Casting mold for fused alumina zirconia water pump volute

Abstract

The utility model relates to the technical field of casting molds, and discloses a casting mold for a fused alumina zirconia water pump volute, which comprises a lower mold and a cover plate, the top of the lower mold is provided with a groove, the inside of the lower mold is fixedly connected with a fixed block, one side of the fixed block is fixedly connected with a support plate, the middle of the support plate is rotatably connected with a movable rod, and the movable rod is fixedly connected with the fixed block. A disc is fixedly connected to the top of the movable rod, a sliding rod is fixedly connected to the top of the disc, a sliding block is slidably connected to the periphery of the sliding rod, rubber hammers are fixedly connected to the two sides of the sliding block, a driving assembly is arranged at the bottom of the movable rod, and the driving assembly is used for driving the movable rod to rotate. According to the water pump volute demolding device, through mutual cooperation of the motor, the movable rod, the belt wheel, the disc, the sliding rod, the rubber hammer and other structures, the surface of the fixing block can be hammered conveniently, so that vibration can be generated conveniently, and then the water pump volute can be demolded conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of casting molds, in particular to a casting mold for a zirconium corundum water pump volute. Background Art

[0002] Zirconia corundum is a composite material composed of zirconium oxide (ZrO2) and aluminum oxide (Al2O3). Due to zirconium oxide's high strength, wear resistance, and high-temperature stability, zirconium corundum is often used to manufacture high-temperature and wear-resistant components, such as industrial refractories and cutting tools. Zirconia corundum's properties make it well-suited for use in harsh environments, such as high temperatures and corrosive media.

[0003] The volute of the water pump is a key component in the centrifugal pump. The volute is shaped like a snail shell. Its main function is to guide the liquid discharged by the water pump impeller to the outlet through a spiral channel, and convert part of the kinetic energy into pressure energy to improve the efficiency of the pump.

[0004] Casting molds: Casting molds are used to manufacture parts. Liquid material (such as metal or plastic) is injected into the mold cavity, and the material cools and solidifies to form a specific shape. For zirconium corundum, the design and manufacture of casting molds must take into account its high melting point and unique physical and chemical properties.

[0005] In practice, water pump volutes are typically demolded using steel shot blasting. However, this approach presents significant challenges. While effective in releasing the pump volute from the mold, this process can also cause significant surface damage. Tiny particles or abrasion can lead to grain damage or uneven quality on the volute surface, significantly impacting not only its visual appearance but also its fire resistance and service life. This damage can increase frictional losses during operation, reducing efficiency and potentially leading to more serious mechanical failures over time. Utility Model Content

[0006] In order to make up for the above shortcomings, the utility model provides a casting mold for a zirconium corundum water pump volute, aiming to improve the problem that the water pump volute is usually demoulded by spraying steel balls in the existing technology, which affects the visual appearance of the water pump volute and also affects its fire resistance and service life.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A casting mold for a zirconium corundum water pump volute, comprising a lower mold and a cover plate, wherein a groove is provided on the top of the lower mold, a fixed block is fixedly connected to the interior of the lower mold, a support plate is fixedly connected to one side of the fixed block, a movable rod is rotatably connected to the middle part of the support plate, a disc is fixedly connected to the top of the movable rod, a sliding rod is fixedly connected to the top of the disc, a slider is slidably connected to the outer periphery of the sliding rod, a rubber hammer is fixedly connected to both sides of the slider, and a driving assembly is provided at the bottom of the movable rod, and the driving assembly is used to drive the movable rod to rotate;

[0009] As a further description of the above technical solution:

[0010] The driving assembly includes a motor, the motor is fixedly connected to the bottom of the movable rod, and the movable rod is provided with two, one of the movable rods is fixedly connected to the outer periphery of a pulley 1, and the other movable rod is fixedly connected to the outer periphery of a pulley 2, and the outer peripheries of the pulley 1 and the pulley 2 are both sleeved with a synchronous belt, and the bottom of the movable rod is fixedly connected to the output end of the motor;

[0011] As a further description of the above technical solution:

[0012] A fixing frame is fixedly connected to one side of the lower mold, a fan is fixedly connected to the middle of the fixing frame, a heat dissipation pipe is fixedly connected to the middle of the lower mold, a heat dissipation component is provided in the middle of the heat dissipation pipe, and the heat dissipation component is used to dissipate heat from the lower mold;

[0013] As a further description of the above technical solution:

[0014] The heat dissipation assembly includes a plurality of heat dissipation fins, each of which is fixedly connected to the middle of the heat dissipation pipe, and a connecting block is fixedly connected to the outer side of the heat dissipation pipe;

[0015] As a further description of the above technical solution:

[0016] The interior of the lower die is fixedly connected to a limiting frame, and the slider is slidably connected to one side of the limiting frame;

[0017] As a further description of the above technical solution:

[0018] The bottom of the cover plate is fixedly connected to a limiting rod, the top of the lower mold is provided with a limiting groove, and the limiting rod is slidably connected to the middle of the limiting groove;

[0019] As a further description of the above technical solution:

[0020] A handle is fixedly connected to the top of the cover plate;

[0021] As a further description of the above technical solution:

[0022] The bottom of the lower mold is fixedly connected to a support column, and the bottom of the support column is fixedly connected to a base.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the movable rod is driven to rotate by the motor, and when the movable rod rotates, it drives the pulley 1 and the disc to rotate at the same time. When the pulley 1 rotates, it drives the pulley 2 to rotate through the synchronous belt. When the pulley 2 rotates, it drives another movable rod to rotate at the same time. When the disc rotates, it drives the sliding rod to move in a circular motion, and when the sliding rod moves in a circular motion, it drives the slider to move horizontally. When the slider moves horizontally, it drives the rubber hammer to move at the same time. When the rubber hammer moves, it can easily hammer the surface of the fixed block, thereby generating vibration, which can facilitate the demoulding of the water pump volute, while reducing the damage to the water pump volute and reducing the labor intensity of the staff.

[0025] 2. In the present invention, the fan draws external air toward the middle of the heat dissipation pipe. When the air passes through the middle of the heat dissipation pipe, heat is dissipated. A plurality of heat dissipation fins are fixedly connected to the middle of the heat dissipation pipe. The heat dissipation fins can conveniently conduct heat from the heat dissipation pipe, thereby facilitating rapid heat dissipation and rapid demoulding. At the same time, work efficiency is improved and the labor intensity of the staff is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of a casting mold for a zirconium corundum water pump volute proposed in the present invention;

[0027] Figure 2 This is a schematic structural diagram of the limiting groove of the casting mold for the volute of the zirconium corundum water pump proposed in the present invention;

[0028] Figure 3 This is a schematic structural diagram of a fixing frame for a casting mold of a zirconium corundum water pump volute proposed in the present invention;

[0029] Figure 4 This is a schematic structural diagram of the heat dissipation fins used in the casting mold for the volute of a zirconium corundum water pump proposed in the present invention;

[0030] Figure 5 This is a schematic structural diagram of the synchronous belt used in the casting mold of the volute of the zirconium corundum water pump proposed in the present invention.

[0031] Legend:

[0032] 1. Base; 2. Support column; 3. Lower mold; 4. Cover; 5. Handle; 6. Groove; 7. Limit rod; 8. Limit slot; 9. Fixing frame; 10. Fan; 11. Heat pipe; 12. Connecting block; 13. Heat sink fin; 14. Motor; 15. Movable rod; 16. Pulley 1; 17. Pulley 2; 18. Fixing block; 19. Disc; 20. Support plate; 21. Slide rod; 22. Slider; 23. Rubber hammer; 24. Limiting frame; 25. Synchronous belt. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1 、 Figure 2 and Figure 5 The utility model provides an embodiment of a casting mold for a volute of a zirconium corundum water pump, comprising a lower mold 3 and a cover plate 4. A groove 6 is provided on the top of the lower mold 3. The groove 6 can be used to conveniently place sand, thereby conveniently forming a sand mold. A fixed block 18 is fixedly connected to the interior of the lower mold 3. A support plate 20 is fixedly connected to one side of the fixed block 18. A movable rod 15 is rotatably connected to the middle part of the support plate 20. The fixed block 18 can conveniently support and fix the support plate 20, and the support plate 20 can conveniently support the movable rod 15, thereby facilitating the rotation of the movable rod 15. A disc 19 is fixedly connected to the top of the movable rod 15. When the movable rod 15 rotates, it drives the disc 19 rotates simultaneously, the top of the disc 19 is fixedly connected with a slide bar 21, the outer periphery of the slide bar 21 is slidably connected with a slider 22, and both sides of the slider 22 are fixedly connected with a rubber hammer 23. When the disc 19 rotates, it drives the slide bar 21 to move in a circle, and when the slide bar 21 moves in a circle, it drives the slider 22 to move in translation. When the slider 22 moves in translation, it drives the rubber hammer 23 to move at the same time, and when the rubber hammer 23 moves, it is convenient to hammer the surface of the fixed block 18, thereby conveniently generating vibration, and then conveniently demoulding the water pump volute, while reducing the damage to the water pump volute and reducing the labor intensity of the staff.

[0035] Reference Figure 5The bottom of the movable rod 15 is provided with a driving assembly, which is used to drive the movable rod 15 to rotate. The driving assembly includes a motor 14, which is fixedly connected to the bottom of the movable rod 15. There are two movable rods 15, one of which is fixedly connected to a pulley 16 on the periphery of the movable rod 15, and the other is fixedly connected to a pulley 2 17 on the periphery of the movable rod 15. The peripheries of the pulleys 16 and 17 are both sleeved with a synchronous belt 25. When one of the movable rods 15 rotates, it drives the pulley 16 to rotate, and when the pulley 16 rotates, it drives the pulley 2 17 to rotate at the same time through the synchronous belt 25. When the pulley 2 17 rotates, it drives the other movable rod 15 to rotate. The bottom of the movable rod 15 is fixedly connected to the output end of the motor 14, and when the motor 14 is working, it can easily drive the movable rod 15 to rotate.

[0036] Reference Figure 3 and Figure 4 A fixing frame 9 is fixedly connected to one side of the lower mold 3, and a fan 10 is fixedly connected to the middle of the fixing frame 9. The fixing frame 9 can conveniently support and fix the fan 10. A heat dissipation pipe 11 is fixedly connected to the middle of the lower mold 3. When the fan 10 is working, it will draw external air to blow to the middle of the heat dissipation pipe 11. When the air passes through the middle of the heat dissipation pipe 11, it will dissipate heat. A heat dissipation component is provided in the middle of the heat dissipation pipe 11, and the heat dissipation component is used to dissipate heat for the lower mold 3. The heat dissipation component includes heat dissipation fins 13. A plurality of heat dissipation fins 13 are fixedly connected to the middle of the heat dissipation pipe 11. There are multiple heat dissipation fins 13, and the plurality of heat dissipation fins 13 are fixedly connected to the middle of the heat dissipation pipe 11. The plurality of heat dissipation fins 13 can conveniently conduct the heat of the heat dissipation pipe 11, thereby facilitating the rapid heat dissipation and demoulding of the lower mold 3, while improving work efficiency and reducing the labor intensity of the staff. A connecting block 12 is fixedly connected to the outside of the heat dissipation pipe 11.

[0037] Reference Figure 1 、 Figure 2 and Figure 5 The interior of the lower mold 3 is fixedly connected to the limit frame 24, and the slider 22 is slidably connected to one side of the limit frame 24. The limit frame 24 can conveniently limit the slider 22, thereby preventing the slider 22 from deflecting when moving. The bottom of the cover plate 4 is fixedly connected to the limit rod 7, and a limit groove 8 is provided on the top of the lower mold 3. The limit rod 7 is slidably connected to the middle of the limit groove 8. The limit groove 8 and the limit rod 7 can conveniently limit the connection between the lower mold 3 and the cover plate 4. The top of the cover plate 4 is fixedly connected with a handle 5, and the handle 5 can facilitate the staff to pull the cover plate 4 to move. The bottom of the lower mold 3 is fixedly connected to the support column 2, and the bottom of the support column 2 is fixedly connected to the base 1. Multiple support columns 2 and the base 1 can conveniently support and fix the lower mold 3.

[0038] Working principle: When the water pump volute is demoulded, the motor 14 will work, and when the motor 14 works, it will drive the movable rod 15 to rotate. When the movable rod 15 rotates, it will drive the pulley 1 16 and the disc 19 to rotate at the same time. When the pulley 16 rotates, it will drive the pulley 2 17 to rotate through the synchronous belt 25. When the pulley 2 17 rotates, it will drive another movable rod 15 to rotate at the same time. When the disc 19 rotates, it will drive the slide bar 21 to move in a circle, and when the slide bar 21 moves in a circle, it will drive the slider 22 to move horizontally. When the slider 22 moves horizontally, it will drive the rubber hammer 23 to move at the same time. When the rubber hammer 23 moves, it can easily hammer the surface of the fixed block 18, thereby facilitating vibration demoulding of the water pump volute.

[0039] When the lower mold 3 is being demoulded for heat dissipation, the fan 10 will work. When the fan 10 is working, it will draw external air to the middle of the heat dissipation tube 11, and the air will dissipate heat when passing through the middle of the heat dissipation tube 11. The middle of the heat dissipation tube 11 is fixedly connected with multiple heat dissipation fins 13. The multiple heat dissipation fins 13 can facilitate the heat conduction of the heat dissipation tube 11, thereby facilitating the rapid heat dissipation and demoulding of the lower mold 3.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A casting mold for a zirconium corundum water pump volute, comprising a lower mold (3) and a cover plate (4), characterized in that: A groove (6) is provided on the top of the lower mold (3), a fixed block (18) is fixedly connected to the interior of the lower mold (3), a support plate (20) is fixedly connected to one side of the fixed block (18), a movable rod (15) is rotatably connected to the middle of the support plate (20), a disc (19) is fixedly connected to the top of the movable rod (15), a slide rod (21) is fixedly connected to the top of the disc (19), a slider (22) is slidably connected to the outer periphery of the slide rod (21), and rubber hammers (23) are fixedly connected to both sides of the slider (22), and a driving assembly is provided at the bottom of the movable rod (15), and the driving assembly is used to drive the movable rod (15) to rotate.

2. The casting mold for the volute of a zirconium corundum water pump according to claim 1, characterized in that: The driving assembly includes a motor (14), the motor (14) is fixedly connected to the bottom of the movable rod (15), and two movable rods (15) are provided, wherein the outer periphery of one of the movable rods (15) is fixedly connected to a pulley 1 (16), and the outer periphery of the other movable rod (15) is fixedly connected to a pulley 2 (17), and the outer peripheries of the pulley 1 (16) and the pulley 2 (17) are both sleeved with a synchronous belt (25), and the bottom of the movable rod (15) is fixedly connected to the output end of the motor (14).

3. The casting mold for the volute of a zirconium corundum water pump according to claim 1, characterized in that: A fixing frame (9) is fixedly connected to one side of the lower mold (3), a fan (10) is fixedly connected to the middle of the fixing frame (9), a heat dissipation pipe (11) is fixedly connected to the middle of the lower mold (3), and a heat dissipation component is provided in the middle of the heat dissipation pipe (11), and the heat dissipation component is used to dissipate heat for the lower mold (3).

4. The casting mold for the volute of a zirconium corundum water pump according to claim 3, characterized in that: The heat dissipation assembly comprises a heat dissipation fin (13), a plurality of the heat dissipation fins (13) are provided, the plurality of heat dissipation fins (13) are fixedly connected to the middle portion of the heat dissipation tube (11), and a connection block (12) is fixedly connected to the outer side of the heat dissipation tube (11).

5. The casting mold for the volute of a zirconium corundum water pump according to claim 1, characterized in that: The interior of the lower mold (3) is fixedly connected to a limiting frame (24), and the slider (22) is slidably connected to one side of the limiting frame (24).

6. The casting mold for the volute of a zirconium corundum water pump according to claim 1, characterized in that: The bottom of the cover plate (4) is fixedly connected to a limiting rod (7), the top of the lower mold (3) is provided with a limiting groove (8), and the limiting rod (7) is slidably connected to the middle of the limiting groove (8).

7. The casting mold for the volute of a zirconium corundum water pump according to claim 6, characterized in that: A handle (5) is fixedly connected to the top of the cover plate (4).

8. The casting mold for the volute of a zirconium corundum water pump according to claim 1, characterized in that: The bottom of the lower mold (3) is fixedly connected to a support column (2), and the bottom of the support column (2) is fixedly connected to a base (1).

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