Precise coating device for steel wire pipe

By designing a wire tube precision coating device including rotating components, coating components and cooling components, the problems of limited paint selection range and low production efficiency are solved, and uniform coating and temperature control of wire tubes are achieved, and production efficiency is improved.

CN223234229UActive Publication Date: 2025-08-19SUZHOU IND PARK JIAXIN TECH CO LTD
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Patent Information

Application Number
CN202422269918.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-19
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing precision coating devices for wire tubes limit the range of coating selection and cannot meet production efficiency requirements when rapidly producing large amounts of wire tubes.

Method used

A wire tube precision coating device including a base, a rotating component, a coating component, a lubricating component and a cooling component is designed. The rotating component drives the wire tube to rotate, the coating component is treated, the lubricating component is lubricated, and the cooling component is cooled, improving production efficiency and uniformity of the coating.

Benefits of technology

It realizes uniform and precise coating of steel wire pipes, improves production efficiency, meets the demand for rapid production of large amounts of steel wire pipes, and maintains the temperature consistency of the steel wire pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel wire pipe precise coating device, and relates to the technical field of steel wire pipe production, the steel wire pipe precise coating device comprises a base, the interior of the base is hollow, a rotating assembly is arranged in the base, and a coating assembly, a lubricating assembly and a cooling assembly are arranged on the side portion of the base; the lubricating assembly comprises a peristaltic pump shell, a rotating shaft, a fixed pulley and a silica gel hose; according to the device, steel wire pipe products can be rapidly taken and placed in the base for coating treatment, the production efficiency is improved, the production requirement is met, uniform and accurate coating of the steel wire pipe products can be achieved by arranging the rotating assembly, the lubricating effect on the steel wire pipe products can be achieved by arranging the lubricating assembly, and the cooling assembly is arranged, so that the production efficiency is improved. And the production temperatures of steel wire pipe products are kept consistent.
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Description

Technical Field

[0001] The present application relates to the technical field of steel wire pipe production, and in particular to a precise coating device for steel wire pipes. Background Art

[0002] Steel wire pipes are widely used in many industries, such as construction, water conservancy and chemical industry. During the production process, in order to improve the performance and service life of steel wire pipes, it is usually necessary to apply paint to the surface of the steel wire pipes. This can not only enhance the corrosion resistance of the steel wire pipes, but also improve their appearance and add other special functions.

[0003] The existing precision coating device for steel wire pipes has multiple application scenarios in actual production, including power systems, guardrail materials, bridges, railway safety facilities, mechanical equipment and components. Steel wire pipes are mostly used to protect wires and cables. The precision coating device can provide steel wire pipes with excellent electrical insulation layers to enhance power safety; the precision coating device can provide steel wire pipes with weather-resistant and wear-resistant coatings to ensure that guardrails can remain in good condition in harsh environments; in conveyor belts, mechanical equipment and components, steel wire pipes need to withstand various mechanical stresses and chemical corrosion. The precision coating device can ensure that the surface coating of the steel wire pipes is uniform and firm, thereby improving its wear resistance and corrosion resistance.

[0004] However, there are still some problems with the existing precision coating devices for steel wire pipes. Since the precision coating devices have certain requirements for the type and performance of the coating, not all types of coatings are applicable, which limits the range of coating choices and may require consideration of specific paint brands or models. Although the precision coating devices can improve the uniformity of the coating and reduce waste, in some cases, their production efficiency is not as high as the traditional coating method. Especially when a large number of steel wire pipes need to be produced quickly, the precision coating devices cannot meet production needs. Summary of the Invention

[0005] The purpose of the embodiments of the present application is to provide a precision coating device for steel wire tubes, which can solve the technical problems that the existing precision coating device for steel wire tubes limits the range of coating selection and cannot meet production needs when a large number of steel wire tubes need to be produced quickly.

[0006] The embodiment of the present application provides a precise coating device for a steel wire tube, comprising a base, the base being hollow inside, a rotating assembly being arranged inside the base, and a coating assembly, a lubrication assembly, and a cooling assembly being arranged on the side of the base;

[0007] The lubrication assembly includes a peristaltic pump housing, a rotating shaft, a fixed pulley and a silicone hose. The peristaltic pump housing is arranged on the side of the base. The peristaltic pump housing is hollow inside. The rotating shaft is rotatably arranged in the peristaltic pump housing through a bearing. The fixed pulley is rotatably arranged on the side of the rotating shaft through a bearing. The silicone hose is arranged between the peristaltic pump housing and the rotating shaft, and the discharge end of the silicone hose extends into the base. The fixed pulley fits the silicone hose.

[0008] Among them, the rotating assembly includes a driving motor, a positioning plate and a threaded rod. The driving motor is arranged on the side of the base, the positioning plate is fixedly arranged in the base, and the threaded rod is rotatably arranged on the positioning plate through a bearing. The output shaft of the driving motor passes through the base, the positioning plate and is connected to the threaded rod.

[0009] Among them, the paint assembly includes a storage tank and a heating bin, the storage tank and the heating bin are both arranged on the side of the base, the feed end of the heating bin is connected to the storage tank, and the discharge end of the heating bin extends into the base.

[0010] Among them, the cooling component includes a water pump, and also includes a first water outlet pipe, a second water outlet pipe and a water inlet pipe connected to the water pump. The water pump is arranged on the side of the base, the first water outlet pipe is arranged above the base, the second water outlet pipe passes through the base, and the water inlet pipe is arranged on the side of the base.

[0011] Wherein, the lubrication assembly further includes an oil storage tank, which is arranged on the side of the base. The discharge end of the oil storage tank passes through the peristaltic pump housing and is connected to the feed end of the silicone hose.

[0012] Wherein, a feed port is provided on the top of the storage tank.

[0013] Among them, a first support plate is provided on the side of the base, and the drive motor is fixedly provided on the first support plate; a second support plate is provided on the side of the base, and the storage tank and the heating chamber are fixedly provided on the second support plate; a third support plate is provided on the side of the base, and the peristaltic pump housing and the oil storage tank are fixedly provided on the third support plate; a support seat is provided on the side of the base, and the water pump is fixedly provided on the support seat.

[0014] Beneficial effects of the utility model:

[0015] The utility model provides a precise coating device for steel wire tubes. When in use, the steel wire tube product is installed in a base, and the steel wire tube product is driven to rotate by a rotating component, and then the steel wire tube product is coated by the coating component. At the same time, the rotating shaft is driven to rotate by an external motor, and the rotating shaft drives the fixed pulley to rotate. The fixed pulley rotates to squeeze the silicone hose, and the lubricating oil in the silicone hose can be transported to the base to lubricate the steel wire tube product. At the same time, the steel wire tube product is cooled by the cooling component. The device can realize fast removal and placement of steel wire tube products in the base for coating treatment, improve production efficiency, and meet production needs. By setting the rotating component, uniform and precise coating of the steel wire tube product can be achieved, by setting the lubricating component, lubrication of the steel wire tube product can be achieved, and by setting the cooling component, the production temperature of the steel wire tube product can be kept consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A schematic diagram of the overall three-dimensional structure from a first perspective in some embodiments of the present application;

[0018] Figure 2 A schematic diagram of the overall three-dimensional structure from a second viewing angle in some embodiments of the present application;

[0019] Figure 3 A schematic diagram of the overall three-dimensional structure from a third perspective in some embodiments of the present application;

[0020] Figure 4 This is a schematic cross-sectional view of the peristaltic pump housing structure in some embodiments of the present application.

[0021] The reference numerals are:

[0022] 1. Base; 11. First support plate; 12. Second support plate; 13. Third support plate; 14. Support seat;

[0023] 2. Rotating assembly; 21. Driving motor; 22. Positioning plate; 23. Threaded rod;

[0024] 3. Coating assembly; 31. Storage tank; 32. Heating chamber; 33. Feed port;

[0025] 4. Lubrication assembly; 41. Peristaltic pump housing; 42. Rotating shaft; 43. Fixed pulley; 44. Silicone hose; 45. Oil storage tank;

[0026] 5. Cooling assembly; 51. Water pump; 52. First water outlet pipe; 53. Second water outlet pipe; 54. Water inlet pipe. DETAILED DESCRIPTION

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0030] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of this application is typically placed when in use. These terms are intended only to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0032] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0033] like Figures 1 to 4 As shown, the embodiment of the present application provides a precise coating device for a steel wire tube, comprising a base 1, the base 1 being hollow inside, a rotating assembly 2 being provided inside the base 1, and a coating assembly 3, a lubrication assembly 4, and a cooling assembly 5 being provided on the side of the base 1;

[0034] The lubrication assembly 4 includes a peristaltic pump housing 41, a rotating shaft 42, a fixed pulley 43 and a silicone hose 44. The peristaltic pump housing 41 is arranged on the side of the base 1. The peristaltic pump housing 41 is hollow inside. The rotating shaft 42 is rotatably arranged in the peristaltic pump housing 41 through a bearing. The fixed pulley 43 is rotatably arranged on the side of the rotating shaft 42 through a bearing. The silicone hose 44 is arranged between the peristaltic pump housing 41 and the rotating shaft 42, and the discharge end of the silicone hose 44 extends into the base 1. The fixed pulley 43 fits the silicone hose 44.

[0035] During use, the steel wire tube product is installed in the base 1, and the steel wire tube product is driven to rotate by the rotating component 2, and then the steel wire tube product is coated by the coating component 3. At the same time, the rotating shaft 42 is driven to rotate by an external motor, and the rotating shaft 42 drives the fixed pulley 43 to rotate, and the fixed pulley 43 rotates to squeeze the silicone hose 44. The lubricating oil in the silicone hose 44 can be transported to the base 1 and lubricated for the steel wire tube product. At the same time, the steel wire tube product is cooled by the cooling component 5; the device can realize the rapid removal and placement of steel wire tube products in the base 1 for coating treatment, improve production efficiency, and meet production needs. By setting the rotating component 2, uniform and accurate coating of the steel wire tube product can be achieved, and by setting the lubricating component 4, the lubrication effect of the steel wire tube product can be achieved. By setting the cooling component 5, the production temperature of the steel wire tube product is kept consistent.

[0036] like Figures 1 to 3 As shown, in this embodiment, the rotating assembly 2 includes a drive motor 21, a positioning plate 22 and a threaded rod 23. The drive motor 21 is arranged on the side of the base 1, the positioning plate 22 is fixedly arranged in the base 1, and the threaded rod 23 is rotatably arranged on the positioning plate 22 through a bearing. The output shaft of the drive motor 21 passes through the base 1 and the positioning plate 22 and is connected to the threaded rod 23.

[0037] When in use, the steel wire tube product is sleeved on the threaded rod 23 in the base 1, and the driving motor 21 is turned on to drive the threaded rod 23 to rotate, and the threaded rod 23 drives the steel wire tube product to rotate; the positioning plate 22 supports the threaded rod 23 to improve the stability of use.

[0038] like Figures 1 to 3 As shown, in this embodiment, the coating assembly 3 includes a storage tank 31 and a heating bin 32. The storage tank 31 and the heating bin 32 are both arranged on the side of the base 1. The feed end of the heating bin 32 is connected to the storage tank 31, and the discharge end of the heating bin 32 extends into the base 1.

[0039] During use, the material stored in the storage tank 31 is pumped into the heating bin 32 for heating through an external feeding pump, and the material is then transported to the base 1 and the steel wire pipe product is coated; the material is heated when passing through the heating bin 32, keeping the material in a fluid state so that the steel wire pipe product can be coated.

[0040] like Figures 1 to 3 As shown, in this embodiment, the cooling assembly 5 includes a water pump 51, and also includes a first water outlet pipe 52, a second water outlet pipe 53 and a water inlet pipe 54 connected to the water pump 51. The water pump 51 is arranged on the side of the base 1, the first water outlet pipe 52 is arranged above the base 1, the second water outlet pipe 53 passes through the base 1, and the water inlet pipe 54 is arranged on the side of the base 1.

[0041] When in use, start the water pump 51 to pump water from the water inlet pipe 54, and transport it to the base 1 from the first water outlet pipe 52 to cool the top of the steel wire pipe product. At the same time, transport it to the base 1 from the second water outlet pipe 53 to cool the bottom of the steel wire pipe product.

[0042] like Figures 1 to 4 As shown, in this embodiment, the lubrication assembly 4 also includes an oil storage tank 45, which is arranged on the side of the base 1. The discharge end of the oil storage tank 45 passes through the peristaltic pump housing 41 and is connected to the feed end of the silicone hose 44.

[0043] During use, the external motor drives the rotating shaft 42 to rotate, and the rotating shaft 42 drives the fixed pulley 43 to rotate. The fixed pulley 43 rotates to squeeze the silicone hose 44, and the lubricating oil stored in the oil tank 45 flows into the silicone hose 44. The lubricating oil in the silicone hose 44 can be transported to the base 1 and lubricated to the steel wire pipe product.

[0044] like Figures 1 to 3 As shown, in this embodiment, a feed port 33 is provided on the top of the storage tank 31; the feed port 33 facilitates the later replacement of materials and improves the convenience of use.

[0045] like Figures 1 to 3As shown, in this embodiment, a first support plate 11 is provided on the side of the base 1, and the drive motor 21 is fixedly provided on the first support plate 11; a second support plate 12 is provided on the side of the base 1, and the storage tank 31 and the heating chamber 32 are both fixedly provided on the second support plate 12; a third support plate 13 is provided on the side of the base 1, and the peristaltic pump housing 41 and the oil storage tank 45 are both fixedly provided on the third support plate 13; a support seat 14 is provided on the side of the base 1, and the water pump 51 is fixedly provided on the support seat 14.

[0046] The first support plate 11 supports and protects the drive motor 21, the second support plate 12 supports and protects the storage tank 31 and the heating chamber 32, the third support plate 13 supports and protects the peristaltic pump housing 41 and the oil storage tank 45, and the support seat 14 supports and protects the water pump 51, thereby improving the stability of use.

[0047] Working principle: When the steel wire tube precision coating device provided by the present application is in use, the steel wire tube product is sleeved on the threaded rod 23 in the base 1, the drive motor 21 is turned on to drive the threaded rod 23 to rotate, and the threaded rod 23 drives the steel wire tube product to rotate, and then the material stored in the storage tank 31 is pumped into the heating bin 32 for heating through the external feeding pump. The material is then transported to the base 1 and the steel wire tube product is coated. At the same time, the rotating shaft 42 is driven to rotate by the external motor, and the rotating shaft 42 drives the fixed pulley 43 to rotate. The fixed pulley 43 rotates and squeezes the silicone hose 44. The lubricating oil stored in the oil storage tank 45 flows into the silicone hose 44. The lubricating oil in the silicone hose 44 can be transported to the base 1 and lubricated to the steel wire tube product. At the same time, the water pump 51 is turned on to pump water from the water inlet pipe 54, and water is transported from the first water outlet pipe 52 to the base 1 and the top of the steel wire tube product is cooled. At the same time, it is transported from the second water outlet pipe 53 to the base 1 and the bottom of the steel wire tube product is cooled.

[0048] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A precise coating device for steel wire tubes, characterized by: The invention comprises a base (1), wherein the base (1) is hollow inside, a rotating assembly (2) is arranged inside the base (1), and a coating assembly (3), a lubricating assembly (4) and a cooling assembly (5) are arranged on the side of the base (1); The lubrication assembly (4) includes a peristaltic pump housing (41), a rotating shaft (42), a fixed pulley (43) and a silicone hose (44). The peristaltic pump housing (41) is arranged on the side of the base (1). The peristaltic pump housing (41) is hollow inside. The rotating shaft (42) is rotatably arranged in the peristaltic pump housing (41) through a bearing. The fixed pulley (43) is rotatably arranged on the side of the rotating shaft (42) through a bearing. The silicone hose (44) is arranged between the peristaltic pump housing (41) and the rotating shaft (42), and the discharge end of the silicone hose (44) extends into the base (1). The fixed pulley (43) is in contact with the silicone hose (44).

2. The steel wire tube precision coating device according to claim 1, characterized in that: The rotating assembly (2) comprises a driving motor (21), a positioning plate (22) and a threaded rod (23); the driving motor (21) is arranged on the side of the base (1); the positioning plate (22) is fixedly arranged in the base (1); the threaded rod (23) is rotatably arranged on the positioning plate (22) through a bearing; the output shaft of the driving motor (21) passes through the base (1) and the positioning plate (22) and is connected to the threaded rod (23).

3. The steel wire tube precision coating device according to claim 2, characterized in that: The coating assembly (3) comprises a storage tank (31) and a heating bin (32), wherein the storage tank (31) and the heating bin (32) are both arranged on the side of the base (1), the feed end of the heating bin (32) is connected to the storage tank (31), and the discharge end of the heating bin (32) extends into the base (1).

4. The steel wire tube precision coating device according to claim 3, characterized in that: The cooling assembly (5) includes a water pump (51), and also includes a first water outlet pipe (52), a second water outlet pipe (53) and a water inlet pipe (54) connected to the water pump (51); the water pump (51) is arranged on the side of the base (1); the first water outlet pipe (52) is arranged above the base (1); the second water outlet pipe (53) passes through the base (1); and the water inlet pipe (54) is arranged on the side of the base (1).

5. The steel wire tube precision coating device according to claim 4, characterized in that: The lubrication assembly (4) further includes an oil storage tank (45), which is arranged on the side of the base (1), and the discharge end of the oil storage tank (45) passes through the peristaltic pump housing (41) and is connected to the feed end of the silicone hose (44).

6. The steel wire tube precision coating device according to claim 3, characterized in that: A feed port (33) is provided on the top of the storage tank (31).

7. The device for precise coating of steel wire tube according to claim 5, characterized in that: A first support plate (11) is provided on the side of the base (1), and the drive motor (21) is fixedly provided on the first support plate (11); a second support plate (12) is provided on the side of the base (1), and the material storage tank (31) and the heating chamber (32) are both fixedly provided on the second support plate (12); a third support plate (13) is provided on the side of the base (1), and the peristaltic pump housing (41) and the oil storage tank (45) are both fixedly provided on the third support plate (13); a support seat (14) is provided on the side of the base (1), and the water pump (51) is fixedly provided on the support seat (14).