Rust removal device for guide rail production

Abstract

The utility model relates to the technical field of guide rail production, in particular to a rust removal device for guide rail production, which improves cleaning effect and cleaning efficiency, collects sweeps, prevents the sweeps from drifting around, and is convenient to clean. Comprising a cleaning box, a plurality of supporting legs, two bottom plates, conveying assemblies, supporting assemblies, a top rust removing assembly, side wall rust removing assemblies and a waste chip collecting assembly, the supporting legs are fixedly installed at the four corners of the bottom of the cleaning box, the two bottom plates are installed at the bottoms of the supporting legs on the left side and the right side correspondingly to support equipment, and the conveying assemblies are installed at the left end and the right end of the cleaning box; the supporting assembly is installed at the bottom end in the cleaning box, the top rust removing assembly is installed at the top of the cleaning box, the side wall rust removing assemblies are installed on the side walls of the front end and the rear end of the cleaning box, and the waste chip collecting assembly is installed at the bottom of the cleaning box.

Description

Technical Field

[0001] The utility model relates to the technical field of guide rail production, in particular to a rust removal device for guide rail production. Background Art

[0002] A guide rail is a device made of metal or other materials with grooves or ridges that supports, secures, and guides moving devices or equipment while reducing friction. The longitudinal grooves or ridges on the guide rail surface are used to guide and secure machine parts, specialized equipment, instruments, and more. Guide rails, also known as slide rails, linear guides, and linear slides, are used for linear reciprocating motion. They have higher load ratings than linear bearings and can withstand a certain amount of torque, enabling high-precision linear motion under high loads. Guide rails are primarily classified into two categories: roller guides and ball guides. During production, guide rails require cleaning to remove rust for proper operation. Prior art publication No. CN216030027U proposes a guide rail rust removal device comprising a housing and a rust removal mechanism. The rust removal mechanism includes two first rotating rods, each rotatably connected between the inner walls of the housing. The outer walls of each first rotating rod are fitted with a follower gear. However, its use is inefficient and time-consuming, and the resulting debris is scattered and difficult to clean. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a guide rail production rust removal device which improves the cleaning effect, improves the cleaning efficiency, collects waste chips, prevents waste chips from flying around, and facilitates cleaning.

[0004] The utility model discloses a guide rail production rust removal device, which comprises a cleaning box, multiple legs, two bottom plates, a conveying assembly, a support assembly, a top rust removal assembly, a side wall rust removal assembly and a waste chip collection assembly. The legs are fixedly installed at the four corners of the bottom of the cleaning box, and the two bottom plates are respectively installed at the bottoms of the left and right legs to support the equipment. The conveying assembly is installed at the left and right ends of the cleaning box, the support assembly is installed at the inner bottom end of the cleaning box, the top rust removal assembly is installed at the top of the cleaning box, the side wall rust removal assemblies are installed on the front and rear end side walls of the cleaning box, and the waste chip collection assembly is installed at the bottom of the cleaning box; the guide rail is conveyed into the cleaning box by the conveying assembly, the guide rail is supported and conveyed by the support assembly, and the guide rail is rust-removed and cleaned by the top rust removal and side wall rust removal assemblies, thereby improving the cleaning effect and cleaning efficiency. The cleaned waste chips enter the waste chip collection assembly to collect the waste chips, thereby preventing the waste chips from floating around and facilitating cleaning.

[0005] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0006] Preferably, the support assembly includes multiple rubber curtains, multiple groups of connecting plates and multiple supporting rollers. The multiple rubber curtains are installed at the left and right ends of the cleaning box. Multiple rotating grooves are evenly opened on the bottom of the cleaning box. Multiple groups of connecting plates are evenly installed at the front and rear ends of the rotating grooves. The supporting rollers are rotatably installed between the two connecting plates. After the guide rail is input into the interior of the cleaning box, the guide rail drives the supporting rollers to rotate and transports them on multiple supporting rollers to ensure the stability of the guide rail when moving. The rubber curtains can block the waste chips generated by rust removal, reduce outward drifting, and improve practicality.

[0007] Preferably, the top rust removal assembly includes two electric telescopic rods, a top plate and a top rust removal block. The two electric telescopic rods are symmetrically installed at the left and right ends of the top of the cleaning box. The bottom of the electric telescopic rod is installed with a top plate, and the bottom of the top plate is installed with a top rust removal block. After the guide rail enters the cleaning box, the electric telescopic rod is started to drive the top plate to move downward, and the top plate drives the top rust removal block to move and contact the top of the guide rail. While the guide rail moves, the upper part of the guide rail is rusted. It is suitable for guide rails of different heights and improves practicality.

[0008] Preferably, the side wall rust removal assembly includes a dual-output motor, two threaded rods, two fixed plates, two movable plates, two sets of pushing frames, two connecting beams, two pushing plates, multiple slide bars, two L-shaped mounting plates, multiple drive motors and multiple drive motors. The dual-output motor is installed on the top of the cleaning box. The front and rear output ends of the dual-output motor are equipped with threaded rods, which are rotatably mounted on the top of the cleaning box through the fixed plates. The middle of the movable plate is screwed on the outer wall of the threaded rod. Pushing frames are fixedly installed on the left and right ends of the movable plate. The left and right pushing frames are fixedly connected by a connecting beam. A pushing plate is installed on the bottom of the pushing frame to push A plurality of sliding rods are evenly installed on the plate, and the sliding rods are slidably installed on the side walls of the cleaning box, and an L-shaped mounting plate is installed at one end close to the front and rear sets of sliding rods, and a plurality of driving motors are installed at the bottom of the L-shaped mounting plate, and a rust removal roller is installed at the output end of the driving motor; starting the dual-output motor drives the threaded rod to rotate, thereby driving the movable plate to move on the top of the cleaning box, and the movable plate drives the pushing plate to move through the pushing frame, and the pushing plate pushes the sliding rod to move, and the distance between the front and rear two L-shaped mounting plates is adjusted to make the rust removal rollers on the front and rear sides contact with the guide rail, and starting the driving motor drives the rust removal roller to rotate, and the front and rear sides of the guide rail are cleaned, thereby improving the cleaning efficiency.

[0009] Preferably, the waste debris collection assembly includes an insertion frame, a waste debris box, multiple moving wheels and multiple handles. The bottom of the cleaning box and the supporting roller are alternately provided with debris dropping grooves. The insertion frame is installed at the bottom of the cleaning box. The waste debris box is slidably inserted on the insertion frame. Moving wheels are installed at the four corners of the bottom of the waste debris box, and multiple handles are installed at the front end of the waste debris box. The cleaned waste debris falls to the bottom of the cleaning box and enters the waste debris box through the debris dropping groove for collection to prevent the waste debris from floating around. Pulling the handle drives the waste debris box to move through the moving wheels for easy cleaning.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the guide rail is transported to the inside of the cleaning box by the conveying assembly, the guide rail is supported and transported by the supporting assembly, the guide rail is rust-cleaned by the top rust removal and side wall rust removal assemblies, thereby improving the cleaning effect and the cleaning efficiency; the waste chips after cleaning enter the waste chip collection assembly, the waste chips are collected, and the waste chips are prevented from floating around, making it easier to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 This is an axonometric structural diagram of the present utility model;

[0013] Figure 3 This is a bottom-view three-dimensional structural diagram of the present invention;

[0014] Figure 4 It is a schematic diagram of the internal structure of the utility model;

[0015] Figure 5 It is a partial cross-sectional structural schematic diagram of the utility model;

[0016] Markings in the accompanying drawings: 1. Cleaning box; 2. Support legs; 3. Bottom plate; 4. Extension plate; 5. Fixed seat; 6. Turning rod; 7. Adjusting slide; 8. Turning handle; 9. Driving frame; 10. Conveying roller; 11. Conveying motor; 12. Rubber curtain; 13. Connecting plate; 14. Supporting roller; 15. Electric telescopic rod; 16. Top plate; 17. Top rust removal block; 18. Dual output motor; 19. Threaded rod; 20. Fixed plate; 21. Moving plate; 22. Pushing frame; 23. Connecting beam; 24. Pushing plate; 25. Sliding rod; 26. L-shaped mounting plate; 27. Driving motor; 28. Rust removal roller; 29. Insertion frame; 30. Waste slag box; 31. Moving wheel; 32. Handle. DETAILED DESCRIPTION

[0017] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0018] like Figures 1 to 5As shown, the four corners of the bottom of the cleaning box 1 are fixedly installed with supporting legs 2, and the two bottom plates 3 are respectively installed at the bottom of the left and right supporting legs 2 to support the equipment. The two extension plates 4 are fixedly installed at the left and right ends of the cleaning box 1, and the front and rear ends of the bottom of the extension plate 4 are fixedly installed with fixing seats 5. A rotating rod 6 is rotatably installed between the two fixing seats 5, and a rotating handle 8 is installed at the front end of the rotating rod 6. The outer wall of the rotating rod 6 is symmetrically provided with threaded grooves, and the outer wall of the rotating rod 6 is symmetrically provided with adjusting slides 7. The top of the extension plate 4 is provided with an adjusting slot, and the top of the adjusting slide 7 is slidably installed on the adjusting In the groove, a driving frame 9 is installed on the top of the adjusting slide 7, and a conveying roller 10 is rotatably installed on the driving frame 9. A retaining ring is provided at the bottom of the conveying roller 10, and a conveying motor 11 is installed on the top of the driving frame 9. The output end of the conveying motor 11 is connected to the output end of the conveying roller 10. A plurality of rubber curtains 12 are installed at the left and right ends of the cleaning box 1. A plurality of rotating grooves are evenly opened at the bottom of the cleaning box 1. Multiple groups of connecting plates 13 are evenly installed at the front and rear ends of the rotating grooves. The supporting roller 14 is rotatably installed between the two connecting plates 13. Two electric telescopic rods 15 are symmetrically installed on the left and right sides of the top of the cleaning box 1. At the end, a top plate 16 is installed at the bottom of the electric telescopic rod 15, a top rust removal block 17 is installed at the bottom of the top plate 16, a dual-output motor 18 is installed at the top of the cleaning box 1, and a threaded rod 19 is installed at the front and rear output ends of the dual-output motor 18. The threaded rod 19 is rotatably installed on the top of the cleaning box 1 through the fixed plate 20. The middle part of the mobile plate 21 is screwed on the outer wall of the threaded rod 19. The left and right ends of the mobile plate 21 are fixedly installed with a push frame 22. The left and right push frames 22 are fixedly connected by a connecting beam 23. A push plate 24 is installed at the bottom of the push frame 22. The push plate 24 A plurality of slide bars 25 are evenly mounted on the top, and the slide bars 25 are slidably mounted on the side walls of the cleaning box 1. An L-shaped mounting plate 26 is mounted on the end close to the front and rear sets of slide bars 25. A plurality of drive motors 27 are mounted on the bottom of the L-shaped mounting plate 26. A rust removal roller 28 is mounted on the output end of the drive motor 27. A slag dropping groove is alternately opened at the bottom of the cleaning box 1 and the supporting roller 14. An insertion frame 29 is mounted on the bottom of the cleaning box 1. A waste slag box 30 is slidably inserted on the insertion frame 29. Moving wheels 31 are mounted at the four corners of the bottom of the waste slag box 30, and a plurality of handles 32 are mounted on the front end of the waste slag box 30.

[0019] Turning the handle 8 drives the rotating rod 6 to rotate, and the rotating rod 6 drives the adjusting slide 7 to move, and the adjusting slide 7 drives the driving frame 9 to move, and the guide rail is placed between the two conveying rollers 10, and the conveying motor 11 is started to drive the conveying roller 10 to rotate, and the guide rail is conveyed. It is suitable for guide rails of different widths and improves practicality. After the guide rail is input into the cleaning box 1, the guide rail drives the supporting roller 14 to rotate, and is conveyed on multiple supporting rollers 14 to ensure the stability of the guide rail when moving. The rubber curtain 12 can block the waste chips generated by rust removal and reduce outward drifting, thereby improving practicality. After the guide rail enters the cleaning box 1, the electric telescopic rod 15 is started to drive the top plate 16 to move downward, and the top plate 16 drives the top rust removal block 17 to move and contact the top of the guide rail. At the same time, the guide rail moves When the rust is removed from the upper part of the guide rail, it is suitable for guide rails of different heights to improve practicality. The dual-output motor 18 is started to drive the threaded rod 19 to rotate, thereby driving the movable plate 21 to move on the top of the cleaning box 1. The movable plate 21 drives the pushing plate 24 to move through the pushing frame 22, and the pushing plate 24 drives the sliding rod 25 to move. The distance between the front and rear two L-shaped mounting plates 26 is adjusted to make the rust removal rollers 28 on the front and rear sides contact the guide rail. The drive motor 27 is started to drive the rust removal rollers 28 to rotate, and the front and rear sides of the guide rail are cleaned to improve cleaning efficiency. The cleaned waste chips fall to the bottom of the cleaning box 1 and enter the waste slag box 30 through the slag chute for collection to prevent the waste chips from floating around. Pull the handle 32 to drive the waste slag box 30 to move through the moving wheel 31 to facilitate cleaning.

[0020] like Figures 1 to 5 As shown, a guide rail production rust removal device of the present invention, when working, rotate the handle 8 to drive the rotating rod 6 to rotate, the rotating rod 6 drives the adjusting slide 7 to move, the adjusting slide 7 drives the driving frame 9 to move, and the guide rail is placed between the two conveying rollers 10, and the conveying motor 11 is started to drive the conveying roller 10 to rotate, and the guide rail is conveyed. After the guide rail is input into the cleaning box 1, the guide rail drives the supporting roller 14 to rotate, and is conveyed on multiple supporting rollers 14 to ensure the stability of the guide rail when moving. After the guide rail enters the cleaning box 1, the electric telescopic rod 15 is started to drive the top plate 16 to move downward, and the top plate 16 drives the top rust removal block 17 to move and contact the top of the guide rail. While the guide rail is moving , remove rust from the upper part of the guide rail, start the dual-output motor 18 to drive the threaded rod 19 to rotate, thereby driving the movable plate 21 to move on the top of the cleaning box 1, and the movable plate 21 drives the pushing plate 24 to move through the pushing frame 22, and the pushing plate 24 drives the slide bar 25 to move, and adjust the distance between the front and rear two L-shaped mounting plates 26 so that the rust removal rollers 28 on the front and rear sides contact the guide rail, start the drive motor 27 to drive the rust removal rollers 28 to rotate, and clean the front and rear sides of the guide rail. The cleaned waste chips fall to the bottom of the cleaning box 1 and enter the waste slag box 30 through the slag chute for collection to prevent the waste chips from flying around. Pull the handle 32 to drive the waste slag box 30 to move through the moving wheel 31 for cleaning.

[0021] The conveying motor 11, top rust removal block 17, dual output motor 18 and drive motor 27 of the guide rail production rust removal device of the utility model are purchased on the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.

[0022] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A guide rail production rust removal device, characterized in that: The cleaning box (1) comprises a plurality of legs (2), two bottom plates (3), a conveying assembly, a supporting assembly, a top rust removal assembly, a side wall rust removal assembly and a waste collection assembly. The legs (2) are fixedly mounted at the four corners of the bottom of the cleaning box (1). The two bottom plates (3) are respectively mounted at the bottoms of the left and right legs (2) to support the equipment. The conveying assemblies are mounted at the left and right ends of the cleaning box (1). The supporting assembly is mounted at the bottom of the cleaning box (1). The top of the cleaning box (1) is mounted with a top rust removal assembly. The side wall rust removal assemblies are mounted on the front and rear side walls of the cleaning box (1). The waste collection assembly is mounted at the bottom of the cleaning box (1).

2. A guide rail production rust removal device according to claim 1, characterized in that: The conveying assembly comprises two extension plates (4), two sets of fixed seats (5), two rotating rods (6), two sets of adjusting slides (7), two rotating handles (8), two sets of driving frames (9), two sets of conveying rollers (10) and two sets of conveying motors (11). The two extension plates (4) are fixedly mounted on the left and right ends of the cleaning box (1). The front and rear ends of the bottom of the extension plate (4) are fixedly mounted with fixed seats (5). A rotating rod (6) is rotatably mounted between the two fixed seats (5). The front end of the rotating rod (6) is mounted with a rotating handle (8). The outer wall is provided with a thread groove symmetrically in front and back, the outer wall of the rotating rod (6) is provided with an adjusting slide plate (7) symmetrically screwed in front and back, the top of the extension plate (4) is provided with an adjusting groove, the top of the adjusting slide plate (7) is slidably installed in the adjusting groove, the top of the adjusting slide plate (7) is provided with a driving frame (9), a conveying roller (10) is rotatably installed on the driving frame (9), a retaining ring is provided at the bottom of the conveying roller (10), a conveying motor (11) is provided on the top of the driving frame (9), and the output end of the conveying motor (11) is connected to the output end of the conveying roller (10).

3. A guide rail production rust removal device as claimed in claim 1, characterized in that: The supporting assembly comprises a plurality of rubber curtains (12), a plurality of connecting plates (13) and a plurality of supporting rollers (14). The plurality of rubber curtains (12) are installed at the left and right ends of the cleaning box (1). A plurality of rotating grooves are evenly opened at the bottom of the cleaning box (1). The plurality of connecting plates (13) are evenly installed at the front and rear ends of the rotating grooves. The supporting rollers (14) are rotatably installed between the two connecting plates (13).

4. A guide rail production rust removal device as claimed in claim 1, characterized in that: The top rust removal assembly comprises two electric telescopic rods (15), a top plate (16) and a top rust removal block (17). The two electric telescopic rods (15) are symmetrically mounted on the left and right ends of the top of the cleaning box (1). The bottom of the electric telescopic rods (15) is mounted with a top plate (16), and the bottom of the top plate (16) is mounted with a top rust removal block (17).

5. A guide rail production rust removal device as claimed in claim 1, characterized in that: The side wall rust removal assembly comprises a dual output motor (18), two threaded rods (19), two fixed plates (20), two movable plates (21), two groups of push frames (22), two connecting beams (23), two push plates (24), a plurality of slide bars (25), two L-shaped mounting plates (26), a plurality of drive motors (27) and a plurality of drive motors (27). The dual output motor (18) is mounted on the top of the cleaning box (1). The front and rear output ends of the dual output motor (18) are mounted with threaded rods (19). The threaded rods (19) are rotatably mounted on the top of the cleaning box (1) through the fixed plates (20). The movable plates (21) The middle part is screwed on the outer wall of the threaded rod (19), and the left and right ends of the movable plate (21) are fixedly installed with a push frame (22). The left and right push frames (22) are fixedly connected by a connecting beam (23). A push plate (24) is installed at the bottom of the push frame (22). A plurality of slide bars (25) are evenly installed on the push plate (24). The slide bars (25) are slidably installed on the side wall of the cleaning box (1). An L-shaped mounting plate (26) is installed at one end close to the front and rear two groups of slide bars (25). A plurality of driving motors (27) are installed at the bottom of the L-shaped mounting plate (26). A rust removal roller (28) is installed at the output end of the driving motor (27).

6. A guide rail production rust removal device as claimed in claim 3, characterized in that: The waste debris collection assembly comprises an insertion frame (29), a waste slag box (30), a plurality of moving wheels (31) and a plurality of handles (32); the bottom of the cleaning box (1) and the supporting roller (14) are alternately provided with slag dropping grooves; the insertion frame (29) is installed at the bottom of the cleaning box (1); the waste slag box (30) is slidably inserted on the insertion frame (29); moving wheels (31) are installed at the four corners of the bottom of the waste slag box (30); and a plurality of handles (32) are installed at the front end of the waste slag box (30).

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