Device for detecting state of pressing rod of wet-method flower basket

Abstract

The utility model discloses a device for detecting the state of a wet-method flower basket pressing rod, which comprises a main machine table base, a flower basket rod conveying belt and a mechanical arm are arranged on one side of the main machine table base, the mechanical arm is connected with a mechanical arm telescopic rod, and the mechanical arm telescopic rod is used for adjusting the height of the mechanical arm. The flower basket rod conveying belt is located below the mechanical arm, a waste flower basket rod storage box is connected to the main machine table base, a flower basket rod cleaning material box and a flower basket rod conveying module are arranged on the main machine table base, and a camera detection module is arranged on the mechanical arm. The flower basket rods are detected through the camera detection module, the flower basket rods are sorted through the mechanical arm according to the states of the flower basket rods, the problems that the flower basket rods of an existing machine table are many in degradation damage and abnormity can be solved, then the EL yield and the appearance yield of solar cells are improved, and the value of single finished products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wet etching slot-type machines for solar cell sheets, in particular to a device for detecting the state of a wet-process flower basket pressure rod. Background Art

[0002] As solar power generation grows stronger and photovoltaic cells develop rapidly, the cost of raw silicon in the photovoltaic industry remains high. To address this problem, manufacturers have promoted the production of thin-sheet and large-size raw silicon, resulting in the need to add basket rods to protect the silicon wafers from sticking during the subsequent wet process. Currently, the basket rods are deformed and damaged after long-term use, resulting in a large number of silicon wafers sticking, carrying liquid, and fragments, which urgently needs to be solved.

[0003] It is now necessary to make targeted solutions to the above-mentioned phenomena in order to reduce the occurrence of abnormalities and lower the degradation rate. Utility Model Content

[0004] The utility model provides a device for detecting the state of a wet-process flower basket pressure rod, which is used to solve the problems raised in the background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A device for detecting the status of wet-process flower basket pressure rods comprises a main platform base, a flower basket rod transmission belt and a manipulator are provided on one side of the main platform base, the manipulator is connected to a manipulator telescopic rod, the manipulator telescopic rod is used to adjust the height of the manipulator, the flower basket rod transmission belt is located below the manipulator, a waste flower basket rod storage box is connected to the main platform base, a flower basket rod cleaning material box and a flower basket rod transmission module are provided on the main platform base, and a camera detection module is provided on the manipulator.

[0007] Preferably, the manipulator includes a clamp seat, a clamp module telescopic rod is provided on the clamp seat, two sets of flower basket rod clamps are connected to both ends of the clamp module telescopic rod, the flower basket rod clamp is provided with a module connector, and the module connector is connected to a camera detection module.

[0008] Preferably, the flower basket rod transmission belt is parallel to the flower basket rod conveying module.

[0009] Preferably, the flower basket rod conveying module includes a flower basket rod tray, a lifting module, and a conveying guide rail. The lifting module and the conveying guide rail are connected to the inside of the main machine base, the flower basket rod tray is connected to the lifting module, and the flower basket rod tray is on the upper part of the main machine base. The flower basket rod conveying module can move on the main machine base.

[0010] Preferably, the flower basket rod cleaning material box is located above the main machine base and the conveying guide rail.

[0011] Preferably, the flower basket rod cleaning box includes an upper cover plate of the flower basket rod cleaning box, a flower basket rod bottom support, a flower basket rod cleaning box hook, and a flower basket rod cleaning box base. The flower basket rod cleaning box base is arranged on the main machine base, the upper cover plate of the flower basket rod cleaning box is connected to the flower basket rod cleaning box base, the flower basket rod cleaning box hook is connected to the upper cover plate of the flower basket rod cleaning box, and the flower basket rod bottom support is connected to the flower basket rod cleaning box base.

[0012] Preferably, the flower basket rod clamp is made of PVC plastic;

[0013] The clamp module telescopic rod is made of high-strength acid and alkali resistant alloy.

[0014] Preferably, the flower basket rod tray is made of PP plastic;

[0015] The jacking module is made of high-strength corrosion-resistant alloy;

[0016] The conveying guide rail is made of PE material and high-strength corrosion-resistant alloy;

[0017] The flower basket rod tray, the lifting module and the conveying guide rail can all be disassembled and replaced.

[0018] Preferably, the upper cover plate of the flower basket stem cleaning box, the flower basket stem bottom support, and the flower basket stem cleaning box base are all made of PFA material;

[0019] The flower basket rod cleaning box hook is made of PVDF material;

[0020] The upper cover plate of the flower basket rod cleaning material box, the flower basket rod bottom support, the flower basket rod cleaning material box hook, and the flower basket rod cleaning material box base are all removable and replaceable.

[0021] Preferably, the camera detection module includes a program device for detecting the status information of the turnbuckle and processing abnormal information of the turnbuckle.

[0022] Compared with the prior art, the present invention has at least the following beneficial effects:

[0023] This application uses a camera detection module to detect the flower basket rods, and sorts the flower basket rods according to their status through a robot arm, which can solve the problems of frequent degradation, damage and abnormalities of the flower basket rods in existing machines, thereby improving the EL yield and appearance yield of solar cells and increasing the value of single finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0025] Figure 2This is a schematic diagram of the structure of the manipulator of the present utility model;

[0026] Figure 3 This is a structural diagram of the flower basket rod transmission module of the present utility model;

[0027] Figure 4 This is a structural diagram of the flower basket rod cleaning box of the present utility model;

[0028] Figure 5 This is a step diagram of the working method of the present utility model.

[0029] In the figure: 1. Flower basket rod transmission belt; 2. Robot arm telescopic rod; 3. Robot arm; 31. Flower basket rod clamp; 32. Camera detection module; 33. Module connector; 34. Clamp module telescopic rod; 4. Flower basket rod cleaning box; 41. Upper cover of flower basket rod cleaning box; 42. Flower basket rod bottom support; 43. Flower basket rod cleaning box hook; 44. Flower basket rod cleaning box base; 5. Main unit base; 6. Flower basket rod transmission module; 61. Flower basket rod tray; 62. Lifting module; 63. Conveyor rail; 7. Waste flower basket rod storage box; 8. Flower basket rod. DETAILED DESCRIPTION

[0030] In the present invention, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish between protective components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but this must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0031] Example

[0032] See also Figure 1-5 A device for detecting the status of wet flower basket pressure rods includes a main platform base 5, one side of which is provided with a flower basket rod transmission belt 1 and a manipulator 3, the manipulator 3 is connected to a manipulator telescopic rod 2, the manipulator telescopic rod 2 is used to adjust the height of the manipulator 3, the flower basket rod transmission belt 1 is located below the manipulator 3, the main platform base 5 is connected to a waste flower basket rod storage box 7, the main platform base 5 is provided with a flower basket rod cleaning material box 4 and a flower basket rod transmission module 6, and the manipulator 3 is provided with a camera detection module 32.

[0033] The camera detection module 32 can refer to the 3D camera detection module in the fully automatic dispensing and detection device of Chinese patent CN220215523U;

[0034] The manipulator 3 includes a clamp seat, on which a clamp module telescopic rod 34 is provided. Two sets of basket rod clamps 31 are connected to both ends of the clamp module telescopic rod 34. The basket rod clamps 31 are provided with a module connector 33, and the module connector 33 is connected to a camera detection module 32.

[0035] The flower basket stem transmission belt 1 is parallel to the flower basket stem transmission module 6 .

[0036] The flower basket rod conveying module 6 includes a flower basket rod tray 61, a lifting module 62, and a conveying guide rail 63. The lifting module 62 and the conveying guide rail 63 are connected to the inside of the main station base 5. The flower basket rod tray 61 is connected to the lifting module 62, and the flower basket rod tray 61 is on the upper part of the main station base 5. The flower basket rod conveying module 6 can move on the main station base 5.

[0037] The lifting module 62 can be a linear motor or an electric telescopic rod;

[0038] The flower basket stem cleaning material box 4 is located above the main machine base 5 and the conveying guide rail 63.

[0039] The flower basket rod cleaning material box 4 includes an upper cover plate 41 of the flower basket rod cleaning material box, a flower basket rod bottom support 42, a flower basket rod cleaning material box hook 43, and a flower basket rod cleaning material box base 44. The flower basket rod cleaning material box base 44 is arranged on the main machine base 5. The upper cover plate 41 of the flower basket rod cleaning material box is connected to the flower basket rod cleaning material box base 44, the flower basket rod cleaning material box hook 43 is connected to the upper cover plate 41 of the flower basket rod cleaning material box, and the flower basket rod bottom support 42 is connected to the flower basket rod cleaning material box base 44.

[0040] The flower basket rod clamp 31 is made of PVC plastic;

[0041] The clamp module telescopic rod 34 is made of high-strength acid and alkali resistant alloy.

[0042] The flower basket rod tray 61 is made of PP plastic;

[0043] The lifting module 62 is made of high-strength corrosion-resistant alloy;

[0044] The conveying guide rail 63 is made of PE material and high-strength corrosion-resistant alloy;

[0045] The flower basket rod tray 61, the lifting module 62, and the conveying guide rail 63 can all be disassembled and replaced.

[0046] The upper cover plate 41 of the basket rod cleaning box, the basket rod bottom support 42, and the basket rod cleaning box base 44 are all made of PFA material;

[0047] The flower basket rod cleaning box hook 43 is made of PVDF material;

[0048] The upper cover plate 41 of the flower basket rod cleaning box, the flower basket rod bottom support 42, the flower basket rod cleaning box hook 43, and the flower basket rod cleaning box base 44 are all removable and replaceable.

[0049] The camera detection module 32 includes a program device for detecting the status information of the turnbuckle and processing abnormal information of the turnbuckle.

[0050] The working method of the device is:

[0051] After the flower basket rod 8 reaches the flower basket rod transmission belt 1, the flower basket rod transmission belt 1 starts working to transport the flower basket rod 8 to the bottom of the robot 3;

[0052] The manipulator telescopic rod 2 begins to descend, and the manipulator 3 reaches the position corresponding to the left and right sides of the flower basket rod 8. The clamp module telescopic rod 34 begins to retract, clamping the flower basket rod 8. The camera detection module 32 starts to work to check whether the flower basket rod 8 is in normal condition.

[0053] If the flower basket rod 8 is abnormal, feedback is sent to the robot 3, which executes the command. The robot's telescopic rod 2 begins to rise and transports the flower basket rod 8 to the top of the waste flower basket rod storage box 7 according to the command. The robot's telescopic rod 2 begins to descend and places it in the waste flower basket rod storage box 7. The robot 3 returns to its initial position.

[0054] If the flower basket rod 8 is normal, feedback is sent to the robot 3, which executes the command. According to the command, the flower basket rod 8 is transported to the top of the flower basket rod tray 61. Then, the robot's telescopic rod 2 begins to descend and places it on the flower basket rod tray 61. The lifting module 62 begins to rise, and the conveyor rail 63 conveys the flower basket rod 8 to the top of the flower basket rod base 42. Then, the lifting module 62 begins to descend, and the flower basket rod 8 is delivered to the position of the flower basket rod base 42. The conveyor rail 63 begins its return journey, conveying the flower basket rod tray 61 to its initial position, and the robot 3 returns to its initial position.

[0055] The whole process can remove the abnormal turnbuckle 8;

[0056] The device of the present invention can solve the problems of frequent degradation, damage and abnormality of the basket rods of existing machines, thereby improving the EL yield and appearance yield of solar cells and increasing the value of single finished wafers.

[0057] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A device for detecting the status of a wet-process flower basket pressure rod, characterized in that: The invention comprises a mainframe base (5), a flower basket rod transmission belt (1) and a manipulator (3) are provided on one side of the mainframe base (5), the manipulator (3) is connected to a manipulator telescopic rod (2), the manipulator telescopic rod (2) is used to adjust the height of the manipulator (3), the flower basket rod transmission belt (1) is located below the manipulator (3), a waste flower basket rod storage box (7) is connected to the mainframe base (5), a flower basket rod cleaning material box (4) and a flower basket rod transmission module (6) are provided on the mainframe base (5), and a camera detection module (32) is provided on the manipulator (3).

2. The device for detecting the status of a wet-process turnbuckle pressure rod according to claim 1, characterized in that: The manipulator (3) comprises a fixture seat, a fixture module telescopic rod (34) is provided on the fixture seat, two sets of basket rod fixtures (31) are connected to both ends of the fixture module telescopic rod (34), a module connector (33) is provided on the basket rod fixture (31), and a camera detection module (32) is connected to the module connector (33).

3. The device for detecting the status of a wet-process basket pressure rod according to claim 1, characterized in that: The flower basket rod transmission belt (1) is parallel to the flower basket rod transmission module (6).

4. The device for detecting the status of a wet-process basket pressure rod according to claim 1, characterized in that: The flower basket rod transmission module (6) comprises a flower basket rod tray (61), a lifting module (62), and a transmission guide rail (63); the lifting module (62) and the transmission guide rail (63) are connected to the inside of the main machine base (5); the flower basket rod tray (61) is connected to the lifting module (62), and the flower basket rod tray (61) is located on the upper part of the main machine base (5); and the flower basket rod transmission module (6) is movable on the main machine base (5).

5. The device for detecting the status of a wet-process basket pressure rod according to claim 4, characterized in that: The basket rod cleaning material box (4) is located above the main machine base (5) and the conveying guide rail (63).

6. The device for detecting the status of a wet-process basket pressure rod according to claim 1, characterized in that: The basket rod cleaning material box (4) comprises a basket rod cleaning material box upper cover (41), a basket rod bottom support (42), a basket rod cleaning material box hook (43), and a basket rod cleaning material box base (44). The basket rod cleaning material box base (44) is arranged on a main machine base (5). The basket rod cleaning material box upper cover (41) is connected to the basket rod cleaning material box base (44), the basket rod cleaning material box hook (43) is connected to the basket rod cleaning material box upper cover (41), and the basket rod bottom support (42) is connected to the basket rod cleaning material box base (44).

7. The device for detecting the status of a wet-process basket pressure rod according to claim 2, characterized in that: The flower basket rod clamp (31) is made of PVC plastic; The clamp module telescopic rod (34) is made of a high-strength acid- and alkali-resistant alloy.

8. The device for detecting the status of a wet-process turnbuckle pressure rod according to claim 4, characterized in that: The flower basket rod tray (61) is made of PP plastic; The lifting module (62) is made of a high-strength corrosion-resistant alloy; The conveying guide rail (63) is made of PE material and high-strength corrosion-resistant alloy; The flower basket rod tray (61), the lifting module (62), and the conveying guide rail (63) are all capable of being disassembled and replaced.

9. The device for detecting the status of a wet-process basket pressure rod according to claim 6, characterized in that: The upper cover plate (41) of the basket rod cleaning box, the basket rod bottom support (42), and the basket rod cleaning box base (44) are all made of PFA material; The flower basket rod cleaning material box hook (43) is made of PVDF material; The upper cover plate (41) of the basket rod cleaning box, the basket rod bottom support (42), the basket rod cleaning box hook (43), and the basket rod cleaning box base (44) are all detachable and replaceable.

10. The device for detecting the status of a wet-process turnbuckle pressure rod according to claim 1, characterized in that: The camera detection module (32) includes a program device for detecting turnbuckle status information and processing turnbuckle abnormality information.

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