Device for flue-cured tobaccos to get on and off kang
By designing a semi-automated device including a chassis, a rotating base, a main rod, an electric hoist, a sleeve rod and a tobacco bracket, the safety hazards and mechanical damage problems during the process of tobacco leaves being put on and off the kang are solved, and safe and efficient tobacco leaves handling and protection are achieved.
Patent Information
- Application Number
- CN202422262772.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-14
AI Technical Summary
There are safety hazards and mechanical damage during the process of going up and down the kang, especially high-altitude operations increase the probability of accidents and affect the quality of tobacco leaves.
A semi-automated device including a chassis, rotating base, main rod, electric hoist, sleeve rod and tobacco bracket is adopted. The tobacco leaves are lifted through the electric hoist, and the universal wheel and rotating base are combined to achieve flexible movement and positioning to meet the needs of different occasions.
It improves the safety and efficiency of the tobacco leaf baking process, protects the tobacco leaf from damage, reduces personal safety risks and improves the quality of tobacco leaf.
Smart Images

Figure CN223232090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco production tools, in particular to a device for flue-curing tobacco on and off a heatable bed. Background Art
[0002] During tobacco cultivation and processing, curing is a critical step in ensuring tobacco leaf quality. During the curing season, tobacco leaves are loaded into the curing barn for drying and unloaded after drying. This process is often referred to as "going up and down the kang." While seemingly simple, it actually presents numerous challenges.
[0003] First, tobacco farmers typically have to manually move the leaves up and down the kang, especially when placing them on the second floor of the flue-curing barn or above. This requires them to climb to a higher level to handle the work. This method not only increases the risk but also places high demands on the workers' physical strength. This is especially true for older farmers, who face greater risks and a higher probability of accidents during the process. Second, the traditional method of moving the leaves up and down the kang lacks effective auxiliary tools, making them susceptible to mechanical damage during handling. This damage can reduce the quality of the leaves, thereby affecting the value of the final product and resulting in additional economic losses for the farmers. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a device for flue-curing tobacco leaves, which adopts a semi-automatic device to assist workers in carrying tobacco leaves up and down, can effectively improve the safety and efficiency of the tobacco leaf curing process, and at the same time protect the tobacco leaves from damage, and has important practical significance.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A device for flue-curing tobacco on and off a kang includes a base frame, a rotating base, a main rod, an electric hoist, a sleeve rod and a flue-curing tobacco support. The upper end surface of the base frame is provided with a rotating base, and universal wheels are provided at the four corners of the lower end surface of the base frame. The main rod is vertically arranged at the axial position of the rotating base, and a first telescopic rod is inserted into the main rod. The electric hoist drives the first telescopic rod to extend and retract up and down along the main rod. The end of the first telescopic rod is vertically connected to the lower end surface of the sleeve rod, and the two ends of the sleeve rod are connected to the flue-curing tobacco support through a second telescopic rod.
[0007] In a preferred embodiment, the rotating base includes a fixed disk and a rotating disk. The fixed disk is fixedly installed at the center position of the base frame. A rotating shaft is vertically arranged at the axial center position of the fixed disk. The rotating disk is movably connected to the upper end surface of the fixed disk through the rotating shaft. The rotating disk rotates freely along the axis of the rotating shaft.
[0008] In the preferred solution, the electric hoist is installed at the upper end surface of the rotating disk, a lifting disk is vertically provided on the bottom surface of the first telescopic rod, a pulley is installed on the outer wall of the main rod, a steel wire is wound on the winch of the electric hoist, and the other end of the steel wire is connected to the lifting disk after passing through the pulley. The electric hoist drives the lifting disk and the first telescopic rod up and down by winding the steel wire.
[0009] In a preferred solution, a limit block is provided at the end of the main rod, and the first telescopic rod is inserted into the limit block and slides along the axis of the main rod.
[0010] In a preferred solution, an operating bracket is installed on the outer wall of the main rod, and the position of the operating bracket can be adjusted up and down along the outer wall of the main rod.
[0011] In a preferred solution, the operating bracket includes two long-handled clamps, and the long-handled clamps clamp and fix the main rod by fastening bolts.
[0012] In a preferred solution, the second telescopic rod is plugged into both ends of the sleeve rod, and corresponding limiting holes are provided on the second telescopic rod and the sleeve rod, and the limiting bolts pass through the limiting holes to lock the position of the second telescopic rod.
[0013] In a preferred solution, a groove is provided on the tobacco-curing support.
[0014] A device for flue-cured tobacco on and off a kang, which has the following beneficial effects:
[0015] 1. This device adopts electric control system instead of traditional manual handling method, avoiding safety accidents that may be caused by heavy object handling and ensuring the personal safety of operators;
[0016] 2. This device adopts electric control system instead of traditional manual handling method, avoiding safety accidents that may be caused by heavy object handling and ensuring the personal safety of operators;
[0017] 3. The universal wheels under the base of this device allow the entire device to be flexibly moved to any desired location for work. At the same time, the design of the rotating base allows the main rod to be positioned in any direction, adapting to the needs of different occasions and facilitating the transportation of tobacco leaves.
[0018] 4. This device can flexibly change the height and width of the flue-cured tobacco support by adjusting the positions of the first telescopic rod and the second telescopic rod to meet the processing requirements of tobacco leaves of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is an enlarged schematic diagram of the rotating base structure of the utility model;
[0022] Figure 3 This is a cross-sectional view of the first telescopic rod and drive system of the utility model;
[0023] Figure 4 This is a schematic diagram of the operating bracket structure of the utility model;
[0024] Figure 5 It is an enlarged schematic diagram of the second telescopic rod and sleeve rod structure of the utility model.
[0025] In the figure: chassis 1, universal wheel 2, rotating base 3, fixed plate 301, rotating shaft 302, rotating plate 303, electric hoist 4, steel wire 5, main rod 6, operating bracket 7, long-handled clamp 701, fastening bolt 702, first telescopic rod 8, sleeve rod 9, second telescopic rod 10, tobacco flue-cured bracket 11, groove 111, limit block 12, limit hole 13, limit bolt 14, pulley 15, lifting plate 16. DETAILED DESCRIPTION
[0026] like Figure 1 As shown, a device for raising and lowering a flue-cured tobacco bed comprises a base frame 1, a rotating base 3, a main rod 6, an electric hoist 4, a sleeve rod 9 and a flue-cured tobacco support 11. The upper end surface of the base frame 1 is provided with a rotating base 3, and universal wheels 2 are provided at the four corners of the lower end surface of the base frame 1. The main rod 6 is vertically provided at the axis position of the rotating base 3, and a first telescopic rod 8 is inserted into the main rod 6. The electric hoist 4 drives the first telescopic rod 8 to extend and retract up and down along the main rod 6. The end of the first telescopic rod 8 is vertically connected to the lower end surface of the sleeve rod 9, and the two ends of the sleeve rod 9 are connected to the flue-cured tobacco support 11 through a second telescopic rod 10.
[0027] When the device is working, the base frame 1 is used to push the device to the designated position, the tobacco clips loaded with tobacco leaves are placed on the tobacco rack 11, and then the tobacco rack 11 is lifted to the designated height by the electric hoist 4, and the tobacco clips loaded with tobacco leaves are placed on the drying rack.
[0028] The preferred solution is Figure 2 As shown, the rotating base 3 includes a fixed disk 301 and a rotating disk 303. The fixed disk 301 is fixedly installed at the center of the base frame 1. A rotating shaft 302 is vertically provided at the axis of the fixed disk 301. The rotating disk 303 is movably connected to the upper end surface of the fixed disk 301 through the rotating shaft 302. The rotating disk 303 rotates freely along the axis of the rotating shaft 302.
[0029] When entering the tobacco flue-curing room, the entire device together with the tobacco clamps can be moved sideways to the designated position by rotating the rotating disk 303. After the tobacco leaves are lifted to the designated height, the entire tobacco rack 11 is rotated, and then the tobacco rack 11 is lowered so that the tobacco clamps can be smoothly placed on the drying rack.
[0030] The preferred solution is Figure 3 As shown, the electric hoist 4 is installed at the upper end surface of the rotating disk 303, a lifting disk 16 is vertically provided on the bottom surface of the first telescopic rod 8, a pulley 15 is installed on the outer wall of the main rod 6, and a steel wire 5 is wound on the winch of the electric hoist 4. The other end of the steel wire 5 is connected to the lifting disk 16 after passing through the pulley 15. The electric hoist 4 drives the lifting disk 16 and the first telescopic rod 8 to move up and down by winding the steel wire 5.
[0031] The preferred solution is Figure 4 As shown, a limit block 12 is provided at the end of the main rod 6, and the first telescopic rod 8 is inserted into the limit block 12 and slides along the axis of the main rod 6 to prevent the first telescopic rod 8 from being able to smoothly extend and retract up and down.
[0032] The preferred solution is Figure 4 As shown, an operating bracket 7 is installed on the outer wall of the main rod 6, and the operating bracket 7 can be adjusted up and down along the outer wall of the main rod 6; the operating bracket 7 includes two long-handled clamps 701. After the height of the long-handled clamps 701 is adjusted, the fastening bolts 702 are passed through the long-handled clamps 701 and the main rod 6 is clamped and fixed.
[0033] The preferred solution is Figure 5 As shown, the second telescopic rod 10 is plugged into both ends of the sleeve rod 9, and corresponding limiting holes 13 are provided on the second telescopic rod 10 and the sleeve rod 9. The limiting bolt 14 passes through the limiting hole 13 to lock the position of the second telescopic rod 10. Through the above structure, the overall width of the device can be freely adjusted according to the width of the cigarette holder and the drying rack to improve the applicability of the device.
[0034] The preferred solution is Figure 5 As shown, a groove 111 is provided on the tobacco-curing bracket 11 to facilitate placement of a tobacco clip.
Claims
1. A device for flue-cured tobacco on and off a kang, comprising a base frame (1), a rotating base (3), a main rod (6), an electric hoist (4), a sleeve rod (9) and a flue-cured tobacco support (11), characterized in that: A rotating base (3) is installed on the upper end surface of the base frame (1), and universal wheels (2) are installed at the four corners of the lower end surface of the base frame (1). A main rod (6) is vertically arranged at the axis position of the rotating base (3), and a first telescopic rod (8) is inserted into the main rod (6). The electric hoist (4) drives the first telescopic rod (8) to extend and retract along the main rod (6). The end of the first telescopic rod (8) is vertically connected to the lower end surface of the sleeve rod (9), and the two ends of the sleeve rod (9) are connected to the tobacco curing bracket (11) through the second telescopic rod (10).
2. The device for flue-cured tobacco on and off a heatable bed according to claim 1, characterized in that: The rotating base (3) comprises a fixed disk (301) and a rotating disk (303), wherein the fixed disk (301) is fixedly mounted at the center of the base frame (1), a rotating shaft (302) is vertically arranged at the axis of the fixed disk (301), and the rotating disk (303) is movably connected to the upper end surface of the fixed disk (301) via the rotating shaft (302), and the rotating disk (303) is freely rotatable along the axis of the rotating shaft (302).
3. The device for flue-cured tobacco on and off a heatable bed according to claim 2, characterized in that: The electric hoist (4) is installed at the upper end surface of the rotating disk (303), the bottom surface of the first telescopic rod (8) is vertically provided with a lifting disk (16), the outer wall of the main rod (6) is provided with a pulley (15), and a steel wire (5) is wound on the winch of the electric hoist (4). The other end of the steel wire (5) is connected to the lifting disk (16) after winding through the pulley (15). The electric hoist (4) drives the lifting disk (16) and the first telescopic rod (8) to move up and down by winding the steel wire (5).
4. The device for flue-cured tobacco on and off a heatable bed according to claim 1, characterized in that: A limit block (12) is provided at the end of the main rod (6), and the first telescopic rod (8) is inserted into the limit block (12) and slides along the axis of the main rod (6).
5. The device for flue-cured tobacco on and off a heatable bed according to claim 1, characterized in that: An operating bracket (7) is installed on the outer wall of the main rod (6), and the position of the operating bracket (7) is adjusted up and down along the outer wall of the main rod (6).
6. The device for flue-cured tobacco on and off a heatable bed according to claim 5, characterized in that: The operating bracket (7) comprises two long-handled clamps (701), and the long-handled clamps (701) clamp and fix the main rod (6) via fastening bolts (702).
7. The device for flue-cured tobacco on and off a heatable bed according to claim 1, characterized in that: The second telescopic rod (10) is plugged into the two ends of the sleeve rod (9), and corresponding limiting holes (13) are provided on the second telescopic rod (10) and the sleeve rod (9). The limiting bolt (14) passes through the limiting hole (13) to lock the position of the second telescopic rod (10).
8. The device for flue-cured tobacco on and off a heatable bed according to claim 1, characterized in that: A groove (111) is provided on the tobacco-curing support (11).