Automatic vacuum insulation panel rubberizing machine

By introducing X-axis and Y-axis slide rail mobile robots into the vacuum heat-insulating plate glue machine, combined with photo comparison of detection probes, the problem of position fixing and quality detection of the vacuum heat-insulating plate glue machine is solved, multi-position glue and automatic detection are realized, and production efficiency and product quality are improved.

CN223237005UActive Publication Date: 2025-08-19WUHU XINHANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422183895.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-19
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing vacuum heat-insulating plate glue stickers can only apply glue at designated locations, and cannot change the location at will, and the quality of glue cannot be detected, causing defective products to flow into the next process.

Method used

An automated vacuum heat-insulating plate glue sticker is designed, using X-axis slide rails and Y-axis slide rails to drive the glue sticker to move at any position, and taking photos through the detection probe to compare photos to detect the glue sticker quality.

Benefits of technology

The vacuum insulation board is glued at any position, and can automatically detect and alarm defective products, improving production efficiency and product quality.

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Abstract

According to the automatic vacuum heat insulation plate rubberizing machine, when double-faced adhesive tape needs to be pasted on a vacuum heat insulation plate, the vacuum heat insulation plate is placed on the rubberizing station, then the rubberizing mechanical arm grabs one double-faced adhesive tape on the adhesive adding station, then the X-axis sliding rail is started to drive the sliding block to reach the preset X-axis position, and the double-faced adhesive tape is pasted on the vacuum heat insulation plate. Then the Y-axis sliding rail drives the rubberizing manipulator to reach a preset Y-axis position, finally, the rubberizing manipulator is started to attach the grabbed double-sided adhesive tape to a designated position of the vacuum heat insulation plate, the detection probe takes a picture of the vacuum heat insulation plate after rubberizing is completed, then the picture is transmitted to the detection host, the picture taken at the position is compared with a preset picture at the position, and the result is displayed. If yes, green light is displayed, and if not, alarm is given; according to the rubberizing machine, the rubberizing manipulator is driven to move in any direction of the X-axis and the Y-axis to realize rubberizing at any position on the vacuum insulation panel, whether rubberizing is qualified or defective is obtained through big data photo comparison after rubberizing is completed, and alarming and reworking can also be realized.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gluing machines, in particular to an automatic gluing machine for vacuum insulation panels. Background Art

[0002] Vacuum insulation panels are a type of vacuum insulation material that effectively prevents heat transfer caused by air convection, significantly reducing thermal conductivity. Vacuum insulation panels are primarily composed of a core material, a barrier film, and a getter. The core material is a key factor in determining the thermal insulation performance of vacuum insulation panels. Common core materials include particle cores, foam cores, fiber cores, and composite cores. Fiber cores offer advantages such as low density, small diameter, and low thermal conductivity. During production, adhesive is applied to one side of the vacuum insulation panel before proceeding to the next step.

[0003] At present, the gluing machine for vacuum insulation panels can only glue the vacuum insulation panels at a designated position or a fixed position. Thus, the gluing position cannot be changed at will, which brings inconvenience to production. The existing gluing machine cannot detect whether the glue is qualified, which will cause defective glued products to flow into the next process, bringing inconvenience to production. Therefore, the present invention proposes an automated vacuum insulation panel gluing machine to solve the above problems. Utility Model Content

[0004] The utility model provides an automatic vacuum insulation board gluing machine, aiming to solve the problems raised by the background technology.

[0005] The utility model is realized as follows: an automatic vacuum insulation board gluing machine comprises a base, an X-axis slide rail, a Y-axis slide rail, a gluing manipulator and a detection probe;

[0006] The top surface of the base is provided with a glue adding station and a glue sticking station, the glue adding station is provided with double-sided tape, and the glue sticking station is provided with a vacuum insulation panel;

[0007] The gluing robot can move to any position of the X-axis slide rail and the Y-axis slide rail to achieve multi-position gluing, and the detection probe is used to detect the gluing of the vacuum insulation panel.

[0008] Preferably, the X-axis slide rail is provided on the base and is located on one side of the glue adding station and the glue sticking station, and a sliding block matching the X-axis slide rail is provided on the X-axis slide rail.

[0009] Preferably, the slider is provided with the Y-axis slide rail, and the Y-axis slide rail is provided with the glue-applying robot.

[0010] Preferably, the detection probe is located above the gluing station.

[0011] Preferably, the detection probe is connected to a detection host.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] When double-sided tape needs to be applied to the vacuum insulation panel, the vacuum insulation panel is placed on the gluing station, and then the gluing robot grabs a double-sided tape on the gluing station, and then the X-axis slide is started to drive the slider to the preset X-axis position, and then the Y-axis slide brings the gluing robot to the preset Y-axis position. Finally, the gluing robot starts to apply the grabbed double-sided tape to the specified position of the vacuum insulation panel. After the gluing is completed, the detection probe will take a photo of the vacuum insulation panel, and then the photo will be transmitted to the detection host, and the photo taken at that position will be compared with the preset photo of that position. If qualified, a green light will be displayed, and if unqualified, an alarm will be issued. This gluing machine can realize gluing at any position on the vacuum insulation panel by driving the gluing robot to move in any direction of the X-axis and Y-axis, and after the gluing is completed, it can be determined whether the gluing is qualified or defective through big data photo comparison, and it can also realize alarm rework. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional diagram of the overall structure of the utility model from one perspective;

[0015] Figure 2 A three-dimensional diagram of the overall structure of the utility model from another perspective;

[0016] Figure 3 This is a structural diagram of the glue-applying robot in the utility model.

[0017] In the picture:

[0018] 1. Base; 11. Glue adding station; 12. Glue applying station; 2. X-axis slide rail; 21. Slider; 3. Y-axis slide rail; 4. Glue applying robot; 5. Detection host; 6. Detection probe. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.

[0021] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0024] See also Figures 1 to 3 The utility model provides a technical solution: an automated vacuum insulation panel gluing machine, comprising a base 1, an X-axis slide rail 2, a Y-axis slide rail 3, a gluing robot 4 and a detection probe 6; a gluing station 11 and a gluing station 12 are provided on the top surface of the base 1, the gluing station 11 is provided with double-sided tape, and the gluing station 12 is provided with a vacuum insulation panel; the gluing robot 4 can move to any position of the X-axis slide rail 2 and the Y-axis slide rail 3 to realize multi-position gluing, and the detection probe 6 is used to detect the gluing of the vacuum insulation panel.

[0025] In this embodiment, when double-sided tape is required to be applied to the vacuum insulation panel, the vacuum insulation panel is placed on the adhesive station 12. The adhesive station 12 is provided with a limit groove to facilitate the positioning and limiting of the vacuum insulation panel. Double-sided tape cut into appropriate sizes is preset on the adhesive station 11, and then the adhesive robot 4 grabs a double-sided tape, and then determines the adhesive position of the vacuum insulation panel. The X-axis and Y-axis position data that the adhesive robot 4 needs to reach are preset in the system, and then the X-axis slide 2 is started to drive the slider 21 to the preset X-axis position, and then the Y-axis slide 3 brings the adhesive robot 4 to the preset Y-axis position, and finally the adhesive is applied. The robot 4 starts to stick the grabbed double-sided tape to the specified X-axis and Y-axis positions of the vacuum insulation board. After the gluing is completed, the detection probe 6 will take a photo of the vacuum insulation board, and then transmit the photo to the detection host 5. At this time, the detection host 5 has preset photos of various qualified positions. The photo taken at the position is compared with the preset photo of the position. If it is qualified, a green light will be displayed, and if it is unqualified, an alarm will be issued. The present gluing machine can achieve gluing at any position on the vacuum insulation board by driving the gluing robot 4 to move in any direction of the X-axis and Y-axis. After the gluing is completed, it can be determined whether the gluing is qualified or defective through big data photo comparison, and an alarm can be issued for rework.

[0026] For further information, see Figure 1 and Figure 2 The X-axis slide rail 2 is provided on the base 1 and is located on one side of the glue adding station 11 and the glue sticking station 12. The X-axis slide rail 2 is provided with a slider 21 that matches it.

[0027] In this embodiment, the slider 21 can slide on the X-axis slide rail 2 to drive the glue-applying robot 4 to move on the X-axis.

[0028] For further information, see Figure 1 and Figure 2 The slider 21 is provided with a Y-axis slide rail 3, and the Y-axis slide rail 3 is provided with a glue-applying robot 4.

[0029] In this embodiment, the glue applying robot 4 can slide on the Y-axis slide rail 3 to achieve the movement of the glue applying robot 4 on the Y-axis.

[0030] For further information, see Figure 1 and Figure 3 , the detection probe 6 is located above the gluing station 12.

[0031] In this embodiment, the detection probe 6 is located above the gluing station 12, and the detection probe 6 is also above the X-axis slide rail 2 and the Y-axis slide rail 3. This not only realizes the detection function, but also does not affect the movement of the gluing robot 4 on the X-axis and Y-axis.

[0032] For further information, see Figure 1 and Figure 2 , the detection probe 6 is connected to the detection host 5.

[0033] In this embodiment, after the gluing is completed, the detection probe 6 will take a photo of the vacuum insulation panel, and then transmit the photo to the detection host 5. At this time, the detection host 5 has preset photos of various qualified positions. The photo taken at the position is compared with the preset photo of the position. If it is qualified, a green light will be displayed, and if it is unqualified, an alarm will be issued.

[0034] The working principle and usage process of the present invention are as follows: when double-sided tape is required to be applied to the vacuum insulation panel, the vacuum insulation panel is placed on the glue applying station 12. The glue applying station 12 is provided with a limit groove to facilitate the positioning and limiting of the vacuum insulation panel. Double-sided tape cut into appropriate sizes is preset on the glue adding station 11, and then the glue applying robot 4 grabs a double-sided tape, and then determines the glue applying position of the vacuum insulation panel. The X-axis and Y-axis position data that the glue applying robot 4 needs to reach are preset in the system, and then the X-axis slide 2 is started to drive the slider 21 to the preset X-axis position, and then the Y-axis slide 3 brings the glue applying robot 4 to the preset Y-axis position. Finally, the gluing robot 4 starts to stick the grabbed double-sided tape to the specified X-axis and Y-axis positions of the vacuum insulation board. After the gluing is completed, the detection probe 6 will take a photo of the vacuum insulation board, and then transmit the photo to the detection host 5. At this time, the detection host 5 has preset photos of various qualified positions. The photo taken at the position is compared with the preset photo of the position. If it is qualified, a green light will be displayed, and if it is unqualified, an alarm will be issued. The gluing machine can realize gluing at any position on the vacuum insulation board by driving the gluing robot 4 to move in any direction of the X-axis and Y-axis, and after the gluing is completed, it can be determined whether the gluing is qualified or defective through big data photo comparison, and an alarm can be issued for rework.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated vacuum insulation board gluing machine, characterized by: It comprises a base (1), an X-axis slide rail (2), a Y-axis slide rail (3), a glue sticking robot (4) and a detection probe (6); The top surface of the base (1) is provided with a glue adding station (11) and a glue sticking station (12), the glue adding station (11) is provided with double-sided tape, and the glue sticking station (12) is provided with a vacuum insulation board; The gluing robot (4) can move to any position of the X-axis slide rail (2) and the Y-axis slide rail (3) to realize multi-position gluing. The detection probe (6) is used to detect the gluing of the vacuum insulation panel. The detection probe (6) is connected to the detection host (5). The detection host (5) has a plurality of qualified photos of each position preset. After the detection probe (6) takes a photo, the photo taken at the position is compared with the photo preset in the detection host (5) at the position. If it is qualified, a green light is displayed. If it is unqualified, an alarm is issued to rework.

2. The automatic vacuum insulation board gluing machine according to claim 1, characterized in that: The X-axis slide rail (2) is provided on the base (1) and is located on one side of the glue adding station (11) and the glue sticking station (12). A matching slider (21) is provided on the X-axis slide rail (2).

3. The automatic vacuum insulation board gluing machine according to claim 2, characterized in that: The slider (21) is provided with the Y-axis slide rail (3), and the Y-axis slide rail (3) is provided with the glue sticking robot (4).

4. The automatic vacuum insulation board gluing machine according to claim 1, characterized in that: The detection probe (6) is located above the gluing station (12).