Rubber roller turning equipment with waste collecting function

Abstract

The utility model relates to the field of rubber roller production, in particular to a rubber roller turning device with a waste collecting function, which comprises an operating bed and a clamping mechanism, a turning mechanism is connected onto the operating bed in a sliding mode, and two sides of the turning mechanism are respectively connected with waste collecting mechanisms with adjustable angles. The waste collecting mechanism comprises an arc-shaped dust suction hood and an angle adjusting assembly connected to one side of the arc-shaped dust suction hood, and further comprises a first driving assembly driving the arc-shaped dust suction hood to move front and back, and the bottom end of one side of the arc-shaped dust suction hood is connected with a conical air suction opening. Accurate position adjustment of the arc-shaped dust collection cover is achieved through the first driving assembly, the arc-shaped dust collection cover can be tightly attached to rubber rollers of different shapes and sizes, it is ensured that waste and dust are effectively collected in the turning process, the angle of the arc-shaped dust collection cover can be flexibly adjusted through cooperation of the ball head installation base and the ball head rod, and the turning efficiency is improved. Therefore, the arc-shaped dust collection cover can be attached to the outline of the rubber roller, and waste materials can be collected more effectively.

Description

Technical Field

[0001] The utility model relates to the field of rubber roller production, in particular to a rubber roller turning device with a waste collection function. Background Art

[0002] A rubber roller is a wheel-shaped component made of materials such as rubber and metal. During the manufacturing process, specific requirements for rubber rollers vary among customers in different industries, such as printing, papermaking, plastics processing, and leather manufacturing. These requirements include varying dimensions, shapes, surface textures, and roughness. Therefore, to meet these specific requirements, precise control of the size, shape, and surface quality of the rubber rollers through processes such as turning is required to achieve customized production. This allows the rubber rollers to better adapt to the application scenarios of different industries and meet diverse demands.

[0003] Regarding the above-mentioned related technologies, the inventors found that a large amount of rubber waste is generated during the turning operation of the rubber roller. These wastes are easily accumulated on the lathe and its surrounding operating tables. Not only are they difficult to collect effectively, but they also have an adverse effect on the operating accuracy of the lathe. In severe cases, they may even interrupt the entire production process. In addition, cleaning up these accumulated wastes is time-consuming and labor-intensive, and also means a waste of raw materials. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a rubber roller turning device with a waste collection function, which is convenient for collecting waste generated on a lathe and its surrounding operating tables, and at the same time improves the convenience of cleaning the waste.

[0005] To solve the above technical problems, the present invention adopts a technical solution: providing a rubber roller turning device with a waste collection function, comprising: an operating bed and a clamping mechanism, a turning mechanism slidably connected to the operating bed, angle-adjustable waste collection mechanisms connected to both sides of the turning mechanism, the waste collection mechanism comprising an arc-shaped dust collection hood and an angle adjustment assembly connected to one side thereof, and further comprising a driving assembly for driving the arc-shaped dust collection hood to move forward and backward;

[0006] A conical air suction port is connected to the bottom end of one side of the arc-shaped dust hood, and one end of the conical air suction port is connected to an external vacuum cleaner through a hose;

[0007] The angle adjustment assembly includes a base, one side of the base is connected to a ball head mounting seat, a ball head rod is installed on the ball head mounting seat, the end of the ball head rod away from the base is connected to a movable seat, and the movable seat is connected to a driving assembly.

[0008] By adopting the above technical solution, the clamping mechanism is used to fix the rubber roller, ensuring that the rubber roller is adjusted with the turning mechanism during the turning process, and the rubber roller is turned by the turning mechanism to remove surface material or achieve a specific shape and size. During this process, the waste is sucked into the arc-shaped dust suction hood through a hose and an external vacuum pump, and the angle of the arc-shaped dust suction hood can be flexibly adjusted through the cooperation of the ball head mounting seat and the ball head rod, thereby realizing automatic adjustment of the arc-shaped dust suction hood, and the arc-shaped dust suction hood can fit the contour of the rubber roller to more effectively collect waste.

[0009] In a preferred example, the present invention can be further configured as follows: the ball head mounting seat includes a lower mounting seat and an upper mounting seat, screws are spirally passed through the top and four sides of the upper mounting seat, the bottom ends of the screws are threadedly connected to the lower mounting seat, and the lower and upper mounting seats are respectively provided with assembly grooves adapted to the ball head rod on the opposite sides, and the assembly groove is connected to a mounting groove at one end close to the ball head rod, and also includes a damping washer, which is connected in the mounting groove and is mounted on the ball head rod.

[0010] By adopting the above technical solution, the disassembly and assembly of the upper mounting seat and the lower mounting seat can be easily adjusted by adjusting the screw, so that components such as the damping washer are easy to disassemble and replace. When these components are worn or damaged, they can be easily replaced, thereby extending the service life of the equipment. At the same time, the design of the assembly groove and the mounting groove enables the ball head rod to be firmly installed between the upper mounting seat and the lower mounting seat to prevent it from shaking or falling off during operation. This ensures the stability and reliability of the waste collection mechanism, and cooperates with the damping washer to provide additional friction and stability, which helps to reduce the vibration and noise generated by the ball head rod when adjusting the angle.

[0011] In a preferred example, the present invention can be further configured as follows: the driving component includes a mounting frame and a driving rod with a thread passing through one end thereof, one end of the driving rod is connected to a driving handwheel, and the other end is rotatably connected to the inner wall of the mounting frame, the surface of the driving rod is threadedly connected to a driving block, one side of the driving block is connected to a moving seat, and the mounting frame is symmetrically connected to a guide rail one on one side close to the moving seat, a slider one is slidably connected to the guide rail one, and the sliders are respectively connected to the moving seats.

[0012] By adopting the above technical solution, the driving rod can be driven to rotate by rotating the driving handwheel, and then the driving block can be moved along the axis of the driving rod through the threaded connection. Since the moving seat is connected to the driving block, the precise position adjustment of the moving seat and the curved dust collector hood can be achieved, and the coordinated use of guide rail 1 and slider 1 provides stable support and guidance for the moving seat, ensuring that it can maintain linear motion when adjusting the position and preventing shaking or deflection.

[0013] In a preferred example, the utility model can be further configured as follows: the clamping mechanism includes a work box and an electric chuck connected to one side thereof, a servo motor for driving the electric chuck to rotate is installed in the work box, a movable platform is slidably connected to the side of the operating bed away from the work box, a limited push rod is connected to the side of the movable platform close to the electric chuck, and a linear drive component is also included to drive the movable platform to move back and forth.

[0014] By adopting the above technical solution, the electric chuck and servo motor are used in combination to achieve high-precision clamping and stable rotation of the rubber roller. At the same time, the limiting push rod provides additional support and limiting effect after the rubber roller is clamped, which can effectively prevent the rubber roller from axial movement or deformation during the turning process, so as to cooperate with the turning mechanism for turning.

[0015] In a preferred example, the present invention can be further configured as follows: the linear drive assembly includes a transmission screw rod 1 installed on the inner side of the operating bed, the transmission screw rod 1 is threadedly connected to the movable platform, a servo motor 2 is installed in the working box, the output shaft of the servo motor 2 is connected to the transmission screw rod 1, and guide rails 2 are symmetrically installed on the top of the operating bed, and sliders 2 are respectively connected to the guide rails 2, and the sliders 2 are respectively connected to the movable platform.

[0016] By adopting the above technical solution, the linear drive assembly drives the rotation of the transmission screw 1 through the servo motor 2. Since the transmission screw 1 is threadedly connected to the movable platform, the movable platform will move linearly along the guide rail 2 under the rotation of the transmission screw. The combination of the guide rail 2 and the slider 2 provides a stable sliding track and support for the movable platform, ensuring the stability and accuracy of the movable platform during the movement.

[0017] In a preferred example, the present invention can be further configured as follows: the turning mechanism includes a movable slide, and the two sides of the bottom of the movable slide are respectively connected to a driving component 2 for driving the reciprocating movement thereof, a turning tool holder is installed on the movable slide, and the bottom of the movable slide is symmetrically connected to a slider 3, and the slider 3 is respectively slidably connected to the guide rail 2, and the driving component 2 includes a transmission screw 2 installed on one side of the operating bed, and a servo motor 3 is installed in the working box, one end of the transmission screw 2 is rotatably connected to the operating bed, and the other end passes through the working box and is connected to the output shaft of the servo motor 3, and the surface of the transmission screw 2 is threadedly connected to a support seat, and the support seat is connected to the movable slide.

[0018] By adopting the above technical solution, the coordinated use of servo motor 2 and transmission screw can achieve precise control of the movable table. By adjusting the speed and direction of the servo motor, the moving speed and direction of the movable table can be precisely controlled, thereby meeting the high-precision requirements for the position adjustment of the rubber roller in the turning process.

[0019] In a preferred example, the present invention can be further configured as follows: the arc-shaped dust hood is tilted on one side close to the turning mechanism.

[0020] By adopting the above technical solution and setting it tilted, it is ensured that the dust hood fits more closely to the diffusion trajectory of waste and dust generated during the turning process, thereby more effectively capturing and collecting these waste and dust.

[0021] In summary, the present invention includes at least one of the following beneficial technical effects of the rubber roller turning equipment with waste collection function:

[0022] 1. The precise position adjustment of the curved dust hood is achieved through the drive component 1, so that it can fit closely to rubber rollers of different shapes and sizes, ensuring effective collection of waste and dust during the turning process. In addition, the angle of the curved dust hood can be flexibly adjusted through the cooperation of the ball head mounting seat and the ball head rod, so that the curved dust hood can fit the contour of the rubber roller and collect waste more effectively.

[0023] 2. By adjusting the screw, the disassembly and assembly of the upper mounting seat and the lower mounting seat can be easily adjusted, so that components such as the damping washer are easy to disassemble and replace. When these components are worn or damaged, they can be easily replaced, thereby extending the service life of the equipment. At the same time, the design of the assembly groove and the mounting groove enables the ball head rod to be firmly installed between the upper mounting seat and the lower mounting seat to prevent it from shaking or falling off during operation. This ensures the stability and reliability of the waste collection mechanism, and cooperates with the damping washer to provide additional friction and stability, which helps to reduce the vibration and noise generated by the ball head rod when adjusting the angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0025] Figure 1 It is a structural diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the waste collection mechanism of the utility model;

[0027] Figure 3 This is a structural diagram of the ball head mounting seat of the utility model;

[0028] Figure 4 This is a structural diagram of the clamping mechanism of the utility model;

[0029] Figure 5 for Figure 2 Schematic diagram of the structure of the middle drive component one;

[0030] Figure 6 It is a cross-sectional view of the arc-shaped dust hood of the present utility model.

[0031] In the figure: 1, operating bed; 20, clamping mechanism; 30, turning mechanism; 40, waste collection mechanism;

[0032] 21. Work box; 22. Electric chuck; 23. Servo motor 1; 24. Moving table; 25. Linear drive assembly; 26. Limiting ejector;

[0033] 31. Moving slide; 32. Driving assembly 2; 33. Turning tool holder; 34. Slider 3;

[0034] 41. Curved dust hood; 42. Angle adjustment assembly; 43. Drive assembly 1; 44. Conical air inlet;

[0035] 251, transmission screw 1; 252, servo motor 2; 253, guide rail 2; 254, slider 2;

[0036] 321, transmission screw 2; 322, servo motor 3; 323, support base;

[0037] 421, base; 422, ball head mounting seat; 423, ball head rod; 424, moving seat;

[0038] 431, mounting frame; 432, driving rod; 433, driving handwheel; 434, driving block; 435, guide rail 1; 436, slider 1;

[0039] 4221. Lower mounting seat; 4222. Upper mounting seat; 4223. Screw; 4224. Assembly groove; 4225. Mounting groove; 4226. Damping washer. DETAILED DESCRIPTION

[0040] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0041] It should be noted that these drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0042] Reference Figure 1-6, which is a rubber roller turning equipment with a waste collection function disclosed by the utility model, comprising: an operating bed 1 and a clamping mechanism 20, a turning mechanism 30 is slidably connected to the operating bed 1, and angle-adjustable waste collecting mechanisms 40 are respectively connected to both sides of the turning mechanism 30, the waste collecting mechanism 40 comprises an arc-shaped dust collection hood 41 and an angle adjustment component 42 connected to one side thereof, and also comprises a driving component 43 for driving the arc-shaped dust collection hood 41 to move back and forth, a conical air suction port 44 is connected to the bottom end of one side of the arc-shaped dust collection hood 41, one end of the conical air suction port 44 is connected to an external dust collector through a hose, the arc-shaped dust collection hood 41 is tilted near the side of the turning mechanism 30, the angle adjustment component 42 comprises a base 421, a ball head mounting seat 422 is connected to one side of the base 421, a ball head rod 423 is installed on the ball head mounting seat 422, and the end of the ball head rod 423 away from the base 421 is connected to a movable seat 424, and the movable seat 424 is connected to the driving component 43.

[0043] Furthermore, the position and direction of the arc-shaped dust hood 41 are adjusted so that the ball head rod 423 changes its position in the ball head mounting seat 422, thereby changing the inclination angle of the arc-shaped dust hood 41 relative to the turning mechanism 30 to adapt to the needs of different waste diffusion directions. At the same time, the conical air suction port 44 connected to the bottom end of one side of the arc-shaped dust hood 41 is connected to an external vacuum cleaner through a hose to form a negative pressure dust suction system, which sucks in and collects waste and dust, ensuring that the arc-shaped dust hood 41 always remains in the best capture position for waste and dust diffusion. In addition, the conical air suction port 44 also helps the waste after turning to fall into it quickly for waste collection.

[0044] The ball head mounting seat 422 includes a lower mounting seat 4221 and an upper mounting seat 4222. Screws 4223 are spirally penetrated around the top of the upper mounting seat 4222. The bottom ends of the screws 4223 are threadedly connected to the lower mounting seat 4221. The lower mounting seat 4221 and the upper mounting seat 4222 are respectively provided with assembly grooves 4224 that are adapted to the ball head rod 423 on the opposite sides. The assembly groove 4224 is connected to a mounting groove 4225 at one end close to the ball head rod 423, and also includes a damping washer 4226. The damping washer 4226 is connected in the mounting groove 4225 and is mounted on the ball head rod 423.

[0045] Furthermore, the assembly groove 4224 ensures that the ball head rod 423 can rotate freely within a certain range, thereby achieving angle adjustment. At the same time, it cooperates with the installation groove 4225 to provide installation space for the damping washer 4226, so as to increase the friction resistance of the ball head rod 423 through the damping washer 4226 to prevent it from rotating on its own when there is no external force, thereby ensuring the stability and accuracy of the angle adjustment. At the same time, the threaded connection method of the screw 4223 makes it easy to disassemble and reassemble the lower mounting seat 4221 and the upper mounting seat 4222, which is convenient for maintenance and replacement of the damping washer 4226 and other components.

[0046] The driving component 43 includes a mounting frame 431 and a driving rod 432 threaded through one end thereof, one end of the driving rod 432 is connected to a driving handwheel 433, and the other end is rotatably connected to the inner wall of the mounting frame 431, the surface of the driving rod 432 is threadedly connected to a driving block 434, one side of the driving block 434 is connected to the moving seat 424, and the side of the mounting frame 431 close to the moving seat 424 is symmetrically connected to a guide rail 435, and a slider 436 is slidably connected to the guide rail 435, and the sliders 436 are respectively connected to the moving seats 424.

[0047] Furthermore, by driving the hand wheel 433 to rotate the driving rod 432, the driving block 434 is driven to move on the driving rod 432, thereby driving the moving seat 424 and the curved dust hood 41 to slide smoothly on the guide rail 435, ensuring that the curved dust hood 41 can be accurately moved to the desired position, thereby improving the dust collection efficiency.

[0048] The clamping mechanism 20 includes a work box 21 and an electric chuck 22 connected to one side thereof, a servo motor 23 for driving the electric chuck 22 to rotate is installed in the work box 21, a movable table 24 is slidably connected to the side of the operating bed 1 away from the work box 21, and a limited push rod 26 is connected to the side of the movable table 24 close to the electric chuck 22, and also includes a linear drive component 25 for driving the movable table 24 to move back and forth, the linear drive component 25 includes a transmission screw 251 installed on the inner side of the operating bed 1, the transmission screw 251 is threadedly connected to the movable table 24, a servo motor 252 is installed in the work box 21, and the output shaft of the servo motor 252 is connected to the transmission screw 251, and a guide rail 253 is symmetrically installed on the top of the operating bed 1, and a slider 2 is respectively connected to the guide rail 253. 54. Sliders 254 are respectively connected to the movable table 24. The turning mechanism 30 includes a movable slide 31. The two sides of the bottom of the movable slide 31 are respectively connected with a driving component 2 32 for driving it to move back and forth. A turning tool holder 33 is installed on the movable slide 31. The bottom of the movable slide 31 is symmetrically connected with slides 34. The slides 34 are respectively slidably connected to the guide rails 253. The driving component 2 32 includes a transmission screw 2 321 installed on one side of the operating bed 1. A servo motor 322 is installed in the working box 21. One end of the transmission screw 2 321 is rotatably connected to the operating bed 1, and the other end passes through the working box 21 and is connected to the output shaft of the servo motor 322. The surface of the transmission screw 2 321 is threadedly connected to a support seat 323, and the support seat 323 is connected to the movable slide 31.

[0049] Furthermore, the electric chuck 22 clamps the rubber roller to be processed and cooperates with the limiting push rod 26 to provide additional support and limitation when the rubber roller is clamped. At the same time, the electric chuck 22 is driven to rotate by the servo motor 1 23, so that the servo motor 322 drives the rotation of the transmission screw 2 321, driving the support seat 323 and the movable slide 31 to slide smoothly on the guide rail 2 253, so that the turning tool seat 33 performs the turning operation.

[0050] The implementation principle of this embodiment is as follows: when in use, the rubber roller to be processed is placed on the operating bed 1 by the gantry, and its position is adjusted to ensure alignment with the electric chuck 22, and the limit push rod 26 provides support and limitation when the workpiece is clamped, so that the rubber roller to be processed is firmly in the processing range of the turning tool, and at the same time, the servo motor 322 drives the transmission screw 2 321 to rotate, so that the support seat 323 drives the movable slide 31 to slide smoothly on the guide rail 2 253, thereby realizing the movement and positioning of the turning tool seat 33, and at the same time, the turning tool installed on the turning tool seat 33 can perform precise turning operations on the rubber roller to be processed under the drive of the movable slide 31. Before turning, the staff rotates the driving hand wheel 433 The driving rod 432 is driven to rotate, and the driving block 434 is driven to move on the driving rod 432, thereby driving the moving seat 424 and the curved dust hood 41 to slide smoothly on the guide rail 435, so that the curved dust hood 41 is moved to the desired position. After adjusting the position, the butterfly bolt 437 is rotated to make one end of it contact and connect with the driving rod 432, locking the position of the driving rod 432, and at the same time adjusting the position direction of the curved dust hood 41, so that the ball head rod 423 changes its position in the ball head mounting seat 422, and changes the suction angle of the curved dust hood 41 to meet the needs of different waste diffusion directions. At the same time, the external vacuum pump transmits the external negative pressure to the curved dust hood 41 through the hose, so that the waste and dust can be sucked in and collected.

[0051] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A rubber roller turning device with a waste collection function, comprising: An operating bed (1) and a clamping mechanism (20), wherein a turning mechanism (30) is slidably connected to the operating bed (1), and characterized in that angle-adjustable waste collection mechanisms (40) are respectively connected to both sides of the turning mechanism (30), and the waste collection mechanism (40) includes an arc-shaped dust hood (41) and an angle adjustment component (42) connected to one side thereof, and also includes a driving component (43) for driving the arc-shaped dust hood (41) to move forward and backward; A conical air suction port (44) is connected to the bottom end of one side of the arc-shaped dust hood (41), and one end of the conical air suction port (44) is connected to an external dust collector through a hose; The angle adjustment assembly (42) includes a base (421), one side of the base (421) is connected to a ball head mounting seat (422), a ball head rod (423) is mounted on the ball head mounting seat (422), and one end of the ball head rod (423) away from the base (421) is connected to a movable seat (424), and the movable seat (424) is connected to the driving assembly (43).

2. The rubber roller turning equipment with waste collection function according to claim 1, characterized in that: The ball head mounting seat (422) includes a lower mounting seat (4221) and an upper mounting seat (4222), wherein screw rods (4223) are spirally penetrated around the top of the upper mounting seat (4222), and the bottom ends of the screw rods (4223) are respectively threadedly connected to the lower mounting seat (4221), and the lower mounting seat (4221) and the upper mounting seat (4222) are respectively provided with assembly grooves (4224) adapted to the ball head rod (423) on the sides facing each other, and the assembly groove (4224) is connected to a mounting groove (4225) at one end close to the ball head rod (423), and further includes a damping washer (4226), which is connected in the mounting groove (4225) and is sleeved on the ball head rod (423).

3. The rubber roller turning equipment with waste collection function according to claim 1, characterized in that: The driving assembly (43) includes a mounting frame (431) and a driving rod (432) threadedly provided at one end thereof, one end of the driving rod (432) is connected to a driving hand wheel (433), and the other end is rotatably connected to the inner wall of the mounting frame (431), the surface of the driving rod (432) is threadedly connected to a driving block (434), one side of the driving block (434) is connected to a moving seat (424), and the mounting frame (431) is symmetrically connected to a guide rail (435) on one side close to the moving seat (424), and a slider (436) is slidably connected to the guide rail (435), and the sliders (436) are respectively connected to the moving seats (424).

4. The rubber roller turning equipment with waste collection function according to claim 1, characterized in that: The clamping mechanism (20) includes a working box (21) and an electric chuck (22) connected to one side thereof, a servo motor (23) for driving the electric chuck (22) to rotate is installed in the working box (21), a moving platform (24) is slidably connected to the side of the operating bed (1) away from the working box (21), a limiting push rod (26) is connected to the side of the moving platform (24) close to the electric chuck (22), and a linear drive component (25) for driving the moving platform (24) to move back and forth is also included.

5. The rubber roller turning equipment with waste collection function according to claim 4, characterized in that: The linear drive assembly (25) includes a transmission screw rod (251) installed on the inner side of the operating bed (1), the transmission screw rod (251) is threadedly connected to the movable platform (24), a servo motor (252) is installed in the working box (21), the output shaft of the servo motor (252) is connected to the transmission screw rod (251), and a guide rail (253) is symmetrically installed on the top of the operating bed (1), and a slider (254) is respectively connected to the guide rail (253), and the slider (254) is respectively connected to the movable platform (24).

6. The rubber roller turning equipment with waste collection function according to claim 5, characterized in that: The turning mechanism (30) includes a movable slide (31), and the bottom two sides of the movable slide (31) are respectively connected with a driving component 2 (32) for driving the movable slide to move back and forth, and a turning tool holder (33) is installed on the movable slide (31), and the bottom of the movable slide (31) is symmetrically connected with a slider 3 (34), and the slider 3 (34) is respectively slidably connected with the guide rail 2 (253), and the driving component 2 (32) includes a transmission screw 2 (321) installed on one side of the operating bed (1), and a servo motor 3 (322) is installed in the working box (21), one end of the transmission screw 2 (321) is rotatably connected to the operating bed (1), and the other end passes through the working box (21) and is connected to the output shaft of the servo motor 3 (322), and the surface of the transmission screw 2 (321) is threadedly connected with a support seat (323), and the support seat (323) is connected to the movable slide (31).

7. The rubber roller turning equipment with waste collection function according to claim 1, characterized in that: The arc-shaped dust collecting cover (41) is tiltedly arranged on one side close to the turning mechanism (30).

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