Cap pressing machine
By designing a cap press to realize the automatic assembly of TO and copper cups, it solves the problem of cushioning and error-prone traditional cap pressing process, improves production efficiency and product yield, and reduces labor costs.
Patent Information
- Application Number
- CN202422558804.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The traditional hat pressing process is cumbersome, prone to errors, high labor costs, high dead light rate, and difficult to achieve rapid automatic assembly of TO and copper cups.
A cap press is designed, including a workbench, TO material box placement area, disc, cap output area, empty pallet placement area and copper cup placement area. The needle cover servo motor is used to drive the TO clamp and prepressure and cap detection mechanism to realize the automatic assembly of TO and copper cup.
It improves production efficiency, reduces labor costs, reduces dead light rate, realizes the rapid and efficient combination of TO and copper cups, and supports the automated production of laser devices.
Smart Images
Figure CN223235563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cap pressing of TO and copper cup of semiconductor laser device, in particular to a cap pressing machine. Background Art
[0002] In traditional technology, the cap pressing process is relatively cumbersome, prone to errors, and involves many steps, which increases labor and material costs. In addition, the manual operation has a low yield rate and a high lamp failure rate, which does not meet production requirements. The details are as follows:
[0003] 1. It is necessary to manually assemble the TO and the copper cup separately, and put the TO into the copper cup for capping. Automation is difficult to achieve, and manual capping often results in damage, high error rate, and many dead lights.
[0004] 2. The TO and copper cup are small and inconvenient to operate;
[0005] 3. Manual capping is slow and can easily cause TO pin bending, affecting production.
[0006] Especially in the manufacturing process, a dedicated person is required to press the TO copper cup, which increases the cost. Secondly, the pressing process may easily cause the TO to be unsuccessful in grabbing, resulting in the damage of the TO pin, which increases the cost. Thirdly, in the production process, there may be situations such as TO pressing dead lamps, and the dead lamp rate is high, which increases the cost.
[0007] In the laser device production process, connecting and assembling each component is a critical step. To achieve rapid and automated assembly of semiconductor laser devices, placement is crucial for facilitating later commissioning. Therefore, automated device installation is essential to achieve greater energy efficiency and efficiency. The question arises: how to quickly and conveniently integrate the TO of a laser device with a copper cup to achieve automation, reduce costs, and facilitate portability and use. Utility Model Content
[0008] In response to the shortcomings of the existing technology, the utility model provides a cap pressing machine with a simple and compact structure and easy operation. It can quickly and efficiently combine TO and copper cup into one. It is an important component of the automated production of laser devices, which is used to replace manual labor, improve work efficiency and increase the yield of products during work.
[0009] To achieve the above objectives, the present invention provides the following technical solutions:
[0010] A cap pressing machine comprises a workbench, on which a TO material box placement area, a disc, a cap pressing output area, an empty tray placement area, and a copper cup placement area are provided. The disc is located at the center of the workbench, a TO clamp is provided above the disc, a material picking disc area is provided on one side of the TO material box placement area, a TO tray clamp is provided in the feeding direction of the TO material box placement area, the TO tray clamp is driven by a needle cover servo motor, a copper cup placement groove is provided on the disc below the TO clamp; a pre-pressing mechanism, a cap pressing mechanism and a cap pressing detection mechanism are provided on the outer peripheral edge of the disc, the pre-pressing mechanism, the cap pressing mechanism and the cap pressing detection mechanism are arranged according to the process direction, a cap pressing output area is provided on the disc, the copper cup placement groove and the cap pressing output area are respectively located on both sides of the disc, a discharging clamp is provided above the cap pressing output area, and an empty tray placement area and a full tray placement area are respectively provided on both sides of the discharging clamp.
[0011] Preferably, a copper cup placement area is provided on the disc, and a vibrating disc copper cup feeding port is provided in the feeding direction of the copper cup placement area.
[0012] Preferably, the copper cup placement area is arranged opposite to the cap pressing mechanism.
[0013] Preferably, a copper cup material detection area is provided on the disc on one side of the copper cup placement area.
[0014] The beneficial effects of the utility model are: realizing the automation of TO and copper cup assembly, improving production efficiency, thereby improving the yield of laser products, saving manpower and material costs, and accelerating the realization of standardized automation in the industry.
[0015] 1. High efficiency; fast speed; the working efficiency of the capping machine is much higher than that of manual operation; precise pressure control; the capping machine can accurately control the pressure of the cap.
[0016] 2. Stable quality; save labor costs and reduce manual operation links: the automated capping machine replaces the manual capping process, reducing manpower input and reducing labor intensity; manual capping is a relatively boring job. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0018] Figure 2 for Figure 1 Top view of .
[0019] Figure 3 for Figure 1 side view.
[0020] Description of the drawings: 1. TO material box placement area; 2. Material removal tray area; 3. Needle cover servo motor; 4. TO fixture; 5. Copper cup placement slot; 6. Disc; 7. TO tray fixture; 8. Pre-pressing mechanism; 9. Cap pressing mechanism; 10. Cap pressing detection mechanism; 11. Cap pressing output area; 12. Discharging fixture; 13. Empty tray placement area; 14. Copper cup placement area; 15. Vibrating plate copper cup feeding port; 16. Full tray placement area; 17. Copper cup material detection area; 18. Workbench. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-3 A cap pressing machine includes a workbench 18, on which a TO material box placement area 1, a disc 6, a cap pressing output area 11, an empty tray placement area 13, and a copper cup placement area 14 are provided. The disc 6 is located at the center of the workbench 18, and a TO fixture 4 is provided above the disc 6. A material picking tray area 2 is provided on one side of the TO material box placement area 1, and a TO tray fixture 7 is provided in the feeding direction of the TO material box placement area 1. The TO tray fixture 7 is driven by a needle cap servo motor 3. The disc 6 is provided with a TO fixture located on the T O The copper cup placement slot 5 is below the clamp 4; a pre-pressing mechanism 8, a cap pressing mechanism 9 and a cap pressing detection mechanism 10 are provided on the outer edge of the disc 6, and the pre-pressing mechanism 8, the cap pressing mechanism 9 and the cap pressing detection mechanism 10 are arranged according to the process direction. A cap pressing output area 11 is provided on the disc 6, and the copper cup placement slot 5 and the cap pressing output area 11 are respectively located on both sides of the disc 6. A discharge clamp 12 is provided above the cap pressing output area 11, and an empty pallet placement area 13 and a full pallet placement area 16 are respectively provided on both sides of the discharge clamp 12.
[0023] The disc 6 is provided with a copper cup placement area 14, and a vibrating plate copper cup feeding port 15 is provided in the feeding direction of the copper cup placement area 14. The copper cup placement area 14 is arranged opposite to the cap pressing mechanism 9. A copper cup material detection area 17 is provided on the disc 6 on one side of the copper cup placement area 14.
[0024] The workflow of this utility model is as follows:
[0025] 1. Place the copper sleeve, TO, and tray in the corresponding middle copper cup placement area 14, TO material box placement area 1, and material tray area 2 on the workbench respectively;
[0026] 2. Start the machine, the vibration plate will filter the copper cup into the machine, and the mechanical fixture will clamp it into the rotating station and move it to the needle and cover loading station;
[0027] 3. The needle cover installation station uses a mechanical clamp to clamp the TO in the TO box placement area 1TO so that it can be placed in the copper cup. During the rotation of the disc 6, the placement and removal of the copper cup are detected;
[0028] 4. After the copper cup is loaded, it needs to be pre-pressed by the pre-pressing mechanism 8. After the pre-pressing is completed, the capping mechanism 9 caps it. After the capping is completed, the capping detection mechanism 10 detects the process. The disc 6 rotates the mechanical clamp to clamp it into the tray until the tray is full and the tray is taken out.
[0029] This utility model is equipped with safety features. For example, an emergency stop button allows the operator to immediately stop the machine if an abnormality is detected. Protective covers and other devices prevent the operator from coming into contact with the machine's moving parts, reducing the likelihood of workplace accidents. Its operation is relatively simple, allowing trained personnel to easily master the correct method and avoid safety risks caused by incorrect operation.
[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A cap pressing machine, comprising a workbench (18), characterized in that: The workbench (18) is provided with a TO material box placement area (1), a disc (6), a pressure cap output area (11), an empty tray placement area (13), and a copper cup placement area (14). The disc (6) is located at the center of the workbench (18). A TO fixture (4) is provided above the disc (6). A material pickup tray area (2) is provided on one side of the TO material box placement area (1). A TO tray fixture (7) is provided in the feeding direction of the TO material box placement area (1). The TO tray fixture (7) is driven by a needle cover servo motor (3). The disc (6) is provided with a A copper cup placement groove (5); a pre-pressing mechanism (8), a cap pressing mechanism (9) and a cap pressing detection mechanism (10) are provided on the outer peripheral edge of the disc (6); the pre-pressing mechanism (8), the cap pressing mechanism (9) and the cap pressing detection mechanism (10) are arranged according to the process direction; a cap pressing output area (11) is provided on the disc (6); the copper cup placement groove (5) and the cap pressing output area (11) are respectively located on both sides of the disc (6); a discharge fixture (12) is provided above the cap pressing output area (11); and an empty tray placement area (13) and a full tray placement area (16) are respectively provided on both sides of the discharge fixture (12).
2. A cap pressing machine according to claim 1, characterized in that: A copper cup placement area (14) is provided on the disc (6), and a vibrating disc copper cup feeding port (15) is provided in the feeding direction of the copper cup placement area (14).
3. A cap pressing machine according to claim 2, characterized in that: The copper cup placement area (14) is arranged opposite to the cap pressing mechanism (9).
4. A cap pressing machine according to claim 2, characterized in that: A copper cup material detection area (17) is provided on the disc (6) on one side of the copper cup placement area (14).