Jacking clamping manipulator
By designing a top pressure clamping robot, the coordination of the magnetic ring clamping assembly and the foot clamping assembly is used to solve the problems of loose enameled wire and unpositioned wire head during the magnetic ring assembly process, tight clamping and stable positioning of the winding are achieved, and production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202422243459.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing magnetic ring assembly robots cause the enameled wire to be loose and the enameled wire head is not positioned when clamping the winding, resulting in loose winding and affecting the yield rate.
A top pressure clamping robot is designed, including a magnetic ring clamping assembly and a foot line clamping assembly. Through the cooperation of the enameled wire top pressure component and the magnetic ring clamping assembly, the enameled wire is ensured to be tightly clamped, and the enameled wire head is fixed through the toothed structure of the foot line clamping plate.
It effectively prevents the looseness of the enameled wire and the distraction of the thread head during clamping, ensures the tightness and stability of the wire winding, and improves the yield rate.
Smart Images

Figure CN223236305U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic ring clamping, in particular to a top-pressing clamping manipulator. Background Art
[0002] With the development of automated production technology, various types of automated equipment have been widely used in industrial production. In the manufacturing process of electronic components, especially for the assembly process of magnetic components such as magnetic rings, traditional manual operation methods can no longer meet the requirements of modern production efficiency and precision.
[0003] Currently, most magnetic ring assembly robots on the market use a simple clamping mechanism to complete the installation of the magnetic ring. When clamping the magnetic ring with the enameled wire wrapped around it, they often use a clamp to directly clamp it. This causes the wound enameled wire to loosen during the clamping process, and the protruding enameled wire end is not positioned, which further causes the winding to become loose, greatly reducing the yield rate.
[0004] Therefore, it is imperative to design a top-pressing clamping mechanical gesture. Utility Model Content
[0005] In response to the above-mentioned defects of the prior art, the utility model provides a top-pressure clamping robot, which aims to solve the problem of loose winding caused by improper clamping during the magnetic ring assembly process and the protruding enameled wire end not being positioned.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a top-pressing and clamping manipulator, comprising a manipulator frame, a lifting drive assembly, a magnetic ring clamping assembly and a foot wire clamping assembly, the frame being arranged at the output end of the lifting drive assembly, the magnetic ring clamping assembly being arranged in the manipulator frame, the foot wire clamping assembly being arranged at the bottom of the manipulator frame, the magnetic ring clamping assembly comprising an enameled wire top-pressing component and a magnetic ring clamping component, the magnetic ring clamping component being arranged on the output end of the enameled wire top-pressing component, the foot wire clamping assembly comprising two foot wire clamping plates, both of the two foot wire clamping plates being provided with a toothed portion, each convex tooth end and each concave tooth end in the toothed portion being provided with an arc structure, the two foot wire clamping plates cooperating to form a plurality of line positioning holes for positioning the enameled wire head extending from the lower end of the magnetic ring during the clamping process.
[0007] Based on the above, the beneficial effect of a top-pressing clamping robot is to solve the problem of loose winding caused by improper clamping during the assembly of the magnetic ring in the prior art, which is caused by the loosening of the enameled wire and the non-positioning of the extended enameled wire head. It is mainly reflected in: the utility model uses the design of the enameled wire top-pressing component and the magnetic ring clamping component. Before clamping the magnetic ring, the enameled wire top-pressing component is used to drive the top-pressing clamping claws of the magnetic ring clamping component to press the enameled wire wound on the magnetic ring, and then the magnetic ring clamping component drives the top-pressing clamping claws to clamp the magnetic ring, which effectively prevents the loosening of the enameled wire during the clamping process of the magnetic ring and ensures the tightness of the winding. The several line-fixing holes formed by the toothed parts of the two foot wire clamping plates in the foot wire clamping assembly ensure the stable positioning of the enameled wire head during the clamping process, avoiding the loosening of the enameled wire head due to the enameled wire The inaccurate position of the wire ends causes the wire ends to be scattered, affecting the subsequent processing steps; the beneficial effect of the robot frame is to install the magnetic ring clamping assembly and the foot wire clamping assembly; the beneficial effect of the lifting drive assembly is to drive the displacement of the robot frame in the vertical direction; the beneficial effect of the magnetic ring clamping assembly is to ensure that the magnetic ring is stable during the clamping process, thereby avoiding the loosening of the enameled wire; the beneficial effect of the foot wire clamping assembly is to accurately clamp the enameled wire ends at the lower end of the magnetic ring, effectively preventing the wire ends from swinging during transportation; the beneficial effect of the enameled wire pressing component is to ensure that the enameled wire is tightly fixed on the magnetic ring by applying appropriate pressure; the beneficial effect of the magnetic ring clamping component is to clamp the magnetic ring; the beneficial effect of the two foot wire clamping plates is to fix the several enameled wire ends extending from the lower end of the magnetic ring through the several wire fixing holes of the tooth structure.
[0008] Furthermore, the enameled wire pressing component includes a pressing cylinder, a buffer spring and a pressing connecting plate, the pressing connecting plate is sleeved on the bottom end of the output end of the pressing cylinder, the buffer spring is sleeved on the output end of the pressing cylinder and connected between the pressing cylinder and the pressing connecting plate, and the magnetic ring clamping component is arranged on one side of the pressing connecting plate.
[0009] Based on the above, the beneficial effect of the top-pressing cylinder is to drive the magnetic ring clamping component to press the magnetic ring; the beneficial effect of the buffer spring is to play a buffering role during the top-pressing process, protecting the enameled wire from damage due to excessive pressure; the beneficial effect of the top-pressing connecting plate is to connect the top-pressing cylinder and the magnetic ring clamping component.
[0010] Furthermore, the magnetic ring clamping component includes a clamping cylinder and a pressing clamping jaw. The pressing clamping jaw is arranged at the output end of the clamping cylinder. A pressing protrusion is provided on the inner side of the pressing clamping jaw for pressing on the enameled wire wrapped around the magnetic ring.
[0011] Based on the above, the beneficial effect of the clamping cylinder is to drive the top-pressing clamping claws to clamp the magnetic ring.
[0012] Furthermore, the foot line clamping assembly also includes foot line clamping cylinders symmetrically arranged on the upper end surfaces on both sides of the base plate of the manipulator frame, and two slide rails symmetrically arranged at the lower end of the base plate. The two foot line clamping plates are slidably connected to the two slide rails, and the output end of each foot line clamping cylinder is connected to the foot line clamping plate through the hollow groove in the center of the base plate through a driving plate.
[0013] Based on the above, the beneficial effect of the two leg line clamping cylinders is to drive the two leg line clamping plates to engage with each other, thereby forming a plurality of alignment holes.
[0014] Furthermore, the lifting drive assembly includes a lifting motor, a lifting frame, a lifting slide rail, and a lifting transmission component. The manipulator frame is slidably connected to the lifting slide rail set on the lifting frame, and the lifting motor drives the manipulator frame to move in the vertical direction through the lifting transmission component.
[0015] Based on the above, the beneficial effect of the lifting motor is to drive the manipulator frame to move along the lifting slide rail through the lifting transmission component.
[0016] In order to more clearly illustrate the above features of the present invention and the objectives to be achieved, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 : is a three-dimensional diagram of the utility model;
[0018] Figure 2 : A three-dimensional diagram from another perspective of the present invention;
[0019] Figure 3 : It is a schematic diagram of the cooperation of the two foot line clamping plates of the utility model;
[0020] Figure 4 : It is a three-dimensional schematic diagram of the magnetic ring clamping assembly of the present invention.
[0021] Explanation of the accompanying numbers: 1-manipulator frame, 11-base plate, 12-slide rail, 2-lifting drive assembly, 21-lifting motor, 22-lifting frame, 23-lifting slide rail, 24-lifting transmission component, 3-magnetic ring clamping assembly, 31-enameled wire pressing component, 311-pressing cylinder, 312-buffer spring, 313-pressing connecting plate, 32-magnetic ring clamping component, 321-clamping cylinder, 322-pressing clamping claw, 3221-pressing bump, 4-foot wire clamping assembly, 41-foot wire clamping plate, 411-toothed portion, 412-convex tooth end, 413-concave tooth end, 414-fixed wire hole, 42-foot wire clamping cylinder. DETAILED DESCRIPTION
[0022] like Figure 1-Figure 4 As shown, a top-pressing clamping manipulator includes a manipulator frame 1, a lifting drive assembly 2, a magnetic ring clamping assembly 3 and a foot wire clamping assembly 4, the frame 1 is arranged at the output end of the lifting drive assembly 2, the magnetic ring clamping assembly 3 is arranged in the manipulator frame 1, the foot wire clamping assembly 4 is arranged at the bottom of the manipulator frame 1, the magnetic ring clamping assembly 3 includes an enameled wire top-pressing component 31 and a magnetic ring clamping component 32, the magnetic ring clamping component 32 is arranged on the output end of the enameled wire top-pressing component 31, the foot wire clamping assembly 4 includes two foot wire clamping plates 41, both of the two foot wire clamping plates 41 are provided with a toothed portion 411, each convex tooth end 412 and each concave tooth end 413 in the toothed portion 411 are provided with an arc structure, and the two foot wire clamping plates 41 cooperate to form a plurality of line positioning holes 414, which are used to position the enameled wire head extending from the lower end of the magnetic ring during the clamping process.
[0023] The enameled wire pressing component 31 includes a pressing cylinder 311, a buffer spring 312 and a pressing connecting plate 313. The pressing connecting plate 313 is sleeved on the bottom end of the output end of the pressing cylinder 311. The buffer spring 312 is sleeved on the output end of the pressing cylinder 311 and connected between the pressing cylinder 311 and the pressing connecting plate 313. The magnetic ring clamping component 32 is arranged on one side of the pressing connecting plate 313.
[0024] The magnetic ring clamping component 32 includes a clamping cylinder 321 and a pressing clamping jaw 322. The pressing clamping jaw 322 is arranged at the output end of the clamping cylinder 321. A pressing protrusion 3221 is provided on the inner side of the pressing clamping jaw 322 for pressing on the enameled wire wrapped around the magnetic ring.
[0025] The foot line clamping assembly 4 also includes foot line clamping cylinders 42 symmetrically arranged on the upper end surfaces on both sides of the base plate 11 of the manipulator frame 1, and two slide rails 12 are symmetrically arranged at the lower end of the base plate 11. The two foot line clamping plates 41 are slidably connected to the two slide rails 12, and the output end of each foot line clamping cylinder 42 is connected to the foot line clamping plate 41 through the hollow groove in the center of the base plate 11 through the driving plate.
[0026] The lifting drive assembly 2 includes a lifting motor 21, a lifting frame 22, a lifting slide rail 23, and a lifting transmission component 24. The manipulator frame 1 is slidably connected to the lifting slide rail 23 set on the lifting frame 22. The lifting motor 21 drives the manipulator frame 1 to move in the vertical direction through the lifting transmission component 24.
[0027] In summary, the specific implementation of the present invention is as follows: first, the lifting motor 21 drives the manipulator frame 1 to move downward along the lifting slide rail 23 through the lifting transmission component 24 until the magnetic ring clamping assembly 3 reaches the predetermined position above the magnetic ring, the pressing cylinder 311 is started, and the magnetic ring clamping component 32 is driven to descend through the pressing connecting plate 313, and the pressing protrusion 3221 inside the pressing clamping claw 322 presses the enameled wire to ensure that the enameled wire fits tightly on the magnetic ring. At the same time, the buffer spring 312 plays a buffering role to prevent excessive pressure from damaging the enameled wire. The clamping cylinder 321 is started, driving the pressing clamping claw 322 to move and clamp the magnetic ring. In this process, the pressing protrusion 3221 continues to press the enameled wire. Appropriate top pressure is applied to the enameled wire to keep it in a tight state. At the same time, the foot wire clamping cylinder 41 is started, and the two foot wire clamping plates 41 are pushed toward the center through the driving plate. The toothed portions 411 on the two foot wire clamping plates 41 engage with each other, and the arc structure on each convex tooth end 412 and the concave tooth 413 ensures that the enameled wire head can smoothly enter the fixed line hole 414 formed by the two foot wire clamping plates 41, thereby fixing the enameled wire head extending from the lower end of the magnetic ring to prevent the wire head from swinging during transportation; after completing the clamping and foot wire positioning, the lifting motor 21 is started again, and the lifting transmission component 24 drives the manipulator frame 1 to move upward, lifting the magnetic ring to the designated position, and completing the transportation task.
[0028] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or replacements of the present invention made by those skilled in the art without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.
Claims
1. A top pressure clamping manipulator, characterized by: The invention comprises a manipulator frame (1), a lifting drive assembly (2), a magnetic ring clamping assembly (3) and a foot line clamping assembly (4), wherein the frame (1) is arranged at the output end of the lifting drive assembly (2), the magnetic ring clamping assembly (3) is arranged in the manipulator frame (1), the foot line clamping assembly (4) is arranged at the bottom of the manipulator frame (1), the magnetic ring clamping assembly (3) comprises an enameled wire pressing component (31) and a magnetic ring clamping component (32), and the magnetic ring clamping component (32) is provided with a plurality of enameled wire pressing components (31) and a plurality of enameled wire pressing components (32). ) is arranged on the output end of the enameled wire pressing component (31), the foot wire clamping assembly (4) includes two foot wire clamping plates (41), the two foot wire clamping plates (41) are both provided with a toothed portion (411), each convex tooth end (412) and each concave tooth end (413) in the toothed portion (411) are provided with an arc structure, and the two foot wire clamping plates (41) cooperate to form a plurality of line positioning holes (414) for positioning the enameled wire head extending from the lower end of the magnetic ring during the clamping process.
2. The top-pressing clamping manipulator according to claim 1, characterized in that: The enameled wire pressing component (31) comprises a pressing cylinder (311), a buffer spring (312) and a pressing connecting plate (313); the pressing connecting plate (313) is sleeved on the bottom end of the output end of the pressing cylinder (311); the buffer spring (312) is sleeved on the output end of the pressing cylinder (311) and connected between the pressing cylinder (311) and the pressing connecting plate (313); and the magnetic ring clamping component (32) is arranged on one side of the pressing connecting plate (313).
3. The top-pressing clamping manipulator according to claim 1, characterized in that: The magnetic ring clamping component (32) comprises a clamping cylinder (321) and a pressing clamping jaw (322). The pressing clamping jaw (322) is arranged at the output end of the clamping cylinder (321). A pressing protrusion (3221) is provided on the inner side of the pressing clamping jaw (322) for pressing on the enameled wire wound around the magnetic ring.
4. The top-pressing clamping manipulator according to claim 1, characterized in that: The foot line clamping assembly (4) also includes foot line clamping cylinders (42) symmetrically arranged on the upper end surfaces of both sides of the bottom plate (11) of the manipulator frame (1), two slide rails (12) are symmetrically arranged at the lower end of the bottom plate (11), and two pieces of the foot line clamping plates (41) are slidably connected to the two slide rails (12), and the output end of each foot line clamping cylinder (42) is connected to the foot line clamping plate (41) through the hollow groove in the center of the bottom plate (11) via a driving plate.
5. The top-pressing clamping manipulator according to claim 1, characterized in that: The lifting drive assembly (2) comprises a lifting motor (21), a lifting frame (22), a lifting slide rail (23), and a lifting transmission component (24); the manipulator frame (1) is slidably connected to the lifting slide rail (23) provided on the lifting frame (22); and the lifting motor (21) drives the manipulator frame (1) to move in a vertical direction via the lifting transmission component (24).