) are arranged in a plurality of length directions of the rotating rod (32). The conveying wheels (33) are located between two adjacent conveyor belts (25), the driven sprocket (36) is connected to one end of the rotating rod (32), the chain (37) is tensioned and wound between two adjacent driven sprockets (36), the second reducer (38) and the second drive motor (39) are both connected to the mounting frame (31), the second drive motor (39) and the second reducer (38) are connected to each other, the driving sprocket (35) is connected to the output shaft of the second reducer (38), and the chain (37) is wound between the driving sprocket (35) and the adjacent driven sprocket (36).
4. The device for combining, separating and double-aligning a photovoltaic module and a frame according to claim 3, characterized in that: The chain (37) between the driving sprocket (35) and the driven sprocket (36) can automatically adjust the tightness according to the height of the component conveying mechanism (3).
5. The device for combining, separating and double-aligning a photovoltaic module and a frame according to claim 1, characterized in that: The jacking assembly (4) includes a jacking cylinder (41) and a connecting frame (42). The jacking cylinder (41) is connected to the frame (1). Four jacking cylinders (41) are provided corresponding to the four corners of the mounting frame (31). The connecting frame (42) is connected to the frame (1). The connecting frame (42) and the jacking cylinder (41) are provided in a one-to-one correspondence. The piston rod of the jacking cylinder (41) and the connecting frame (42) are connected to each other.
6. The device for combining, separating and double-aligning a photovoltaic module and a frame according to claim 1, characterized in that: The double-correction mechanism (5) includes a pushing cylinder (51), a pushing plate (52), a first pushing block (53), a rotating downward pressing cylinder (54) and a second pushing block (55); the frame (1) is connected to a first connecting plate (13); the first connecting plate (13) is provided at both ends of the frame (1) in the longitudinal direction; the pushing cylinder (51) is connected to the first connecting plate (13); the two pushing cylinders (51) are arranged opposite to each other; the pushing plate (52) is connected to the piston rod of the pushing cylinder (51); the first pushing block (53) is connected to the pushing plate (52); the first pushing block (53) is on the pushing plate ( The first push block (53) is provided with a first concave portion for contacting the frame and a first convex portion for contacting the assembly, the frame (1) is connected to a second connecting plate (14), and two second connecting plates (14) are provided at both ends of the frame (1) in a width direction, the rotating downward-pressing cylinder (54) is connected to the second connecting plate (14), and the rotating downward-pressing cylinders (54) are arranged opposite to each other in pairs, the second push block (55) is connected to the piston rod of the rotating downward-pressing cylinder (54), and the second push block (55) is provided with a second concave portion for contacting the frame and a second convex portion for contacting the assembly.