Battery pack shaping and trimming device

By designing a battery pack shaping edge cutting device with upper and lower mold shaping blocks and removable cutting edges, the problem of station changes affecting efficiency and burrs affecting processing speed in battery pack production is solved, and an efficient and accurate shaping edge cutting process is achieved, which improves production efficiency.

CN223234778UActive Publication Date: 2025-08-19JIANGSU TIANHONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422547708.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-19
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the battery pack production process, the workpiece changes the work station and positioning multiple times affect the production efficiency and positioning accuracy, and the burrs generated after cutting edges affect the processing speed.

Method used

A battery pack shaping edge cutting device including upper and lower mold shaping blocks is designed, and the guide sleeve and guide column seat are used for limiting positioning, combined with a detachable cutting edge and elastic parts, to achieve rapid shaping and edge cutting, and to quickly determine the product completion status through the horizontal detection device and the ejection block.

Benefits of technology

Improve production efficiency and positioning accuracy, ensure processing continuity and blanking speed, reduce tool replacement time, and improve the accuracy and production efficiency of shaping and edge cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery pack shaping and trimming device which comprises an upper die shaping block and a lower die shaping block which are arranged up and down, the lower die shaping block comprises a bottom plate, a product positioning block and a guide pillar seat, the product positioning block and the guide pillar seat are arranged on the bottom plate, and the upper die shaping block comprises a top plate, a material pressing plate, a knife edge plate and a material pressing block. A supporting plate is arranged between the top plate and the material pressing plate, the material pressing plate is in sliding connection with an inner guide column fixedly arranged between the knife edge plate and the top plate, the material pressing plate and the material pressing block are fixedly connected through a connecting rod penetrating through the knife edge plate, and a guide sleeve seat is further arranged at the bottom of the knife edge plate. Guide sleeves corresponding to the guide columns of the guide column base are arranged at the bottom of the guide sleeve base, and an elastic piece is further arranged between the pressing plate and the top plate. Through the overall arrangement, the whole shaping and trimming process is efficient and rapid, positioning is accurate, and the production efficiency is greatly improved under the condition that the shaping and trimming accuracy and the working speed are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of trimming dies, in particular to a battery pack shaping and trimming device. Background Art

[0002] With the improvement of people's living standards and the current trend of environmental protection, energy conservation, and a green ecological earth, new energy vehicles, with the strong support of the country, are growing stronger and stronger and are being used more and more widely. The batteries that match new energy vehicles are also developing rapidly accordingly. The battery pack is an important component of the battery. It determines the operating environment of the battery module and thus affects the battery life. However, the battery pack production process is complicated, and different processes generally need to be operated at different workstations. Therefore, during the continuous processing of multiple processes, the workpiece needs to be changed and repositioned multiple times, which will seriously affect the production efficiency and positioning accuracy of the battery pack. In addition, the burrs generated by such products after trimming are prone to attach to the lower die in a ring shape, affecting the blanking speed during processing. Summary of the Invention

[0003] Therefore, it is necessary to provide a battery pack shaping and trimming device with high efficiency, good stability and high accuracy.

[0004] To achieve the above objectives, the inventors provide a battery pack shaping and trimming device, which is characterized by comprising: a lower die shaping block arranged in sequence from bottom to top for fixing the workpiece, and an upper die shaping block that reciprocates on the lower die shaping block and shapes the workpiece.

[0005] The lower mold shaping block includes: a bottom plate and a product positioning block and a guide column seat arranged on the bottom plate, the guide column seat is provided with a guide column, and the product positioning block is provided with a waste slag middle hole running through it from top to bottom;

[0006] The upper mold shaping block includes: a top plate, a pressure plate, a knife plate and a pressure block, a support plate is provided between the top plate and the pressure plate, the pressure plate is slidably connected to the inner guide column fixedly provided between the knife plate and the top plate, the pressure plate and the pressure block are fixedly connected by a connecting rod provided through the knife plate, the position of the pressure block corresponds to the upper and lower sides of the product positioning block, a knife edge is provided below the knife plate corresponding to the outer side of the pressure block, a guide sleeve seat is further provided at the bottom of the knife plate, a guide sleeve corresponding to the guide column of the guide column seat is provided at the bottom of the guide sleeve seat, and an elastic member is further provided between the pressure plate and the top plate;

[0007] When the guide sleeve seat and the guide column seat are not in contact, it is the first limit position;

[0008] The second limit position is when the guide sleeve seat contacts the guide post seat, the guide post has not fully entered the guide sleeve, and the pressing block contacts the product fixed on the product positioning block;

[0009] The guide post completely enters the guide sleeve, the blade plate moves downward on the connecting rod relative to the pressing plate, the pressing plate moves upward on the inner guide post relative to the top plate, and the elastic member between the pressing plate and the top plate is compressed to the third limit position.

[0010] As a preferred structure of the present invention, the pressing block is divided into several shaping areas, and the waste slag middle hole on the product positioning block is arranged corresponding to the shaping area.

[0011] As a preferred structure of the present invention, the blade is arranged around the shaping area, and burr segments are provided on the blade.

[0012] As a preferred structure of the present invention, an ejection block is provided on the top plate at a position corresponding to the elastic member. When the upper mold shaping block and the lower mold shaping block are in the third limit position, the elastic member ejects the ejection block.

[0013] As a preferred structure of the present invention, a pressure signal sensor is provided on the pressing plate of the upper mold shaping block.

[0014] As a preferred structure of the present invention, the bottom plate is provided with an opening corresponding to the lower portion of the middle hole of the waste slag.

[0015] As a preferred structure of the present invention, the blade is a detachable blade.

[0016] As a preferred structure of the present invention, the elastic member arranged between the pressing plate and the top plate is a nitrogen spring.

[0017] As a preferred structure of the present invention, a level detection device is provided diagonally on the product positioning block.

[0018] As a preferred structure of the present invention, the level detection device includes at least two groups and is arranged at the corners of the product positioning block.

[0019] Different from the existing technology, the above technical solution has the following beneficial effects:

[0020] (1) By setting the upper and lower mold shaping blocks, the product can be shaped and trimmed quickly and effectively, and the guide sleeve seat and guide column seat set on the shaping block are used for limiting. When the upper mold shaping block is pressed down, the knife edge set on the pressing block can quickly shape the product, ensuring high efficiency in the continuous processing process;

[0021] (2) By ejecting the ejector block through the elastic part, a signal that the product has been shaped and trimmed can be quickly obtained. The entire process is coherent and fast, and the ejector block can quickly determine that the product has been shaped. After the ejector block is ejected, the finished product is quickly withdrawn and the next round of shaping is continued;

[0022] (3) By setting a corresponding waste slag middle hole in the lower die shaping block and setting a burr segmentation on the blade, it can fall smoothly after completing the shaping and trimming, ensuring the blanking speed during processing;

[0023] (4) The blade used for shaping and trimming in the shaping area of the blade plate is a detachable blade, which is easy to replace separately, reducing the time lost in replacing the overall tool holder and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic diagram of a battery pack shaping and trimming device.

[0025] Figure 2 This is a bottom view of the upper mold shaping block in a battery pack shaping and trimming device.

[0026] Figure 3 A top view of the lower mold shaping block in a battery pack shaping and trimming device.

[0027] Figure 4 This is a front view of a battery pack shaping and trimming device.

[0028] Description of reference numerals:

[0029] 1. Lower die shaping block, 2. Upper die shaping block, 11. Bottom plate, 12. Product positioning block, 13. Guide column seat, 131. Guide column, 14. Waste slag middle hole, 21. Top plate, 22. Pressing plate, 23. Blade plate, 231. Blade, 24. Pressing block, 25. Support plate, 26. Connecting rod, 27. Guide sleeve seat, 271. Guide sleeve, 28. Elastic part, 29. Inner guide column, 3. Level detection device. DETAILED DESCRIPTION

[0030] In order to explain the technical content, structural features, achieved objectives and effects of the technical solution in detail, the following is a detailed description in conjunction with specific embodiments and accompanying drawings.

[0031] like Figures 1 to 4 As shown, this embodiment provides a battery pack shaping and trimming device, comprising a lower die shaping block 1 for fixing the workpiece and an upper die shaping block 2 for reciprocating on the lower die shaping block 1 and shaping the workpiece.

[0032] The lower mold shaping block 1 includes: a base plate 11 and a product positioning block 12 and a guide column seat 13 arranged on the base plate 11, a guide column 131 is provided on the guide column seat 13, and a waste slag middle hole 14 is provided in the product positioning block 12 that passes through the upper and lower parts; the base plate 11 is provided with an opening below the waste slag middle hole 14.

[0033] The upper mold shaping block 2 includes: a top plate 21, a pressure plate 22, a knife edge plate 23 and a pressure block 24. A support plate 25 is provided between the top plate 21 and the pressure plate 22. The pressure plate 22 is slidably connected to an inner guide column 29 fixedly provided between the knife edge plate 23 and the top plate 21. The pressure plate 22 and the pressure block 24 are fixedly connected by a connecting rod 26 provided through the knife edge plate 23. The position of the pressure block 24 corresponds to the upper and lower sides of the product positioning block 12. A knife edge 2 is provided below the knife edge plate 23 corresponding to the outer side of the pressure block 24. 31, the blade 231 is arranged around the shaping area, and the blade 231 is provided with a burr segmentation, and the blade 231 is a detachable blade; a guide sleeve seat 27 is also provided at the bottom of the blade plate 23, and a guide sleeve 271 corresponding to the guide column 131 of the guide column seat 13 is provided at the bottom of the guide sleeve seat 27; an elastic member 28 is also provided between the pressing plate 22 and the top plate 21, and the elastic member 28 is a nitrogen spring; the pressing block 24 is divided into several shaping areas, and the waste slag middle hole 14 on the product positioning block 12 is provided corresponding to the shaping area.

[0034] An ejection block is provided on the top plate 21 at a position corresponding to the elastic member 28 . When the upper mold shaping block 2 and the lower mold shaping block 1 are at the third limit position, the elastic member 28 ejects the ejection block.

[0035] The pressing plate 22 is provided with a pressure signal sensor for receiving a signal indicating that the pressing plate 22 is in position.

[0036] A level detection device 3 is provided on the product positioning block 12 for performing level detection on the product on the product positioning block 12. The level detection device 3 includes at least two groups and is arranged at the corners of the product positioning block 12. The diagonally arranged level detection devices 3 constitute one group.

[0037] When the guide sleeve seat 27 and the guide column seat 13 are not in contact, it is the first limit position;

[0038] The second limit position is when the guide sleeve seat 27 contacts the guide post seat 13, the guide post 131 has not fully entered the guide sleeve 271, and the pressing block 24 contacts the product fixed on the product positioning block 12;

[0039] The guide post 131 completely enters the guide sleeve 271, the blade plate 23 moves downward on the connecting rod 26 relative to the pressing plate 22, and the pressing plate 22 moves upward on the inner guide post 29 relative to the top plate 21. When the elastic member 28 between the pressing plate 22 and the top plate 21 is compressed, it reaches the third limit position, at which time the elastic member 28 pushes the ejection block out;

[0040] The upper mold shaping block 2 and the lower mold shaping block 1 move between a first limit position, a second limit position and a third limit position.

[0041] The working process of the entire battery pack shaping and trimming device is as follows: the product is placed on the product positioning block 12 by the robot, and the upper mold shaping block 2 is pressed down by the hydraulic press, so that the upper mold shaping block 2 and the lower mold shaping block 1 enter the first extreme position, the second extreme position and the third extreme position in turn. After the shaping and trimming are completed, the upper mold shaping block 2 is pushed back upward, and the product falls into the opening in the bottom plate 11. After the product is taken out by the robot, the upper mold shaping block 2 and the lower mold shaping block 1 are cleaned by blowing air around them, and the cycle operation is repeated.

[0042] By setting the upper and lower mold shaping blocks 1, the product can be shaped and trimmed quickly and effectively, and the guide sleeve seat 27 and the guide column seat 13 set on the shaping block are limited. During the downward pressing process of the upper mold shaping block 2, the knife edge 231 set on the pressing block 24 can quickly shape the product, ensuring high efficiency during the continuous processing process.

[0043] By ejecting the ejection block through the elastic member 28, a signal that the product shaping and trimming is completed can be quickly obtained. The whole process is coherent and fast, and the ejection block can quickly determine that the product shaping is completed. After the ejection block is ejected, the finished product is quickly withdrawn and the next round of shaping is continued.

[0044] By setting a corresponding waste slag middle hole 14 in the lower mold shaping block 1 and providing a burr segmentation on the blade 231, it can fall smoothly after completing the shaping and trimming, ensuring the blanking speed during processing, and the blade 231 on the blade plate 23 used for shaping and trimming in the shaping area adopts a detachable blade 231, which is easy to replace separately, reducing the time lost in replacing the entire tool holder and improving production efficiency. The overall setting of this application makes the entire shaping and trimming process efficient and fast, and the positioning is accurate, greatly improving production efficiency while ensuring accuracy.

[0045] It should be noted that although the above embodiments have been described herein, this does not limit the scope of patent protection of the present invention. Therefore, based on the innovative concept of the present invention, changes and modifications to the embodiments described herein, or equivalent structural or process transformations made using the contents of the present invention specification and drawings, and direct or indirect application of the above technical solutions to other related technical fields, are all included in the scope of patent protection of the present invention.

Claims

1. A battery pack shaping and trimming device, characterized in that: Including: upper mold shaping block and lower mold shaping block set up above and below, The lower mold shaping block includes: a bottom plate and a product positioning block and a guide column seat arranged on the bottom plate, the guide column seat is provided with a guide column, and the product positioning block is provided with a waste slag middle hole running through it from top to bottom; The upper mold shaping block includes: a top plate, a pressure plate, a knife plate and a pressure block, a support plate is provided between the top plate and the pressure plate, the pressure plate is slidably connected to the inner guide column fixedly provided between the knife plate and the top plate, the pressure plate and the pressure block are fixedly connected by a connecting rod provided through the knife plate, the position of the pressure block corresponds to the upper and lower sides of the product positioning block, a knife edge is provided below the knife plate corresponding to the outer side of the pressure block, a guide sleeve seat is further provided at the bottom of the knife plate, a guide sleeve corresponding to the guide column of the guide column seat is provided at the bottom of the guide sleeve seat, and an elastic member is further provided between the pressure plate and the top plate; When the guide sleeve seat and the guide column seat are not in contact, it is the first limit position; The second limit position is when the guide sleeve seat contacts the guide post seat, the guide post has not fully entered the guide sleeve, and the pressing block contacts the product fixed on the product positioning block; The guide post completely enters the guide sleeve, the blade plate moves downward on the connecting rod relative to the pressing plate, the pressing plate moves upward on the inner guide post relative to the top plate, and the elastic member between the pressing plate and the top plate is compressed to the third limit position.

2. The battery pack shaping and trimming device according to claim 1, characterized in that: The pressing block is divided into a plurality of shaping areas, and the waste slag middle hole on the product positioning block is arranged corresponding to the shaping area.

3. The battery pack shaping and trimming device according to claim 2, characterized in that: The knife edge is arranged around the shaping area, and burr segments are arranged on the knife edge.

4. The battery pack shaping and trimming device according to claim 1, characterized in that: An ejection block is provided on the top plate at a position corresponding to the elastic member. When the upper mold shaping block and the lower mold shaping block are at the third limit position, the elastic member ejects the ejection block.

5. The battery pack shaping and trimming device according to claim 1, characterized in that: A pressure signal sensor is provided on the pressing plate of the upper mold shaping block.

6. The battery pack shaping and trimming device according to claim 1, characterized in that: The bottom plate is provided with an opening corresponding to the lower portion of the middle hole of the waste residue.

7. The battery pack shaping and trimming device according to claim 1, characterized in that: The knife edge is a detachable knife edge.

8. The battery pack shaping and trimming device according to claim 1, characterized in that: The elastic member arranged between the pressing plate and the top plate is a nitrogen spring.

9. The battery pack shaping and trimming device according to claim 1, characterized in that: A level detection device is provided diagonally on the product positioning block.

10. The battery pack shaping and trimming device according to claim 9, characterized in that: The level detection device includes at least two groups and is arranged at the corners of the product positioning block.