Mold cooling device for rotational molding raw material production

By designing an automated mold cooling device, the combination of cap and water outlet nozzles is used to solve the problems of low cooling efficiency and environmental pollution in the roto-molding process, and achieves an efficient and sputter-free cooling effect.

CN223236781UActive Publication Date: 2025-08-19WANYU (XIAMEN) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422124286.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the existing rotomolding process, low air cooling efficiency leads to a long production cycle, high water cooling efficiency, but low efficiency of artificial water spraying methods and easy sputtering, polluting the environment.

Method used

A cooling device with a cap and a water outlet nozzle is designed to automatically cool using a water pump-driven water spray system, combining the inclined structure and exhaust ports to achieve automated cooling and prevent water sputtering.

Benefits of technology

Improve cooling efficiency, reduce production time, keep the working environment clean and tidy, and avoid water sputtering and product deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mold cooling device for rotational molding raw material production. The mold cooling device comprises a cooling chamber, a water passing pipe is arranged at one end of the cooling chamber, a plurality of water outlet nozzles used for spraying water to a mold are fixedly arranged in the cooling chamber, a water pump is assembled at one end of the water passing pipe, and the other end of the water passing pipe is communicated with the water outlet nozzles; one end of the cooling chamber is provided with an opening for a mold to enter; the device further comprises a first sealing cover and a second sealing cover, the first sealing cover and the second sealing cover are arranged on the opening in a covering mode, the first sealing cover and the second sealing cover are provided with a first driving device which enables the first sealing cover and the second sealing cover to be opened and closed mutually, and the first driving device is arranged at the front end of the opening in a front-back moving mode through a second driving device. The first sealing cover and the second sealing cover are provided with through holes through which a rotating shaft of the mold passes; an exhaust port is formed in one end of the cooling chamber; according to the scheme, it is ensured that cooling water cannot be sputtered to the outside, and therefore the problems of wet and slippery working environment and potential pollution are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotational molding technology, in particular to a mold cooling device for the production of rotational molding raw materials. Background Art

[0002] The basic principle of rotational molding is to place powdered plastic raw materials into a mold, which is then continuously rotated along two vertical axes and heated. Under the action of gravity and thermal energy, the plastic raw materials in the mold are gradually and evenly coated, melted and adhered to the entire surface of the mold cavity to form the desired shape. After that, the mold enters the cooling stage and is cooled by forced ventilation or water spraying to solidify the product.

[0003] In the existing technology, the problem with using air cooling for cooling is: the heat transfer efficiency is low, so it usually takes a long cooling time for the product to reach the required temperature, which may extend the entire production cycle and reduce production efficiency; the water cooling method is to use water to directly contact the mold, which can more effectively transfer heat and thus achieve rapid cooling. However, currently water cooling is usually done manually by spraying water on the outer surface of the mold, which is inefficient, and there is no shielding outside the mold, causing water to splash onto the environment around the mold, resulting in unnecessary cleaning work. Utility Model Content

[0004] In view of the problems existing in the above-mentioned prior art, the present invention provides a mold cooling device for the production of rotational molding raw materials, which can effectively solve the problems existing in the above-mentioned prior art.

[0005] The technical solution of the utility model is:

[0006] According to one aspect of the utility model, the present invention comprises: a cooling chamber, wherein one end of the cooling chamber is provided with a water pipe, wherein a plurality of water outlet nozzles for spraying water on the mold are fixedly provided in the cooling chamber, one end of the water pipe is equipped with a water pump, and the other end is connected to the plurality of water outlet nozzles; an opening is provided at one end of the cooling chamber for allowing the mold to enter;

[0007] The first and second covers are provided on the opening, and are equipped with a first driving device for opening and closing the first and second covers. The first driving device is arranged at the front end of the opening so as to be movable forward and backward by the second driving device. The first and second covers are provided with through holes for the rotation shaft of the mold to pass through.

[0008] An exhaust port is provided at one end of the cooling chamber.

[0009] Furthermore, a connecting seat is fixedly provided on the edge of the opening, and a card slot is provided on the connecting seat. A first card strip is provided at one end of the first cover extending toward the opening, and a second card strip is provided at one end of the second cover extending toward the opening. The first card strip and the second card strip are respectively engaged with the card slot, so that the first cover and the second cover are buckled into the connecting seat.

[0010] Furthermore, a first groove is provided at one end of the first cover, and a second groove is provided at one end of the second cover. When the first cover and the second cover are closed to each other, the first groove and the second groove form a through hole.

[0011] Furthermore, the first driving device and the second driving device are both electric slide rails.

[0012] Furthermore, it includes at least two connecting members, the first driving device is provided with a first slider and a second slider, the first cover is fixedly connected to the first slider via a connecting member, and the second cover is fixedly connected to the second slider via another connecting member.

[0013] Furthermore, the first driving device is fixed above the second driving device.

[0014] Furthermore, a water spray chamber is provided at the upper end of the cooling chamber, a water pipe is fixedly provided in the water spray chamber, a plurality of water outlet nozzles are distributed at intervals in the water pipe, and the water pipe, the water pipe and the water outlet nozzles are connected.

[0015] Furthermore, a drain outlet is provided at the lower end of the cooling chamber.

[0016] Furthermore, a first inclined portion and a second inclined portion are provided at the bottom of the inner wall of the cooling chamber, and one end of the first inclined portion and the second inclined portion are respectively inclined toward the drain outlet.

[0017] Furthermore, the exhaust port is equipped with an exhaust pump.

[0018] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0019] First, this solution can continuously perform water spray cooling operations without manual intervention, thereby improving production efficiency. The closed design of the cooling chamber, the first cover, and the second cover ensures that cooling water will not splash to the outside, thereby avoiding the wet and slippery working environment and potential contamination problems, and helping to maintain a clean and tidy working environment.

[0020] Secondly, the spaced-apart water nozzles can evenly cover the outer surface of the mold with water. By spraying water at intervals, stress concentration and product deformation caused by local overcooling of the mold can be avoided.

[0021] Thirdly, the first inclined portion and the second inclined portion enable the water flow generated during the cooling process to quickly converge and flow to the drain outlet, effectively reducing the residence time of water in the cooling chamber 1 and improving the drainage efficiency.

[0022] Fourth, an exhaust port is provided at one end of the cooling chamber. Preferably, the exhaust port is equipped with an exhaust pump. During cooling, the mold and the plastic inside release a large amount of heat. The combination of the exhaust port and the exhaust pump can accelerate the circulation of air around the mold, helping to dissipate heat more quickly, thereby shortening the cooling time and improving cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the planar structure of the first cover and the second cover in the present invention;

[0028] In the figure: cooling chamber 1, base 11, water spray chamber 12, first inclined portion 13, second inclined portion 14, drain outlet 15, connecting seat 2, slot 21, first cover 3, first clip 31, first groove 32, second cover 4, second clip 41, second groove 42, through hole 5, first driving device 6, first slider 61, connecting piece 62, second slider 63, second driving device 7, third slider 71, water pipe 8, water pipe 81, water outlet nozzle 82, exhaust port 9, opening 10. DETAILED DESCRIPTION

[0029] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be noted that the following examples are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Similarly, the following examples are merely partial embodiments of the present invention and are not intended to be exhaustive. All other embodiments derived by persons of ordinary skill in the art without inventive effort are intended to fall within the scope of protection of the present invention.

[0030] like Figures 1 to 4 As shown, this solution provides a mold cooling device for the production of rotational molding raw materials.

[0031] See Figures 1 to 3 , including: a cooling chamber 1. Preferably, the cooling chamber 1 is cylindrical; of course, the cooling chamber 1 may also be in the shape of a cuboid or a cube, etc., which is not limited here. A water pipe 8 is provided at one end of the cooling chamber 1. A plurality of water outlet nozzles 82 for spraying water on the mold (not shown) are fixedly provided in the cooling chamber 1. A water pump (not shown) is equipped at one end of the water pipe 8, and the other end is connected to the plurality of water outlet nozzles 82; a water spray chamber 12 is provided at the upper end of the cooling chamber 1, a water pipe 81 is fixedly provided in the water spray chamber 12, and both ends of the water pipe 81 are fixedly connected to both sides of the inner wall of the water spray chamber 12; a plurality of water outlet nozzles 82 are distributed at intervals in the water pipe 81. Preferably, a plurality of water outlet nozzles 82 are equidistantly provided at the lower end of the water pipe 81, and the water pipe 81, the water pipe 8 and the water outlet nozzles 82 are connected. The water outlet nozzles 82 arranged at intervals can make the water flow evenly cover the outer surface of the mold. By spraying water at intervals, stress concentration and product deformation caused by local overcooling of the mold can be avoided.

[0032] See Figures 1 to 4 , an opening 10 for allowing the mold to enter is provided at one end of the cooling chamber 1; it also includes a first cover 3 and a second cover 4, the first cover 3 and the second cover 4 are covered on the opening 10, and preferably, a connecting seat 2 is fixedly provided on the edge of the opening 10, and the connecting seat 2 is provided with a card slot 21, and a first card strip 31 is extended toward the opening 10 at one end of the first cover 3, and a second card strip 41 is extended toward the opening 10 at one end of the second cover 4, and the first card strip 31 and the second card strip 41 are respectively engaged with the card slot 21, so that the first cover 3 and the second cover 4 are buckled into the connecting seat 2.

[0033] See Figures 1 to 4The first cover 3 and the second cover 4 are equipped with a first driving device 6 for opening and closing the two covers, and the first driving device 6 is arranged at the front end of the opening 10 so as to be movable forward and backward through the second driving device 7; the first cover 3 and the second cover 4 are provided with a through hole 5 for the rotating shaft of the mold (not shown); specifically, a first groove 32 is provided at one end of the first cover 3, and a second groove 42 is provided at one end of the second cover 4. When the first cover 3 and the second cover 4 are closed to each other, the first groove 32 and the second groove 42 form the through hole 5. Specifically, the outer surface of the rotating shaft of the mold does not contact the through hole 5. The first driving device 6 and the second driving device 7 are both electric slides. The working principle of the electric slide is a technical means well known to those skilled in the art, and its working principle will not be elaborated here. It also includes at least two connecting members 62, the first driving device 6 is provided with a first slider 61 and a second slider 63, the first cover 3 is fixedly connected to the first slider 61 through a connecting member 62, and the second cover 4 is fixedly connected to the second slider 63 through another connecting member 62. Preferably, there are two second drive devices 7 , a base 11 is fixedly provided at the bottom of the cooling chamber 1 , one end of the two second drive devices 7 is fixedly connected to the left and right ends of the base 11 , respectively, the two second drive devices 7 are respectively provided with a third slider 71 , and the first drive device 6 is fixedly provided above the second drive devices 7 . Specifically, the first drive device 6 is fixedly provided at the upper ends of the two third sliders 71 .

[0034] See Figure 3 A drain outlet 15 is provided at the lower end of the cooling chamber 1. A first inclined portion 13 and a second inclined portion 14 are provided at the bottom of the inner wall of the cooling chamber 1. One end of the first inclined portion 13 and the second inclined portion 14 are inclined toward the drain outlet 15. The first inclined portion 13 and the second inclined portion 14 allow the water generated during the cooling process to quickly converge and flow toward the drain outlet 15, effectively reducing the water's residence time within the cooling chamber 1 and improving drainage efficiency.

[0035] As shown in the figure, an exhaust port 9 is provided at one end of the cooling chamber 1. Preferably, the exhaust port 9 is equipped with an exhaust pump (not shown). During cooling, the mold and the plastic inside release a large amount of heat. The combination of the exhaust port 9 and the exhaust pump can accelerate the circulation of air around the mold, helping the heat to dissipate more quickly, thereby shortening the cooling time and improving cooling efficiency.

[0036] Working principle: When the mold needs to be cooled, the first cover 3 and the second cover 4 are opened, and the second drive device 7 drives the first drive device 6 to move toward the front end of the opening 10. The first slider 61 of the first drive device 6 drives the first cover 3 to move toward the right end, and the second slider 63 of the first drive device 6 drives the second cover 4 to move toward the left end, thereby separating the first cover 3 and the second cover 4 from each other;

[0037] Move the mold into the cooling chamber 1, close the first cover 3 and the second cover 4, and the first drive device 6 drives the first cover 3 and the second cover 4 to close each other. The second drive device 7 drives the first drive device 6 to move toward the opening 10, and the first cover 3 and the second cover 4 are buckled into the connecting seat 2;

[0038] The rotating shaft of the mold rotates, and the water nozzle 82 sprays water to cool the outer surface of the mold, and the waste water in the cooling chamber 1 flows out toward the exhaust port 9.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A mold cooling device for rotational molding raw material production, characterized in that: include: A cooling chamber (1), wherein a water pipe (8) is provided at one end of the cooling chamber (1), a plurality of water outlet nozzles (82) for spraying water on the mold are fixedly provided in the cooling chamber (1), a water pump is provided at one end of the water pipe (8), and the other end is connected to the plurality of water outlet nozzles (82); an opening (10) for allowing the mold to enter is provided at one end of the cooling chamber (1); The invention also comprises a first cover (3) and a second cover (4), wherein the first cover (3) and the second cover (4) are arranged on the opening (10), and the first cover (3) and the second cover (4) are equipped with a first driving device (6) for opening and closing the first cover (3) and the second cover (4), and the first driving device (6) is arranged at the front end of the opening (10) so as to be movable forward and backward through a second driving device (7); the first cover (3) and the second cover (4) are provided with a through hole (5) for allowing the rotating shaft of the mold to pass through; An exhaust port (9) is provided at one end of the cooling chamber (1).

2. A mold cooling device for production of rotational molding raw materials according to claim 1, characterized in that: A connecting seat (2) is fixedly provided at the edge of the opening (10), and a card slot (21) is provided on the connecting seat (2). One end of the first cover (3) is provided with a first card strip (31) extending toward the opening (10), and one end of the second cover (4) is provided with a second card strip (41) extending toward the opening (10). The first card strip (31) and the second card strip (41) are respectively engaged with the card slot (21), so that the first cover (3) and the second cover (4) are buckled on the connecting seat (2).

3. A mold cooling device for production of rotational molding raw materials according to claim 2, characterized in that: A first groove (32) is provided at one end of the first cover (3), and a second groove (42) is provided at one end of the second cover (4); when the first cover (3) and the second cover (4) are closed to each other, the first groove (32) and the second groove (42) form a through hole (5).

4. A mold cooling device for production of rotational molding raw materials according to claim 1, characterized in that: The first drive device (6) and the second drive device (7) are both electric slide rails.

5. A mold cooling device for production of rotational molding raw materials according to claim 4, characterized in that: The invention also includes at least two connecting members (62), wherein the first driving device (6) is provided with a first slider (61) and a second slider (63), the first cover (3) is fixedly connected to the first slider (61) via a connecting member (62), and the second cover (4) is fixedly connected to the second slider (63) via another connecting member (62).

6. A mold cooling device for production of rotational molding raw materials according to claim 4, characterized in that: The first driving device (6) is fixed above the second driving device (7).

7. A mold cooling device for production of rotational molding raw materials according to claim 1, characterized in that: A water spray chamber (12) is provided at the upper end of the cooling chamber (1), a water pipe (81) is fixedly provided in the water spray chamber (12), a plurality of water outlet nozzles (82) are distributed at intervals on the water pipe (81), and the water pipe (8), the water pipe (8) and the water outlet nozzles (82) are connected.

8. A mold cooling device for production of rotational molding raw materials according to claim 1, characterized in that: A drain outlet (15) is provided at the lower end of the cooling chamber (1).

9. A mold cooling device for production of rotational molding raw materials according to claim 8, characterized in that: A first inclined portion (13) and a second inclined portion (14) are provided at the bottom of the inner wall of the cooling chamber (1), and one end of the first inclined portion (13) and the second inclined portion (14) are respectively inclined toward the drain outlet (15).

10. A mold cooling device for production of rotational molding materials according to claim 1, characterized in that: The exhaust port (9) is equipped with an exhaust pump.