Automatic sorting equipment for new energy power batteries

Abstract

The utility model discloses new energy power battery automatic sorting equipment which comprises a conveying assembly, the upper end of the conveying assembly is fixedly connected with a detector, the inner wall of the conveying assembly is fixedly connected with two symmetrically-distributed guide plates, the outer walls of the guide plates are fixedly connected with extension plates, and the extension plates are fixedly connected with the conveying assembly. The top end of the conveying assembly is fixedly connected with a fixing frame, and a picking piece is arranged on the fixing frame. The power piece is placed on the conveying assembly, the power piece is detected through the detector, then the power piece is guided by the inclined face of the guide plate, the power piece is moved into the inner sides of the two extension plates, and the collision friction force of the guide plate to the power piece can be reduced through the rotating rubber roller; the power parts can be bound to the inner sides of the two extension plates, so that the moving distance needed by the storage part is reduced, the power parts are picked through the picking part and put into the storage part to be stored, and the automatic picking effect of the power parts is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of power battery sorting equipment. Background Art

[0002] New energy vehicles (NEVs) use unconventional fuels as their power source (or use conventional fuels with new onboard power units), integrating advanced technologies in vehicle power control and drive to create vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, and hydrogen engine vehicles. Currently, the most common new energy vehicle is the EV.

[0003] New energy power batteries are composed of multiple power parts. When these power parts are generated, they need to be transported by conveyors and tested by detectors to ensure that the produced power parts are of qualified quality. After the test, the qualified power parts need to be selected and sorted. However, the selection of power parts is still done manually, which is time-consuming and labor-intensive, and requires employees to work at their workstations for a long time, making them prone to fatigue. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic sorting device for new energy power batteries to overcome the defect that manual sorting easily causes workers to become fatigued and make mistakes when sorting and picking up power parts for a long time.

[0005] The technical solution to achieve the above-mentioned purpose is: new energy power battery automatic sorting equipment, including a conveying component, the upper end of the conveying component is fixedly connected to a detector, the inner wall of the conveying component is fixedly connected to two symmetrically distributed guide plates, the outer walls of the guide plates are fixedly connected to extension plates, the top of the conveying component is fixedly connected to a fixed frame, the fixed frame is provided with a picking piece, and the outer wall of the conveying component is fixedly connected to a storage piece.

[0006] Preferably, the conveying assembly includes a conveyor belt and a bracket, and the conveyor belt is movably installed on the inner side of the bracket.

[0007] Preferably, the picking part includes a push rod motor, a fixed plate, an inductive camera probe, a robotic arm, a pneumatic gripper, an inductive switch and a controller. The upper end of the fixed frame is fixedly connected to the push rod motor, the output end of the push rod motor is fixedly connected to the fixed plate, the bottom end of the fixed plate is fixedly connected to the inductive camera probe, the bottom end of the fixed plate is rotatably connected to the robotic arm, the bottom end of the robotic arm is movably connected to the pneumatic gripper, the inner wall of the pneumatic gripper is provided with an inductive switch, and the fixed frame is fixedly connected to the controller.

[0008] Preferably, the inductive switch, the robotic arm, the pneumatic gripper, the inductive camera probe and the push rod motor are all electrically connected to the controller, and the fixed plate is located between the two extension plates.

[0009] Preferably, the storage component includes a conveying box, a guide inclined plate, a through hole, a storage frame, a bottom plate, a fixing frame, a rotating shaft, a buffer plate and a buffer spring. The outer wall of the bracket is fixedly connected to the fixing frame, the inner wall of the fixing frame is fixedly connected to the conveying box, the top end of the inner wall of the conveying box is fixedly connected to the guide inclined plate, the outer wall of the conveying box is fixedly connected to the storage frame, the outer walls of the conveying box and the storage frame are both provided with through holes, the bottom inner wall of the storage frame is fixedly connected to the bottom plate, the inner wall of the storage frame is rotatably connected to the rotating shaft, the outer wall of the rotating shaft is fixedly connected to the buffer plate, the bottom end of the buffer plate is fixedly connected to a plurality of buffer springs, and one end of the buffer spring is fixedly connected to the storage frame.

[0010] Preferably, the guide plate is in a triangular shape, and the outer wall of the guide plate is rotatably connected to a plurality of rubber rollers.

[0011] Preferably, the top end of the bottom plate is set as an inclined surface, the buffer plate is located below the bottom end of the through hole, and the outer walls of the bottom plate and the guide inclined plate are both sleeved with elastic buffer pads.

[0012] Preferably, the outer wall of the buffer plate is provided with rounded corners.

[0013] The beneficial effects of the utility model are:

[0014] 1) Place the power component on the conveyor assembly and inspect it with a detector. Then, the power component is guided by the inclined surface of the guide plate and moved to the inner side of the two extension plates. The rotating rubber roller can reduce the collision friction of the guide plate on the power component, so that the power component can be restrained to the inner side of the two extension plates, thereby reducing the distance the storage component needs to move. The picking component is used to pick up the power component and put it into the storage component for storage, realizing the automatic picking effect of the power component.

[0015] 2) When the power piece moves into the inner side of the two extension plates, the power piece is photographed by the induction camera probe, and the controller is used to start the push rod motor, robotic arm and pneumatic gripper. The push rod motor will push the robotic arm and pneumatic gripper downward through the fixed plate, so that the pneumatic gripper will grab the power piece. The power piece will squeeze the induction switch, causing the push rod motor to move upward. Then, the robotic arm rotates with the pneumatic gripper to just above the conveyor box. At this time, the controller controls the pneumatic gripper to release, allowing the power piece to fall above the guide ramp. At the same time, the induction switch is no longer squeezed, the push rod motor will pull upward, and at the same time, the robotic arm rotates in the opposite direction, allowing the pneumatic gripper to move back to its original position, making it easier to grab the power piece next time. The power piece will pass through the through hole along the guide ramp, and the power piece will squeeze the buffer plate downward. The buffer plate squeezes the buffer spring, so that the power piece can provide buffering resistance for the power piece when it falls on the bottom plate, thereby protecting the power piece from collision and achieving automatic storage of the power piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 3 yes Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 4 yes Figure 2 Schematic diagram of the enlarged structure at B in the middle;

[0020] Figure 5 yes Figure 2 Schematic diagram of the enlarged structure at point C in the middle.

[0021] 1. Conveying assembly; 2. Detector; 3. Guide plate; 4. Rubber roller; 5. Extension plate; 6. Fixed frame; 7. Push rod motor; 8. Fixed plate; 9. Inductive camera probe; 10. Robotic arm; 11. Pneumatic gripper; 12. Inductive switch; 13. Conveying box; 14. Guide ramp; 15. Through hole; 16. Storage frame; 17. Bottom plate; 18. Fixed frame; 19. Rotating shaft; 20. Buffer plate; 21. Buffer spring. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "up," "down," "left," "right," "vertical," "horizontal," "inside," "outside," and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Reference Attachment Figure 1-5 The automatic sorting equipment for new energy power batteries includes a conveying component 1. The conveying component 1 includes a conveyor belt and a bracket. The conveyor belt is movably installed on the inner side of the bracket. The upper end of the conveying component 1 is fixedly connected to a detector 2. The inner wall of the conveying component 1 is fixedly connected to two symmetrically distributed guide plates 3. The outer walls of the guide plates 3 are fixedly connected to extension plates 5. The top of the conveying component 1 is fixedly connected to a fixed frame 6. A picking piece is provided on the fixed frame 6. The outer wall of the conveying component 1 is fixedly connected to a storage piece. The shape of the guide plate 3 is triangular, and the outer wall of the guide plate 3 is rotatably connected to multiple rubber rollers 4.

[0025] The power part is placed on the conveying assembly 1 and inspected by the detector 2. Then, the power part is guided by the inclined surface of the guide plate 3 so that the power part moves to the inner side of the two extension plates 5. The rotating rubber roller 4 can reduce the collision friction of the guide plate 3 on the power part, so that the power part can be restrained on the inner side of the two extension plates 5, thereby reducing the distance that the storage part needs to move. The power part is picked up by the picking part and placed in the storage part for storage, thereby realizing the automatic picking effect of the power part.

[0026] Reference Attachment Figure 4The picking parts include a push rod motor 7, a fixed plate 8, an inductive camera probe 9, a robotic arm 10, a pneumatic gripper 11, an inductive switch 12 and a controller. The upper end of the fixed frame 6 is fixedly connected to the push rod motor 7, and the output end of the push rod motor 7 is fixedly connected to the fixed plate 8. The bottom end of the fixed plate 8 is fixedly connected to the inductive camera probe 9. The bottom end of the fixed plate 8 is rotatably connected to the robotic arm 10, and the bottom end of the robotic arm 10 is movably connected to the pneumatic gripper 11. The inner wall of the pneumatic gripper 11 is provided with an inductive switch 12. The fixed frame 6 is fixedly connected to the controller. The inductive switch 12, the robotic arm 10, the pneumatic gripper 11, the inductive camera probe 9 and the push rod motor 7 are all electrically connected to the controller. The fixed plate 8 is located between the two extension plates 5. The controller model is HW5-4-4-030-P.

[0027] Reference Attachment Figure 5 The storage component includes a transmission box 13, a guide inclined plate 14, a through hole 15, a storage frame 16, a bottom plate 17, a fixing frame 18, a rotating shaft 19, a buffer plate 20 and a buffer spring 21. The outer wall of the bracket is fixedly connected with the fixing frame 18, the inner wall of the fixing frame 18 is fixedly connected with the transmission box 13, the top of the inner wall of the transmission box 13 is fixedly connected with the guide inclined plate 14, the outer wall of the transmission box 13 is fixedly connected with the storage frame 16, the outer walls of the transmission box 13 and the storage frame 16 are provided with a through hole 15, and the storage frame 1 6 is fixedly connected to the bottom inner wall of the bottom end of the bottom plate 17, the inner wall of the storage frame 16 is rotatably connected to the shaft 19, the outer wall of the shaft 19 is fixedly connected to the buffer plate 20, the bottom end of the buffer plate 20 is fixedly connected to a plurality of buffer springs 21, one end of the buffer spring 21 is fixedly connected to the storage frame 16, the top end of the bottom plate 17 is set as an inclined surface, the buffer plate 20 is located below the bottom end of the through hole 15, the outer walls of the bottom plate 17 and the guide inclined plate 14 are both provided with elastic buffer pads, and the outer wall of the buffer plate 20 is provided with rounded corners.

[0028] When the power piece moves into the inner side of the two extension plates 5, the power piece is photographed by the induction camera probe 9, and the controller is used to start the push rod motor 7, the mechanical arm 10 and the pneumatic gripper 11. The push rod motor 7 will push the mechanical arm 10 and the pneumatic gripper 11 downward through the fixed plate 8, so that the pneumatic gripper 11 will grab the power piece. The power piece will squeeze the induction switch 12, so that the push rod motor 7 moves upward. Then, the mechanical arm 10 rotates with the pneumatic gripper 11 to the top of the conveying box 13. At this time, the controller controls the pneumatic gripper 11 to release, so that the power piece can fall into To the top of the guide inclined plate 14, at the same time, the induction switch 12 is no longer squeezed, the push rod motor 7 will pull upward, and at the same time, the robot arm 10 will rotate in the opposite direction, so that the pneumatic gripper 11 can be moved back to its original position, which is convenient for grabbing the power part next time. The power part will pass through the through hole 15 along the guide inclined plate 14, and the power part will squeeze the buffer plate 20 downward. The buffer plate 20 squeezes the buffer spring 21, so that the power part can provide buffering resistance for the power part when it falls on the bottom plate 17, thereby protecting the power part from collision and realizing the automatic storage effect of the power part.

[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. Automatic sorting equipment for new energy power batteries, comprising a conveying component (1), wherein the upper end of the conveying component (1) is fixedly connected to a detector (2), characterized in that: The inner wall of the conveying component (1) is fixedly connected to two symmetrically distributed guide plates (3), the outer walls of the guide plates (3) are fixedly connected to extension plates (5), the top of the conveying component (1) is fixedly connected to a fixed frame (6), a picking piece is provided on the fixed frame (6), and the outer wall of the conveying component (1) is fixedly connected to a storage piece.

2. The automatic sorting equipment for new energy power batteries according to claim 1 is characterized in that: The conveying assembly (1) comprises a conveyor belt and a bracket, wherein the conveyor belt is movably mounted on the inner side of the bracket.

3. The automatic sorting equipment for new energy power batteries according to claim 1 is characterized in that: The picking component comprises a push rod motor (7), a fixed plate (8), an inductive camera probe (9), a mechanical arm (10), a pneumatic gripper (11), an inductive switch (12) and a controller, wherein the upper end of the fixed frame (6) is fixedly connected to the push rod motor (7), the output end of the push rod motor (7) is fixedly connected to the fixed plate (8), the bottom end of the fixed plate (8) is fixedly connected to the inductive camera probe (9), the bottom end of the fixed plate (8) is rotatably connected to the mechanical arm (10), the bottom end of the mechanical arm (10) is movably connected to the pneumatic gripper (11), the inner wall of the pneumatic gripper (11) is provided with an inductive switch (12), and the fixed frame (6) is fixedly connected to the controller.

4. The automatic sorting equipment for new energy power batteries according to claim 3 is characterized in that: The inductive switch (12), the mechanical arm (10), the pneumatic gripper (11), the inductive camera probe (9) and the push rod motor (7) are all electrically connected to the controller, and the fixed plate (8) is located between the two extension plates (5).

5. The automatic sorting equipment for new energy power batteries according to claim 2, characterized in that: The storage member comprises a transmission box (13), a guide inclined plate (14), a through hole (15), a storage frame (16), a bottom plate (17), a fixing frame (18), a rotating shaft (19), a buffer plate (20) and a buffer spring (21); the outer wall of the bracket is fixedly connected to the fixing frame (18); the inner wall of the fixing frame (18) is fixedly connected to the transmission box (13); the top of the inner wall of the transmission box (13) is fixedly connected to the guide inclined plate (14); the outer wall of the transmission box (13) is fixedly connected to the fixing frame (18); A storage frame (16) is provided. The outer walls of the transmission box (13) and the storage frame (16) are both provided with through holes (15). The inner wall of the bottom end of the storage frame (16) is fixedly connected to a bottom plate (17). The inner wall of the storage frame (16) is rotatably connected to a rotating shaft (19). The outer wall of the rotating shaft (19) is fixedly connected to a buffer plate (20). The bottom end of the buffer plate (20) is fixedly connected to a plurality of buffer springs (21). One end of the buffer spring (21) is fixedly connected to the storage frame (16).

6. The automatic sorting equipment for new energy power batteries according to claim 1 is characterized in that: The guide plate (3) is triangular in shape, and the outer wall of the guide plate (3) is rotatably connected to a plurality of rubber rollers (4).

7. The automatic sorting equipment for new energy power batteries according to claim 5, characterized in that: The top end of the bottom plate (17) is configured as an inclined surface, the buffer plate (20) is located below the bottom end of the through hole (15), and the outer walls of the bottom plate (17) and the guide inclined plate (14) are both sleeved with elastic buffer pads.

8. The automatic sorting equipment for new energy power batteries according to claim 5 is characterized in that: The outer wall of the buffer plate (20) is provided with rounded corners.

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