Polyester stretch yarn hot melting device
By introducing scraper and collection box into the polyester wire hot melt device, the polyester wire melting material on the surface of the heating roller is cleaned by using the motor drive screw and bevel gear system, the problem of melting material residue during the polyester wire hot melting process is solved and the hot melting efficiency is improved.
Patent Information
- Application Number
- CN202422314589.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-23
AI Technical Summary
During the hot melting process of existing polyester wire, melted polyester wire easily remains on the heating roller, affecting thermal conductivity and reducing hot melting efficiency.
A polyester wire hot melt device is designed, including a scraper and a collection box. The screw and bevel gear system are driven by a driving motor to rub against the surface of the heating roller, clean up the residual polyester wire melt, and limit the movement trajectory through the guide rod. Combined with the spring and positioning rod structure of the clamp, the thermal conductivity of the heating roller is improved.
Effectively clean the melted polyester wire on the surface of the heating roller, improve the thermal conductivity of the heating roller, and thus improve the efficiency of hot melting of the polyester wire.
Smart Images

Figure CN223236753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a polyester stretch yarn hot-melt device, belonging to the field of polyester stretch yarn hot-melt. Background Art
[0002] Polyester stretch yarn hot melt, also known as polyester hot melt yarn or low-melting-point fiber, is a special functional fiber characterized by its ability to melt and flow at high temperatures, then solidify into a solid state upon cooling, thereby bonding to other materials. This fiber is widely used in textiles, clothing, packaging, automotive interiors, and other industrial fields, primarily as an adhesive or reinforcement. In the prior art, during the polyester stretch yarn hot melt process, one end of the polyester stretch yarn contacts the surface of a heated roller. The heating wire inside the roller heats the roller surface to the polyester stretch yarn's melting point. However, during the contact and hot melt of the polyester stretch yarn, the melted polyester stretch yarn tends to remain on the roller. This residue can affect the thermal conductivity of the roller when the next batch of polyester stretch yarn is hot melted, slowing down the hot melt speed of the strands. Therefore, a polyester stretch yarn hot melt device is needed that can reduce the amount of melted polyester stretch yarn remaining on the roller. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a polyester stretch yarn hot melting device to solve the problems raised in the above background technology. The utility model facilitates timely cleaning of the polyester stretch yarn melt remaining on the heating roller and improves the efficiency of polyester stretch yarn hot melting.
[0004] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a polyester elastic yarn hot melt device, including a hot melt box, a protective plate is installed on one side of the hot melt box, a collecting box is installed on the side of the protective plate located inside the hot melt box, a scraper is installed inside the collecting box, a heating roller is installed inside the hot melt box, the heating roller is located above the collecting box, the top of the scraper is in contact with the heating roller, an inlet and outlet are opened on the front side of the hot melt box, a first guide rail and a second guide rail are respectively installed on the inside of the inlet and outlet, a fixing frame is installed between the first guide rail and the second guide rail, a clamping member is installed on the fixing frame, and a conveying structure is installed on both sides of the fixing frame.
[0005] Furthermore, a connecting rod is installed at one end of the heating roller away from the protective plate, the connecting rod is installed on a bearing, the bearing is installed on a first guide rail, and a heating wire is installed inside the heating roller. One end of the heating wire is electrically connected to a power cord, and the other end of the power cord passes through the connecting rod and the hot melt box.
[0006] Furthermore, the conveying structure includes a screw, which is rotatably installed inside the second guide rail, a drive motor is installed on the side of the second guide rail close to the fixed frame, a screw is installed on the output end of the drive motor, a guide rod is installed inside the first guide rail, and two threaded sleeves are symmetrically installed on the fixed frame, the two threaded sleeves are respectively inserted into the first guide rail and the second guide rail, and the two threaded sleeves are respectively installed on the screw and the guide rod.
[0007] Furthermore, the second guide rail and the first guide rail are both installed with limit plates, the screw passes through the limit plates installed inside the second guide rail, and the end of the screw away from the drive motor is installed with a first bevel gear, the first bevel gear is engaged with the second bevel gear, and the second bevel gear is installed on the heating roller.
[0008] Furthermore, the clamping member includes a clamping plate, which is movably mounted on the fixing frame. Sliders are mounted on both ends of the clamping plate. The slides are inserted into the limiting grooves. The two limiting grooves are symmetrically opened on the inner wall of the fixing frame.
[0009] Furthermore, a spring is installed inside the slider, and the other end of the spring is installed on the positioning rod. Two blocks are symmetrically installed on one end of the positioning rod located inside the slider, and the two blocks are both in contact with the inner wall of the slider on the side away from the positioning rod. The other end of the positioning rod is inserted into the installation slot, and two installation slots are symmetrically opened on the inner wall of the limit groove. One end of the positioning rod is arc-shaped.
[0010] Beneficial effects of the present invention: The present invention is a polyester elastic yarn hot-melt device, which drives the screw to rotate by a driving motor, so that the threaded sleeve drives the fixed frame to move closer to or away from the heating roller, and uses the heat generated by the heating wire to heat the heating roller, so that the surface temperature of the heating roller reaches the melting point of the polyester elastic yarn. The guide rod installed inside the first guide rail limits the moving trajectory of the fixed frame inside the hot-melt box, avoiding the angle of the fixed frame from shifting during the movement.
[0011] When the screw rotates, it drives the first bevel gear to rotate synchronously, so that the first bevel gear drives the second bevel gear to rotate, so that the heating roller rotates while the screw drives the fixed frame to move. The surface of the heating roller rubs against the surface of the scraper, and the scraper is used to scrape off the melted polyester elastic yarn remaining on the surface of the heating roller, thereby improving the heat conduction effect of the heating roller surface and improving the hot melting efficiency of the subsequent polyester elastic yarn.
[0012] Through the cooperation of the spring and the positioning rod, when the position of the positioning rod matches the installation slot, the spring drives the positioning rod to pop out from the inside of the slider and insert into the installation slot in time, fixing the position of the clamping plate and improving the convenience of the clamping plate in clamping the polyester elastic yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 This is a schematic diagram of the overall structure of a polyester stretch yarn hot-melt device of the present invention;
[0015] Figure 2 This is a schematic diagram of the internal structure of a hot melt box in a polyester stretch yarn hot melt device of the present invention;
[0016] Figure 3 This is a schematic diagram of the overall structure of a screw in a polyester stretch yarn hot-melt device of the present invention;
[0017] Figure 4 This is a cross-sectional view of a fixing frame in a polyester stretch yarn hot-melt device of the present invention;
[0018] Figure 5 This is an enlarged view of A in a polyester stretch yarn hot-melt device of the present invention;
[0019] In the figure: 1. Hot melt box; 2. Protective plate; 3. Fixed frame; 4. Inlet and outlet; 5. Heating roller; 6. First guide rail; 7. Collecting box; 8. Scraper; 9. Threaded sleeve; 10. Drive motor; 11. First bevel gear; 12. Second bevel gear; 13. Guide rod; 14. Connecting rod; 15. Bearing; 16. Limit plate; 17. Second guide rail; 18. Screw; 19. Clamping plate; 20. Limit groove; 21. Slider; 22. Block; 23. Spring; 24. Mounting slot; 25. Positioning rod. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] See also Figure 1-Figure 5The utility model provides a technical solution: a polyester stretch yarn hot melt device, including a hot melt box 1, a protective plate 2 is installed on one side of the hot melt box 1, a collecting box 7 is installed on one side of the protective plate 2 located inside the hot melt box 1, a scraper 8 is installed inside the collecting box 7, a heating roller 5 is installed inside the hot melt box 1, the heating roller 5 is located above the collecting box 7, the top of the scraper 8 is in contact with the heating roller 5, an inlet and outlet 4 is opened on the front side of the hot melt box 1, a first guide rail 6 and a second guide rail 17 are installed inside the inlet and outlet 4 respectively, and a fixing frame 3 is installed between the first guide rail 6 and the second guide rail 17 A clamping part is installed on the fixing frame 3, and a conveying structure is installed on both sides of the fixing frame 3. A connecting rod 14 is installed on the end of the heating roller 5 away from the protective plate 2. The connecting rod 14 is installed on the bearing 15, and the bearing 15 is installed on the first guide rail 6. A heating wire is installed inside the heating roller 5, and one end of the heating wire is electrically connected to a power cord, and the other end of the power cord passes through the connecting rod 14 and the hot melt box 1. The scraper 8 and the collecting box 7 can cooperate to clean the melted elastic wire material remaining on the heating roller 5 and make it fall into the collecting box 7, thereby improving the heat conduction effect on the heating roller 5.
[0022] See also Figure 3 The transmission structure includes a screw 18, which is rotatably mounted inside the second guide rail 17. A drive motor 10 is installed on the side of the second guide rail 17 close to the fixed frame 3. The output end of the drive motor 10 is installed with a screw 18. A guide rod 13 is installed inside the first guide rail 6. Two threaded sleeves 9 are symmetrically installed on the fixed frame 3. The two threaded sleeves 9 are respectively inserted into the first guide rail 6 and the second guide rail 17. The two threaded sleeves 9 are respectively installed on the screw 18 and the guide rod 13. The second guide rail 17 and the first guide rail 6 are both installed inside. There is a limit plate 16, a screw 18 passes through the limit plate 16 installed inside the second guide rail 17, and a first bevel gear 11 is installed on the end of the screw 18 away from the drive motor 10. The first bevel gear 11 is engaged with the second bevel gear 12, and the second bevel gear 12 is installed on the heating roller 5. The screw 18 is driven to rotate by the provided drive motor 10, and the fixed frame 3 is driven to approach the heating roller 5, so that the end of the elastic wire that needs to be hot-melted is close to the heating roller 5 for heating, so that the cross-section of the hot-melt end of the hot-melt wire is unified, which is convenient for the subsequent splicing of the two ends of the elastic wire.
[0023] See also Figure 4 and Figure 5The two ends of the spring 23 are mounted on the positioning rod 25, and the other end of the spring 23 is mounted on the positioning rod 25. The positioning rod 25 is located at one end of the slider 21 and is symmetrically mounted with two clamping blocks 22. The two clamping blocks 22 are away from the side of the positioning rod 25 and are both fitted with the inner wall of the slider 21. The other end of the positioning rod 25 is inserted into the installation slot 24, and two installation slots 24 are symmetrically provided on the inner wall of the limiting slot 20. One end of the positioning rod 25 is arc-shaped. Through the cooperation of the provided spring 23 and the positioning rod 25, when the position of the positioning rod 25 moves to match the installation slot 24, the spring 23 rebounds and drives the positioning rod 25 to snap into the installation slot 24 to fix the position of the clamping plate 19.
[0024] Specific implementation method: The screw 18 is driven by the driving motor 10 to rotate, so that the threaded sleeve 9 drives the fixed frame 3 to move closer to or away from the side of the heating roller 5, and the heat generated by the electric heating wire is used to heat the heating roller 5 so that the surface temperature of the heating roller 5 reaches the melting point of the polyester elastic yarn. The guide rod 13 installed inside the first guide rail 6 limits the moving track of the fixed frame 3 inside the hot melt box 1 to prevent the angle of the fixed frame 3 from deviating during the movement. The screw 18 drives the first bevel gear 11 to rotate synchronously while rotating, so that the first bevel gear 11 drives the second bevel gear 12 to rotate, so that the heating roller 5 can be heated. The hot roller 5 rotates while the screw 18 drives the fixed frame 3 to move. The surface of the heating roller 5 rubs against the surface of the scraper 8, and the scraper 8 is used to scrape off the melted polyester elastic yarn remaining on the surface of the heating roller 5, thereby improving the heat conduction effect of the surface of the heating roller 5 and improving the subsequent hot melting efficiency of the polyester elastic yarn. Through the cooperation of the spring 23 and the positioning rod 25, when the position of the positioning rod 25 is matched with the installation slot 24, the spring 23 drives the positioning rod 25 to pop out from the inside of the slider 21 and snap into the inside of the installation slot 24 in time, fixing the position of the clamping plate 19 and improving the convenience of the clamping plate 19 in clamping the polyester elastic yarn.
[0025] Although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A polyester stretch yarn hot-melt device, comprising a hot-melt box (1), characterized in that: A protective plate (2) is installed on one side of the hot melt box (1), and a collecting box (7) is installed on one side of the protective plate (2) located inside the hot melt box (1). A scraper (8) is installed inside the collecting box (7). A heating roller (5) is installed inside the hot melt box (1), and the heating roller (5) is located above the collecting box (7). The top of the scraper (8) is in contact with the heating roller (5). An inlet and outlet (4) is opened on the front side of the hot melt box (1), and a first guide rail (6) and a second guide rail (17) are installed inside the inlet and outlet (4). A fixing frame (3) is installed between the first guide rail (6) and the second guide rail (17), and a clamping member is installed on the fixing frame (3). Conveying structures are installed on both sides of the fixing frame (3).
2. The polyester stretch yarn hot-melt device according to claim 1, characterized in that: A connecting rod (14) is installed at one end of the heating roller (5) away from the protective plate (2), and the connecting rod (14) is installed on a bearing (15), and the bearing (15) is installed on the first guide rail (6). A heating wire is installed inside the heating roller (5), and one end of the heating wire is electrically connected to a power line, and the other end of the power line passes through the connecting rod (14) and the hot melt box (1).
3. The polyester stretch yarn hot-melt device according to claim 1, characterized in that: The conveying structure includes a screw (18), which is rotatably mounted inside a second guide rail (17), a driving motor (10) is mounted on a side of the second guide rail (17) close to the fixed frame (3), and a screw (18) is mounted on the output end of the driving motor (10), a guide rod (13) is mounted inside the first guide rail (6), and two threaded sleeves (9) are symmetrically mounted on the fixed frame (3), the two threaded sleeves (9) are respectively inserted into the first guide rail (6) and the second guide rail (17), and the two threaded sleeves (9) are respectively mounted on the screw (18) and the guide rod (13).
4. The polyester stretch yarn hot-melt device according to claim 3, characterized in that: A limit plate (16) is installed inside the second guide rail (17) and the first guide rail (6), and the screw (18) passes through the limit plate (16) installed inside the second guide rail (17). A first bevel gear (11) is installed at one end of the screw (18) away from the drive motor (10), and the first bevel gear (11) is meshed with a second bevel gear (12), and the second bevel gear (12) is installed on the heating roller (5).
5. The polyester stretch yarn hot-melt device according to claim 1, characterized in that: The clamping member comprises a clamping plate (19), the clamping plate (19) being movably mounted on the fixing frame (3), and sliders (21) being mounted on both ends of the clamping plate (19), the sliders (21) being inserted into limiting grooves (20), and the two limiting grooves (20) being symmetrically arranged on the inner wall of the fixing frame (3).
6. The polyester stretch yarn hot-melt device according to claim 5, characterized in that: A spring (23) is installed inside the slider (21), and the other end of the spring (23) is installed on the positioning rod (25). Two clamping blocks (22) are symmetrically installed on one end of the positioning rod (25) located inside the slider (21). The sides of the two clamping blocks (22) away from the positioning rod (25) are both in contact with the inner wall of the slider (21). The other end of the positioning rod (25) is inserted into the inner wall of the positioning slot (24). Two mounting slots (24) are symmetrically opened on the inner wall of the limiting groove (20). One end of the positioning rod (25) is arc-shaped.