Linear cutting clamp and clamping system

By designing the tooling base and press-fit assembly of wire cutting fixtures, the clamping problem of short sandwich bolts is solved, stable clamping and efficient cutting of multiple bolts are achieved, and sample preparation efficiency and quality are improved.

CN223235235UActive Publication Date: 2025-08-19BEIJING HANGWEI JOINING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422298153.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-08-19
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing clamping tooling is difficult to clamp short sandwich bolts, and it is impossible to clamp multiple bolts at the same time, resulting in low sample preparation efficiency.

Method used

A wire cutting fixture is designed, including a tooling base and a press-fit assembly. The tooling base has a receiving channel and a limiting groove. The press-fit assembly fixes the bolt head through the top rod to achieve stable clamping of multiple bolts.

Benefits of technology

It improves the stability of the bolts, avoids displacement during wire cutting, and can cut multiple bolts at the same time, significantly improving sample preparation efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wire cutting clamp and a clamping system, relates to clamp technical field, including frock base and press-fitting subassembly, frock base includes frame main part, the accommodation channel that runs through frame main part along the preset direction, and the spacing groove that is provided on frame main part and is communicated with accommodation channel and external space, the containing channel is used for containing a bolt head of a bolt, and the limiting groove is used for allowing a screw of the bolt to penetrate. The press-fitting assembly comprises at least one ejector rod adjustably arranged on the frame body, one end of the ejector rod is arranged in the containing channel and faces the limiting groove, the other end of the ejector rod penetrates through the frame body, and the ejector rod is used for abutting against the bolt head of the bolt. According to the utility model, the bolt can be fixed through the crimping assembly, and the problem of displacement of the bolt during linear cutting is avoided, so that the cutting quality is improved. And moreover, a plurality of bolts can be cut at the same time through one-time linear cutting, so that the sample preparation efficiency is remarkably improved, and the sample preparation quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to a wire cutting clamp and a clamping system. Background Art

[0002] To improve the safety and reliability of aircraft, aviation standard bolts are held to high standards. To better test the safety of aviation standard bolts, metallographic examinations such as thread profiles are necessary, necessitating the cutting of the bolt specimens and metallographic sample preparation. In this field, wire cutting equipment is primarily used to cut bolts, but some aviation standard bolts have short rod diameters, such as short sandwich bolts, making it difficult for existing clamping tools to clamp the bolts with calipers. Furthermore, existing clamping tools are generally only capable of single-piece clamping and cannot simultaneously clamp multiple bolts, thereby reducing sample preparation efficiency. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a wire cutting fixture and a clamping system for solving at least one of the above-mentioned technical problems.

[0004] The above-mentioned purpose of the present invention can be achieved by adopting the following technical solutions. The present invention provides a wire cutting fixture, comprising:

[0005] A tool base, the tool base comprising a frame body, a receiving channel penetrating the frame body in a preset direction, and a limiting groove provided on the frame body and connecting the receiving channel with an external space, the receiving channel being used to receive a bolt head of a bolt, and the limiting groove being used to allow the screw shaft of the bolt to pass through;

[0006] A press-fitting assembly includes at least one push rod adjustably arranged on the frame body, one end of the push rod is arranged in the accommodating channel and facing the limiting groove, and the other end of the push rod passes through the frame body, and the push rod is used to press on the bolt head of the bolt.

[0007] In a preferred embodiment of the present invention, at least one mounting through hole is provided on the frame body, the mounting through hole is arranged facing the limiting groove, and the push rod is adjustably inserted into the mounting through hole.

[0008] In a preferred embodiment of the present invention, a plurality of the mounting through holes are provided, and the plurality of the mounting through holes are spaced apart along the extending direction of the limiting groove, and a corresponding push rod is provided in each of the mounting through holes.

[0009] In a preferred embodiment of the present invention, the press-fitting assembly also includes a positioning nut and an elastic member. The positioning nut is threadedly connected to the push rod and abuts against the outer wall of the frame body. The elastic member is arranged between the push rod and the frame body, and the elastic member is used to provide clamping force for the push rod.

[0010] In a preferred embodiment of the present invention, the elastic member includes a spring, which is sleeved on the top rod and arranged in the accommodating channel. The spring can abut between one end of the top rod and the inner wall of the frame body to provide clamping force.

[0011] In a preferred embodiment of the present invention, the accommodating channel includes a relatively parallel upper end surface and a lower end surface, the mounting through hole is provided on the lower end surface, and the limiting groove is provided on the upper end surface.

[0012] In a preferred embodiment of the present invention, along the direction from top to bottom, the limiting groove includes a cylindrical section and a conical section connected to the cylindrical section, and the large end of the conical section is arranged on the upper end surface.

[0013] In a preferred embodiment of the present invention, a top block is provided at one end of the push rod, and the top block is used to be pressed onto the bolt head of the bolt.

[0014] In a preferred embodiment of the present invention, a clamping boss is provided at the bottom of the frame body, and the clamping boss is symmetrically arranged with respect to the extending direction of the limiting groove.

[0015] The utility model also provides a wire cutting clamping system, comprising a clamping device and the aforementioned wire cutting fixture, wherein the clamping device comprises a caliper, and the caliper is used for clamping the wire cutting fixture.

[0016] The technical solution of the utility model has the following significant beneficial effects:

[0017] When the wire cutting fixture of the utility model is used, the tooling base is clamped by the caliper of the clamping device, and the bolt to be cut is placed into the accommodating channel from one end opening of the accommodating channel on the frame body, so that the bolt head of the bolt is placed in the accommodating channel and the screw rod of the bolt is placed in the limiting groove. The bolt to be cut is fixed to the frame body by the push rod of the press-fit assembly, and then the bolt to be cut can be wire-cut to inspect the metallographic structure such as the thread profile of the bolt.

[0018] The present invention can limit the position of bolts by providing a receiving channel and a limiting groove on the frame body, so that the frame body can meet the needs of different types of bolts. Its structure is simple and reliable, with strong versatility, and reduces equipment costs, which helps to achieve rapid replacement of bolt samples of different specifications. In addition, the present invention can fix the bolts through the crimping assembly, thereby improving the stability of the bolts, avoiding the problem of bolt displacement during wire cutting, and thus improving the cutting quality. In particular, when multiple bolts are set on the frame body at the same time, the crimping assembly and the limiting groove cooperate to clamp and limit the multiple bolts, and then multiple bolts can be cut simultaneously through a single wire cutting, which significantly improves the sample preparation efficiency and improves the sample preparation quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] The drawings described herein are for illustrative purposes only and are not intended to limit the scope of the present invention in any way. Furthermore, the shapes and proportional dimensions of the components in the drawings are for illustrative purposes only and are intended to facilitate understanding of the present invention. They are not intended to limit the shapes and proportional dimensions of the components of the present invention. Those skilled in the art, guided by the present invention, may select various possible shapes and proportional dimensions to implement the present invention, depending on the specific circumstances.

[0021] Figure 1 This is a front cross-sectional view of the first embodiment of the wire cutting fixture of the present invention;

[0022] Figure 2 This is a front cross-sectional view of a second embodiment of the wire cutting fixture of the present invention;

[0023] Figure 3 This is a front cross-sectional view of a third embodiment of the wire cutting fixture of the present invention;

[0024] Figure 4 This is a side sectional view of an embodiment of the wire cutting fixture of the present invention.

[0025] Reference numerals in the above drawings:

[0026] 10. Bolts;

[0027] 100. Tooling base;

[0028] 110. Frame body;

[0029] 120, accommodating channel; 121, upper end surface; 122, lower end surface;

[0030] 130, limit slot;

[0031] 140, installation through hole;

[0032] 150, clamping boss;

[0033] 200, press-fit assembly;

[0034] 210, ejector rod; 211, ejector block;

[0035] 220, positioning nut;

[0036] 230. Elastic parts. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] Implementation Method 1

[0039] Please refer to Figures 1 to 4 As shown, a wire cutting fixture is provided in an embodiment of the present invention, which includes a tooling base 100 and a press-fitting assembly 200. The tooling base 100 includes a frame body 110, an accommodating channel 120 that penetrates the frame body 110 along a preset direction, and a limiting groove 130 that is arranged on the frame body 110 and connects the accommodating channel 120 with the external space. The accommodating channel 120 is used to accommodate the bolt head of the bolt 10, and the limiting groove 130 is used for the screw rod of the bolt 10 to pass through; the press-fitting assembly 200 includes at least one push rod 210 that is adjustably arranged on the frame body 110, one end of the push rod 210 is arranged in the accommodating channel 120 and facing the limiting groove 130, and the other end of the push rod 210 penetrates the frame body 110, and the push rod 210 is used to press on the bolt head of the bolt 10.

[0040] Overall, when the wire cutting fixture is used, the tooling base 100 is clamped by the caliper of the clamping device, and the bolt 10 to be cut is placed into the accommodating channel 120 from one end opening of the accommodating channel 120 on the frame body 110, so that the bolt head of the bolt 10 is placed in the accommodating channel 120 and the screw rod of the bolt 10 is placed in the limiting groove 130. The bolt 10 to be cut is fixed to the frame body 110 using the push rod 210 of the press-fitting assembly 200, and then the bolt 10 to be cut can be wire-cut to inspect the metallographic structure such as the thread profile of the bolt 10.

[0041] The present invention provides a locating channel 120 and a limiting groove 130 on the frame body 110 to limit the position of the bolt 10, allowing the frame body 110 to accommodate different types of bolts 10. Its simple and reliable structure, high versatility, and reduced equipment costs facilitate the rapid replacement of bolts 10 samples of different specifications. Furthermore, the present invention secures the bolt 10 through a crimping assembly, thereby improving its stability and preventing displacement of the bolt 10 during wire cutting, thereby enhancing cutting quality.

[0042] In the embodiment of the present invention, the preset direction is the length direction of the frame body 110, which is conducive to increasing the length of the accommodating channel 120 to meet the arrangement requirements of multiple bolts 10. The accommodating channel 120 has openings at both ends, so that the bolts 10 can be quickly placed into the accommodating channel 120.

[0043] In an embodiment of the present invention, at least one mounting through hole 140 is provided on the frame body 110 . The mounting through hole 140 is arranged facing the limiting groove 130 , and the push rod 210 is adjustably inserted into the mounting through hole 140 .

[0044] By setting a mounting through hole 140 on the frame body 110, the push rod 210 can pass through the mounting channel and abut against the bolt head of the bolt 10. The mounting channel can play a certain guiding and limiting role on the push rod 210, thereby improving the stability of the push rod 210 in use.

[0045] In a feasible embodiment, the push rod 210 is threadedly connected to the mounting through hole 140 , thereby facilitating adjustment of the position of the push rod 210 to better abut against the bolt 10 , thereby improving adjustment convenience.

[0046] Of course, in other feasible embodiments, designers can adjust the specific adjustment method of the push rod 210 according to usage needs, and no specific limitation is made here.

[0047] In the embodiment of the present utility model, as Figure 1 、 Figure 2 、 Figure 3 and Figure 4In the illustrated embodiment, a plurality of mounting through holes 140 are provided, and the plurality of mounting through holes 140 are spaced apart along the extending direction of the limiting slot 130 , and a corresponding ejector rod 210 is provided in each mounting through hole 140 .

[0048] By providing a plurality of installation channels, a plurality of push rods 210 can be provided by utilizing a plurality of installation through holes 140 , thereby being able to fix a plurality of bolts 10 at the same time.

[0049] When multiple bolts 10 are simultaneously arranged on the frame body 110, the cooperation between the multiple push rods 210 and the limiting grooves 130 can clamp and limit the multiple bolts 10, and then the multiple bolts 10 can be cut simultaneously through one wire cutting, which significantly improves the sample preparation efficiency and improves the sample preparation quality.

[0050] The number and arrangement of the mounting holes 140 can be adjusted by the designer according to the use requirements, and no specific limitation is imposed here. Preferably, the plurality of mounting holes 140 are arranged at equal intervals.

[0051] In the embodiment of the present utility model, as Figure 1 、 Figure 2 and Figure 3 In the embodiment shown, the press-fitting assembly 200 also includes a positioning nut 220 and an elastic member 230. The positioning nut 220 is threadedly connected to the push rod 210 and abuts against the outer wall of the frame body 110. The elastic member 230 is arranged between the push rod 210 and the frame body 110. The elastic member 230 is used to provide clamping force for the push rod 210.

[0052] Specifically, the mounting hole 140 and the push rod 210 are not connected, so that the push rod 210 can be freely adjusted in the mounting hole 140. In addition, the positioning nut 220 and the elastic member 230 cooperate to fix the push rod 210 in the mounting hole 140, and the push rod 210 has a tendency to abut against the bolt 10, thereby improving the clamping stability of the bolt 10.

[0053] In addition, the operator can overcome the elastic effect of the elastic member 230 by pulling the other end of the push rod 210, so that the push rod 210 can be separated from the bolt 10, which makes it easy to remove the bolt 10, significantly improving the efficiency of removing the bolt 10; it is also easy to quickly fix the new bolt 10 to be cut on the frame body 110, significantly improving the efficiency of replacing the bolt 10.

[0054] In an embodiment of the present invention, the elastic member 230 includes a spring, which is sleeved on the top rod 210 and arranged in the accommodating channel 120. The spring can abut between one end of the top rod 210 and the inner wall of the frame body 110 to provide clamping force.

[0055] Of course, in other feasible embodiments, designers can adjust the specific shape, structure and setting method of the elastic member 230 according to usage requirements. For example, the elastic member 230 can be set as a disc spring, an elastic block or an elastic rope, etc., and no specific restrictions are made here.

[0056] In the embodiment of the present utility model, as Figure 4 In the illustrated embodiment, the accommodating channel 120 includes a relatively parallel upper end surface 121 and a lower end surface 122 , the mounting through hole 140 is provided on the lower end surface 122 , and the limiting groove 130 is provided on the upper end surface 121 .

[0057] By making the upper end face 121 and the lower end face 122 of the accommodating channel 120 parallel, the push rod 210 can abut against the bolt head of the bolt 10 vertically or approximately vertically, and one side end face of the bolt head of the bolt 10 can also abut against the upper end face 121 in parallel, thereby reducing or eliminating the angle between the push rod 210 and the bolt head of the bolt 10, so that surface contact can be formed between the push rod 210 and the bolt 10, which significantly improves the clamping stability.

[0058] In the embodiment of the present utility model, as Figure 1 、 Figure 2 and Figure 3 In the illustrated embodiment, from top to bottom, the limiting groove 130 includes a cylindrical section and a conical section connected to the cylindrical section, and the large end of the conical section is disposed on the upper end surface 121 .

[0059] By configuring at least a portion of the retaining groove 130 as a tapered section, the tapered section can better accommodate the bolt head of the bolt 10, thereby improving the versatility of the retaining groove 130 and meeting the positioning requirements of multiple-head bolts 10, such as hexagonal heads, flat head heads, and countersunk heads. Designers can adjust the taper and size of the tapered section according to actual needs, and no specific numerical value is imposed here.

[0060] In an embodiment of the present invention, a top block 211 is provided at one end of the push rod 210 , and the top block 211 is used to be pressed onto the bolt head of the bolt 10 .

[0061] By arranging the ejector block 211 on the ejector rod 210 , the ejector block 211 can provide a contact area with the bolt head of the bolt 10 , thereby improving the clamping stability.

[0062] Furthermore, when the elastic member 230 is a spring, the top block 211 can also limit the spring, thereby preventing the spring from separating from the top rod 210 .

[0063] The designer can adjust the specific shape of the top block 211 according to the use requirements, and no specific limitation is imposed here. Preferably, the top block 211 is configured as a column.

[0064] In an embodiment of the present invention, a clamping boss 150 is provided at the bottom of the frame body 110 , and the clamping boss 150 is symmetrically arranged with respect to the extending direction of the limiting groove 130 .

[0065] By setting a clamping boss 150 at the bottom of the frame body 110, the clamping boss 150 can better cooperate with the caliper of the clamping device, thereby improving the clamping stability of the frame body 110 and preventing the frame body 110 from moving during wire cutting and affecting the cutting effect of the bolt 10.

[0066] The specific shape and structure of the clamping boss 150 can be adjusted by the designer according to the actual use requirements and is not specifically limited here. Preferably, the clamping boss 150 is constructed in a rectangular parallelepiped shape. More preferably, the frame body 110 and the clamping boss 150 are integrally provided, thereby improving the structural strength between the frame body 110 and the clamping boss 150. When the clamping boss 150 is provided, the push rod 210 extends through the clamping boss 150.

[0067] Implementation Method 2

[0068] An embodiment of the present invention provides a wire cutting clamping system, which includes a clamping device and the wire cutting fixture described in the first embodiment. The clamping device includes a caliper, and the caliper is used to clamp the wire cutting fixture.

[0069] The specific structure, working principle, and beneficial effects of the wire cutting fixture are the same as those in the first embodiment and will not be repeated here. By utilizing the wire cutting fixture described in the first embodiment, the wire cutting clamping system can simultaneously cut multiple bolts 10 with a single wire cutting operation, significantly improving sample preparation efficiency and quality.

[0070] All articles and references disclosed, including patent applications and publications, are incorporated herein by reference for all purposes. The term "essentially consisting of..." describing a combination should include the identified elements, ingredients, parts or steps and other elements, ingredients, parts or steps that do not substantially affect the basic novel features of the combination. The use of the terms "comprising" or "including" to describe the combination of elements, ingredients, parts or steps herein also contemplates an embodiment that is essentially composed of these elements, ingredients, parts or steps. By using the term "may", it is intended to illustrate that any attribute described that "may" include is optional. Multiple elements, ingredients, parts or steps can be provided by a single integrated element, ingredient, part or step. Alternatively, a single integrated element, ingredient, part or step can be divided into separate multiple elements, ingredients, parts or steps. The disclosure "one" or "an" used to describe an element, ingredient, part or step is not intended to exclude other elements, ingredients, parts or steps.

[0071] Each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to in detail. The above embodiments are only for illustrating the technical concept and features of the utility model. Their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly. They are not intended to limit the scope of protection of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the scope of protection of the utility model.

Claims

1. A wire cutting fixture, characterized in that: include: A tool base, the tool base comprising a frame body, a receiving channel penetrating the frame body in a preset direction, and a limiting groove provided on the frame body and connecting the receiving channel with an external space, the receiving channel being used to receive a bolt head of a bolt, and the limiting groove being used to allow the screw shaft of the bolt to pass through; A press-fitting assembly includes at least one push rod adjustably arranged on the frame body, one end of the push rod is arranged in the accommodating channel and facing the limiting groove, and the other end of the push rod passes through the frame body, and the push rod is used to press on the bolt head of the bolt.

2. The wire cutting fixture according to claim 1, wherein: At least one mounting through hole is provided on the frame body, the mounting through hole is arranged facing the limiting groove, and the push rod is adjustably inserted into the mounting through hole.

3. The wire cutting fixture according to claim 2, wherein: There are a plurality of mounting through holes, and the plurality of mounting through holes are arranged at intervals along the extending direction of the limiting groove, and one push rod is correspondingly arranged in each mounting through hole.

4. The wire cutting fixture according to claim 2, wherein: The press-fitting assembly also includes a positioning nut and an elastic member. The positioning nut is threadedly connected to the push rod and abuts against the outer wall of the frame body. The elastic member is arranged between the push rod and the frame body, and is used to provide clamping force for the push rod.

5. The wire cutting fixture according to claim 4, wherein: The elastic member includes a spring, which is sleeved on the push rod and arranged in the accommodating channel. The spring can abut between one end of the push rod and the inner wall of the frame body to provide a clamping force.

6. The wire cutting fixture according to claim 2, wherein: The accommodating channel includes an upper end surface and a lower end surface that are relatively parallel. The mounting through hole is provided on the lower end surface, and the limiting groove is provided on the upper end surface.

7. The wire cutting fixture according to claim 6, wherein: From top to bottom, the limiting groove includes a cylindrical section and a conical section connected to the cylindrical section, and the large end of the conical section is arranged on the upper end surface.

8. The wire cutting fixture according to claim 1, wherein: A top block is provided at one end of the push rod, and the top block is used for pressing onto the bolt head of the bolt.

9. The wire cutting fixture according to claim 1, wherein: A clamping boss is provided at the bottom of the frame body, and the clamping boss is symmetrically arranged relative to the extending direction of the limiting groove.

10. A wire cutting clamping system, characterized in that: The invention comprises a clamping device and the wire cutting fixture according to any one of claims 1 to 9, wherein the clamping device comprises a caliper, and the caliper is used to clamp the wire cutting fixture.